Sandpiper DRILLERS DMF3S Service And Operating Manual

Sandpiper DRILLERS DMF3S Service And Operating Manual

3" flap valve pump

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DR LLERS
S E R I E S
See pages 15 & 16
II 2GD T5
for ATEX ratings

Table of Contents

Engineering Data and Performance Curve............................................................ 1
Dimensions ............................................................................................................ 3
Principle of Operation ............................................................................................ 4
Installation and Start-Up ........................................................................................ 4
Air Supply .............................................................................................................. 4
Air Inlet & Priming .................................................................................................. 4
®
Pilot Valve .............................................................................................................. 6
Pilot Valve Actuator ................................................................................................ 6
Air Exhaust ............................................................................................................ 6
Between Uses ....................................................................................................... 6
Check Valve Servicing ........................................................................................... 6
Diaphragm Servicing ............................................................................................. 6
Reassembly ........................................................................................................... 6
Service Instructions: Troubleshooting ................................................................... 7
Warranty ................................................................................................................ 7
Material Codes ...................................................................................................... 8
Composite Repair Parts List .............................................................................9-10
Composite Repair Drawing.................................................................................. 11
CE Declaration of Conformity - Machinery .......................................................... 12
CE Declaration fo Conformity - ATEX .................................................................. 13
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Mansfield, Ohio 44902 USA
dmf3sdl7sm-rev0317
SERVICE AND OPERATING MANUAL
: Externally Serviceable Air Distribution System ................................ 5
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
Model DMF3S
3" Flap Valve Pump
©Copyright 2017 Warren Rupp, Inc. All rights reserved.

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Summary of Contents for Sandpiper DRILLERS DMF3S

  • Page 1: Table Of Contents

    SERVICE AND OPERATING MANUAL Model DMF3S DR LLERS 3" Flap Valve Pump S E R I E S Type 7 See pages 15 & 16 II 2GD T5 for ATEX ratings Table of Contents Engineering Data and Performance Curve............1 Temperature Limitations and Explanation of Pump Nomenclature .......
  • Page 2 Use safe practices when lifting R E C YC L I N G Many components of SANDPIPER AODD ® pumps are made of recyclable materials. We encourage pump users to recycle worn...
  • Page 3: Type 7

    5%. 80(135.9) 100(169.9) 120(203.9) 100 120 140 160 180 200 220 240 260 U.S. Gallons per minute 1000 Liters per minute CAPACITY SANDPIPER pumps are designed to be powered only by compressed air. ® dmf3sdl7sm-rev0317 Model DMF3S Page 1...
  • Page 4: Temperature Limitations And Explanation Of Pump Nomenclature

    Explanation of Pump Nomenclature: DMF3S MATERIALS OF CONSTRUCTION To order a pump or replacement parts, first enter the Model Number DMF3S, followed by the Type Designation listed below in the far left column. DMF3S Manifold Outer Inner Outer Inner Intermediate Diaphragm Valve Hardware...
  • Page 5: Dimensions

    Dimensions: DMF3S Dimensions are ± 1/8" Figures in parenthesis = millimeters 3” NPT SUCTION PORT 3” NPT DISCHARGE PORT 1” NPT AIR INLET 1” NPT EXHAUST PORT dmf3sdl7sm-rev0317 Model DMF3S Page 3...
  • Page 6: Principle Of Operation

    SERVICE AND OPERATING MANUAL DR LLERS Model DMF3S See pages 15 & 16 Type 7 II 2GD T5 S E R I E S for ATEX ratings PLEASE NOTE! The photos shown in this manual are for general instruction only. Your specific model may not be shown.
  • Page 7: Esads+Plus ® : Externally Serviceable Air Distribution System

    AIR VALVE LUBRICATION The Sandpiper pump’s pilot valve and main air valve assemblies are designed to operate WITHOUT lubrication. This is the preferred mode of operation. There may be instances of personal preference, or poor quality air supplies when lubrication of the compressed air supply is required.
  • Page 8: Pilot Valve

    PILOT VALVE The pilot valve assembly is accessed by removing the main air distribution valve body from the pump and lifting the pilot valve body out of the intermediate housing. Most problems with the pilot valve can be corrected by replacing the o-rings. Always grease the spool prior to inserting it into the sleeve.
  • Page 9: Service Instructions: Troubleshooting

    TROUBLE SHOOTING PROBLEM: Pump cycles but will not pump. (Note: higher suction lifts require faster cycling speed for priming.) POSSIBLE CAUSES: A. Air leak in suction line. B. Excessive suction lift. C. Check valve not closing. D. Leakage at joint of suction manifold or elbow flange. E.
  • Page 10: Material Codes

    MATERIAL CODES THE LAST 3 DIGITS OF PART NUMBER Assembly, sub-assembly; Silver Plated Steel Polyvinyl Chloride and some purchased items Nickel Plated Black Vinyl Cast Iron Filled Nylon Conductive HDPE Powered Metal Food Grade Santoprene Rulon II Ductile Iron Geolast; Color: Black Ryton Ferritic Malleable Iron Injection Molded #203-40...
  • Page 11: Composite Repair Parts List

    SERVICE AND OPERATING MANUAL Model DMF3S Repair parts list DR LLERS 3" Flap Valve Pump See pages 15 & 16 Type 7 S E R I E S II 2GD T5 for ATEX ratings ITEM PART NUMBER DESCRIPTION QTY. 031.012.000 SLEEVE &...
  • Page 12 Model DMF3S Parts List, Continued ITEM PART NUMBER DESCRIPTION QTY. 545.007.330 NUT, HEX - 7/16-14 545.008.330 NUT, HEX, 1/2-13 547.002.110 NUT, STOP 547.006.330 NUT, STOP 560.001.360 O-RING 560.020.360 O-RING 560.022.360 O-RING 570.002.360 PAD, HINGE 570.012.371 PAD, WEAR 612.014.000 PLATE, DIAPHRAGM 612.015.156 PLATE, OUTER DIAPHRAGM 618.003.330...
  • Page 13: Composite Repair Drawing

    Model DMF3S Composite Repair Drawing ©2017 Warren Rupp, Inc. All rights reserved. ®SANDPIPER are registered tradenames of Warren Rupp, Inc. Printed in U.S.A. dmf3sdl7sm-rev0317 Model DMF3S Page 11...
  • Page 14: Ce Declaration Of Conformity - Machinery

    Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER ® ® SANDPIPER Signature Series , MARATHON , Porta-Pump , SludgeMaster™ and Tranquilizer ®...
  • Page 15: Ce Declaration Fo Conformity - Atex

    EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: EN13463-1: 2001 Warren Rupp, Inc. A Unit of IDEX Corportion EN13463-5: 2003 800 North Main Street...

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