Mitsubishi Heavy Industries FDT200VSAWPVH Service Manual page 154

⑤Duct work
① A corrugated board (for preventing sputtering) is attached to the main body of the air-conditioner
(on the outlet port). Do not remove it until connecting the duct.
●An air filter can be provided on the main body of the air-conditioner (on the inlet port). Remove
it when connecting the duct on the inlet port.
②Blowout duct
●Use rectangular duct to connect with unit.
Duct size for each unit is as shown below.
Single type 40-50
Multi type 22-56
A 682
B 172
B
●Duct should be at their minimum length.
●We recommend to use sound and heat insulated duct to prevent it from condensation.
●Connect duct to unit before ceiling attachment.
③Inlet port
●When shipped the inlet port lies on the back.
●When connecting the duct to the inlet port, remove the air filter if it is fitted to the inlet port.
●When placing the inlet port to carry out suction from the bottom side, use the following
procedure to replace the suction duct joint and the bottom plate.
●Remove the screws which fasten the
bottom plate and the duct joint on the
inlet port side of the unit.
●Fit the duct join with a screw; fit the bottom plate.
●Make sure to insulate the duct to prevent dewing on it.
④Install the specific blowout duct in a location where the air will
circulate to the entire room.
●Conduct the installation of the specific blowout hole and the
connection of the duct before attaching them to the ceiling.
●Insulate the area where the duct is secured by a band for dew
condensation prevention.
⑤Make sure provide an inspection hole on the ceiling. It is indispensable to service electric
equipment, motor, functional components and cleaning of heat exchanger.
Air-conditioner main unit
Blow outlet
Blowout duct
(option or marketed item)
Bad example of duct work
①If a duct is not provided at the suction side but it is substituted with the space over the ceiling,
humidity in the space will increase by the influence of capacity of ventilation fan, strength of
wind blowing against the out door air louver, weather (rainy day) and others.
a)Moisture in air is likely to condense over the external plates of the unit and to drip on the
ceiling. Unit should be operated under the conditions as listed in the above table and within
the limitation of wind volume. When the building is a concrete structure, especially immedi-
ately after the construction, humidity tends to rise even if the space over the ceiling is not
substituted in place of a duct. In such occasion, it is necessary to insulate the entire unit with
glass wool (25mm). (Use a wire net or equivalent to hold the glass wool in place.)
b)It may run out the allowable limit of unit operation (Example: When outdoor air temperature
is 35°C DB, suction air temperature is 27°C WB) and it could result in such troubles as
compressor overload, etc..
c)There is a possibility that the blow air volume may exceed the allowable range of operation
due to the capacity of ventilation fan or strength of wind blowing against external air louver
so that drainage from be heat exchanger may fall to reach the drain pan but leak outside
(Example: drip on to the ceiling) with consequential water leakage in the room.
②If vibration damping is not conducted between the unit and the duct, and between the unit and
the slab, vibration will be transmitted to the duct and vibration noise may occur. Also, vibration
may be transmitted from the unit to the slab. Vibration damping must be performed.
Bad example of duct work
For ventilation
UNIT: mm
60, 71 100-140
71, 90 112-140
882 1202
172 172
A
●Replace the removed bottom plate
and duct joint.
Secure with a band, etc.
Blowout
duct
Ceiling suriace
Suction duct
Suction hole
(marketed item)
(marketed item)
(with air filter)
Inspection hole
Suction grille
(Locality)
Louver to
outdoor air
⑤Duct work (continued)
Connecting the air intake/vent ducts
①Fresh Air Intake
[for air intake duct only]
○Use the side fresh air intake hole, or supply
through a part of the suction duct.
[for simultaneous air intake/vent]
○Intake air through the suction duct.
(the side cannot be used)
②Air Vent
○Use the side air vent hole.
(always use together with the air intake)
○Insulate the duct to protect it from dew condensation.
⑥Refrigerant pipe
Caution
●Be sure to use new pipes for the refrigerant pipes. Use the flare nut attached to the product.
Regarding whether existing pipes can be reused or not, and the washing method, refer to the instruction manual of the
outdoor unit, catalogue or technical data.
1) In case of reuse: Do not use old flare nut, but use the one attached to the unit.
2) In case of reuse: Flare the end of pipe replaced partially for R32 or R410A.
: When flared joints are reused indoors, the flare part shall be re-fabricated. (only for R32)
D
Protruding
dimension
Flare die
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
●Do not use any refrigerant other than R32 or R410A.
Using other refrigerant except R32 or R410A (R22 etc.) may degrade inside refrigeration oil. And air
getting into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
●Use special tools for R32 or R410A refrigerant.
Piping work
Refrigerant pipe
250mm
(Section where attached
in a straight line)
Work procedure
1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
※ Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque to the
nut with another spanner in order to avoid unexpected stress to the copper pipe, and then remove them.
(Gas may come out at this time, but it is not abnormal.)
● Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
※Bend radius of pipe must be 4D or larger. Once a pipe is bent, do not readjust the bending.
Do not twist a pipe or collapse to 2/3D or smaller.
● Make sure to use flare nuts assembled on the unions.
Usage of other flare nuts could cause refrigerant
leakage.
※Do a flare connection as follows:
●Make sure to hold the nut on indoor unit pipe side using
double spanner method as indicated when fastening /
loosening flare nuts in order to prevent unintentional
twisting of the copper pipe.
● When fastening the flare nut, align the refrigeration pipe
with the center of flare nut, screw the nut for 3-4 times by hand and then tighten it by
spanner with the specified torque mentioned in the table above.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
● Make sure to insulate both gas pipes and liquid pipes completely.
※ I ncomplete insulation may cause dew condensation or water dropping.
● U se heat-resistant (120 °C or more) insulations on the gas side pipes.
● I n case of using at high humidity condition, reinforce insulation of refrigerant pipes.
Surface of insulation may cause dew condition or water dropping, if insulations are not
reinfoced.
153
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Side fresh air intake hole
Fresh air intake through the
suction duct
Air vent hole
Fresh air intake through the
suction duct
Air vent hole
Fresh air intake through the
suction duct
Protruding dimension for flare, mm
Pipe
Min. pipe Flare O.D.
diameter Rigid (Clutch type)
wall thickness D
d
mm For R32 mm
mm Conventional tool
For R410A
6.35 0.8 8.9 - 9.1
9.52 0.8 12.8 - 13.2
12.7 0.8 0 - 0.5 0.7 - 1.3
16.2 - 16.6
15.88 1 19.3 - 19.7
19.05 1.2 23.6 - 24.0
When conducting piping work, make sure to allow the pipes
to be aligned in a straight line for at least 250 mm, as shown
in the left illustration. (This is necessary for the drain pump
to function)
Indoor unit
Spanner
Flare nut
⑥R
4. R
A
m
C
R
i
f
b
R
<
⑦D
Caut
● In
Im
● D
a
s
In
● C
● In
● C
o
● M
a
d
Flare nut
in
tightening torque
N·m
Work
14 - 18
1. M
34 - 42
o
49 - 61
68 - 82
A
100 - 120
s
●
●
F
5
D
M
2. P
e
※
●
●
Union
Torque
●
wrench