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SERVICE & OPERATING MANUAL
Original Instructions
Quality System
Environmental Management System
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Model S1F
Metallic
Design Level 1
.
W W W
S A N D P I P E R P U M P
.
C O M

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Summary of Contents for Sandpiper S1F

  • Page 1 SERVICE & OPERATING MANUAL Original Instructions Model S1F Metallic Design Level 1 Quality System Environmental Management System Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., W W W S A N D P I P E R P U M P...
  • Page 2 IMPORTANT WARNING Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. When the pump is used for materials that tend to settle out Be certain that approved eye protection and protective clothing prevent damage.
  • Page 3 SANDPIPERPUMP s1fmdl1sm-rev0513...
  • Page 4 S __ ____ ____ ® SANDPIPER Painted Aluminum 00. None Cast Iron P0. 10.30VDC Pulse Output Kit Painted Aluminum with P1. Intrinsically-Safe 5.30VDC, 1F 1" Stainless Steel Hardware 110/120VAC 220/240 VAC Cast Iron with Pulse Output Kit Stainless Steel Hardware P2.
  • Page 5 MODEL S1F Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. 5(00) 10(17) 15(00) 20(34)
  • Page 6 S1F Metallic - NPT 10.25 9.09 260.35 230.80 5.13 130.18 DISCHARGE PORT 1" NPT AIR INLET 1/2 NPT 12.88 12.03 327.09 305.56 6.39 6.40 1.22 162.31 162.43 30.96 1" NPT EXHAUST PORT 10.32 1.63 SUCTION PORT 41.28 1" NPT 5.00 6.75...
  • Page 7 S1F Metallic - ANSI Flange 9.10 231.14 10.25 260.35 3.87 4.64 5.13 DISCHARGE PORT 98.17 117.73 130.18 1" 150# ANSI RF FLANGE 14.04 16.04 356.50 407.30 SUCTION PORT 1" 150# ANSI RF FLANGE 1" NPT EXHAUST PORT 3.22 81.76 2.00 50.80...
  • Page 8 by compressed air, nitrogen or natural gas. ① The main directional (air) control valve distributes ② over the inner surface of the diaphragm ③ from behind the opposite diaphragm ④ port ⑤ pressure , the rod connected diaphragms shift together creating discharge on one side and suction on the opposite side.
  • Page 9: Available Accessories

    Available Accessories: 1. Surge Suppressor Unregulated Air Supply to Surge 2. Filter/Regulator Surge Suppressor Suppressor 3. Air Dryer Pressure Gauge Shut-Off Valve Pipe Connection Surge Suppressor and (Style Optional) Flexible Connector Discharge Check Valve Shut-Off Drain Port Valve Muffler (Optional Piped Exhaust) Air Inlet Flexible Connector Vacuum...
  • Page 10 Symptom: Potential Cause(s): Recommendation(s): supply pressure). Remove pilot valve and inspect actuator plungers. Check air distribution system. supply pressure). Cavitation on suction side. Check suction condition (move pump closer to product). properly or sticking. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. manifold).
  • Page 11 Torque: 90 in/lbs Torque: 90 in/lbs OPTIONAL MUFFLER Torque: 350 in/lbs Torque: 450 in/lbs with PTFE overlay diaphragms OPTIONAL OVERLAY OPTIONAL METALLIC SEAT Service & Repair Kits 476-228-000 Air End Kit (Aluminum Center) 476-194-635 Wet End Kit Seals, O-Ring, Gaskets, Retaining Rings, Air Valve Neoprene Diaphragms, PTFE Overlay Sleeve and Spool Set, and Pilot Valve Assembly.
  • Page 12 (seals required see item 22) (seals required see item 22) (seals required see item 22) Note: ATEX Compliant SANDPIPERPUMP s1fmdl1sm-rev0513...
  • Page 13 ..and some purchased items ......Gylon is a registered tradename ......Santoprene is a registered tradename ........Ryton is a registered tradename ..
  • Page 14 (Use With Aluminum Centers Only) Air Distribution Valve Servicing **Air Valve Assembly Parts List Item Part Number Description **Air Valve Assembly Parts List IMPORTANT and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will **Note: Pumps equipped with these Valve Assemblies are not ATEX compliant.
  • Page 15 Air Distribution Valve Servicing Air Valve Assembly Parts List (Use w/Aluminum center sections) Item Part Number Description Air Valve Assembly Parts List IMPORTANT and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will ATEX Compliant SANDPIPERPUMP...
  • Page 16 (Use With Cast Iron Centers Only) Note: cannot be used with Air Distribution Valve Servicing Air Valve Assembly Parts List Item Part Number Description IMPORTANT and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will ATEX Compliant SANDPIPERPUMP...
  • Page 17 (For NON-ATEX Cast Iron Centers) Air Valve Assembly Parts List Air Distribution Valve Servicing IMPORTANT and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will SANDPIPERPUMP s1fmdl1sm-rev0513...
  • Page 18 NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAINING RING Air Distribution Valve Servicing Air Valve Assembly Parts List Item Part Number Description Reassemble in reverse order. For Pumps with Alternate Mesh, Sound Dampening (includes all items on 031.146.000 minus 1-D, 1-F, & 1-J). ATEX Compliant SANDPIPERPUMP s1fmdl1sm-rev0513...
  • Page 19 Pilot Valve Servicing Pilot Valve Assembly Parts List Item Part Number Description replace if required. Reassemble in reverse order. For Pumps with Cast Iron Center Section Item Part Number Description ATEX Compliant SANDPIPERPUMP s1fmdl1sm-rev0513...
  • Page 20 Intermediate Assembly Drawing Intermediate Assembly Parts List Item Part Number Description intermediate pilot valve cavity. intermediate. in reverse order IMPORTANT When the pumped product source is at a higher pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended.
  • Page 21 450 in.lbs. for Overlay diaphragms 350 in.lbs. for PTE and elastomer diaphragms *Available For Field Conversion From Overlay To One-Piece Bonded Diaphragm Kits: Kit: 475.250.000 SANDPIPERPUMP s1fmdl1sm-rev0513...
  • Page 22 Step 1: Step 8: On opposite side of pump, thread the removed, remove diaphragm assemblies from diaphragm rod. in a vise are recommended to prevent diaphragm reverse rod damage. to align holes, if alignment cannot be achieved Step 1.A: assemblies, rotate diaphragm and reassemble as described above.
  • Page 23 Wiring Diagram for ground. Solenoid Shifted Air Valve Parts List (Includes all items used on Composite Repair Parts List except as shown) Solenoid Shifted Air Item Part Number Description Distribution Valve Option Operation control and monitor pump speed. Before Installation voltage.
  • Page 24: Declaration Of Conformity

    Declaration of Conformity ® Manufacturer: Warren Rupp, Inc. , 800 N. Main Street, P.O. Box 1568, Mansfield, Ohio, 44901-1568 USA Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure, RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
  • Page 25 KEMA 09ATEX0071 X HDF25, HDF2, HDF3M, PB¼, II 1 D c T100 CE 0344 KEMA 09ATEX0071 X S05, S1F, S15, S20, S30, SB1, I M1 c KEMA 09ATEX0071 X SB25, ST1½, ST40, G15, G20, I M2 c KEMA 09ATEX0072 X...