Sandpiper S20 Operating Manual
Hide thumbs
Also See for S20:
- Service & operation manual (36 pages) ,
- Operating manual and service instructions (25 pages) ,
- Service & operating manual (23 pages)
Table of Contents
Advertisement
SERVICE & OPERATING MANUAL
Model S20 Metallic Design Level 1
Table of Contents
Engineering Data and Temperature Limitations ..................................................... 1
Explanation of Pump Nomenclature ...................................................................... 2
Performance Curve................................................................................................ 3
Dimensions ............................................................................................................ 4
Metric Dimensions ................................................................................................. 5
Principle of Pump Operation .................................................................................. 6
Installation and Start-Up ........................................................................................ 6
Air Supply .............................................................................................................. 6
Air Valve Lubrication .............................................................................................. 6
Air Line Moisture .................................................................................................... 6
Air Inlet and Priming .............................................................................................. 6
Between Uses ....................................................................................................... 6
Installation Guide ................................................................................................... 7
Troubleshooting ..................................................................................................... 8
Warranty ................................................................................................................ 8
Recycling ............................................................................................................... 9
Important Safety Information ................................................................................. 9
Material Codes .................................................................................................... 10
Composite Repair Parts Drawing ........................................................................ 12
Available Service and Conversion Kits ................................................................ 12
Composite Repair Parts List ............................................................................... 13
Air Valve Drawing, Parts List, Service Instructions .............................................. 15
WARREN RUPP, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfi eld, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
s20mdl1sm-REV0708
Air Valve w/Stroke Indicator Drawing, Parts List, Service Instructions ................ 16
Solenoid Shifted Air Valve Drawing ..................................................................... 19
Solenoid Shifted Air Valve Parts List ................................................................... 19
Solenoid Shifted Air Valve Option ........................................................................ 20
Diaphragm Service Drawing, with Overlay .......................................................... 20
Diaphragm Service Drawing, Non-Overlay .......................................................... 20
Diaphragm Service Drawing, with One-Piece Bonded ....................................... 20
Diaphragm Servicing ........................................................................................... 21
Overlay Diaphragm Servicing ............................................................................. 21
Pilot Valve Servicing, Assembly Drawing & Parts List ......................................... 22
Actuator Plunger Servicing .................................................................................. 23
Check Valve Servicing ......................................................................................... 24
Check Valve Drawing ........................................................................................... 24
Optional Muffl er Confi gurations ........................................................................... 25
Optional Muffl er Confi guration Drawing ............................................................... 25
Pumping Hazardous Liquids ................................................................................ 26
Converting Pump for Piping Exhaust Air ............................................................. 26
Converted Exhaust Illustration ............................................................................. 26
Pulse Output Kit Drawing .................................................................................... 27
Pulse Output Kit Options ..................................................................................... 27
Grounding the Pump ........................................................................................... 28
CE Declaration of Conformity .............................................................................. 29
See page 2
for ATEX ratings.
CE
U.S. Patent #
5,996,627; 6,241,487
Other U.S. Patents
Applied for
©Copyright 2008 Warren Rupp, Inc. All rights reserved.
Advertisement
Table of Contents
Related Manuals for Sandpiper S20
Summary of Contents for Sandpiper S20
-
Page 1: Table Of Contents
SERVICE & OPERATING MANUAL See page 2 for ATEX ratings. U.S. Patent # Model S20 Metallic Design Level 1 5,996,627; 6,241,487 Other U.S. Patents Applied for Table of Contents Air Valve w/Stroke Indicator Drawing, Parts List, Service Instructions ....16 Engineering Data and Temperature Limitations ............. -
Page 3: Engineering Data And Temperature Limitations
180° F 32° F UHMW Polyethylene: 82° C 0° C For specifi c applications, always consult The Warren Rupp Chemical Resistance Chart SANDPIPER ® pumps are designed to be powered only by compressed air. s20mdl1sm-REV0708 Model S20 Metallic Page 1... -
Page 4: Explanation Of Pump Nomenclature
Explanation of Pump Nomenclature, S20 Metallic • Design Level 1 • Ball Valve Check Diaphragm/ Check Non-Wetted Shipping Model Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Weight Brand Size Type Level Material Materials Seat Options... -
Page 5: Performance Curve
Performance Curve, S20 Metallic Design Level 1 MODEL S20 Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. -
Page 6: Dimensions
2" BSP C Mesh Muffl er 15 1/8 Sound Dampening 15 1/8 Muffl er Air Inlet 3/4" NPT Both Suction And Metal Muffl er 14 11/16 Discharge Ports Are Available With 2" BSP Connection s20mdl1sm-REV0708 Model S20 Metallic Page 4... -
Page 7: Metric Dimensions
Air In Submerged Discharge Ports Are Applications. Available With 2" BSP Tapered Connection Integral Muffl er Pulse Output Kit Aluminum Stainless Steel Air Inlet 3/4" NPT Mesh Muffl er Sound Dampening Muffl er Metal Muffl er s20mdl1sm-REV0708 Model S20 Metallic Page 5... -
Page 8: Principle Of Pump Operation
1/2" (13mm) in diameter between the problems. body, the pressure to the chambers pump and the piping to reduce strain s20mdl1sm-REV0708 Model S20 Metallic Page 6... -
Page 9: Installation Guide
TA2 or TA50 Tranquilizer Line 020-051-000 Filter/Regulator 020-051-001 Lubricator Air Dryer CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure. s20mdl1sm-REV0708 Model S20 Metallic Page 7... -
Page 10: Troubleshooting
Refer to the Air Exhaust section of your obstruction. Check and clear all suction as calculated on the published pump SERVICE MANUAL. screens and strainers. PERFORMANCE CURVE. Pump is cavitating the fl uid by fast cycling. s20mdl1sm-REV0708 Model S20 Metallic Page 8... -
Page 11: Recycling
KEMA, Notified Body 0344, under Document the air exhaust must be piped to an appropriate Wear ear and eye #203040000. area for safe disposition. protection. s20mdl1sm-REV0708 Model S20 Metallic Page 9... -
Page 12: Material Codes
Dixion Industries Corp. Bronze, Bearing Type, Philthane (Tuftane) Ryton is a registered tradename of Oil Impregnated Carboxylated Nitrile Phillips Chemical Co. Die Cast Zinc Fluorinated Nitrile Valox is a registered tradename of General Electric Co. s20mdl1sm-REV0708 Model S20 Metallic Page 10... - Page 13 Model S20 Metallic Page 11...
-
Page 14: Composite Repair Parts Drawing
Zinc Plated Capscrews, Washers, and Hex Nuts. Diaphragm Option 475-200-115 Stainless Steel Capscrews, Washers, and Hex Nuts. Electronic Leak Detector Kits 032-037-000 100-120/220-290 VAC 032-045-000 12-32 VDC **Note: Pumps equipped with these components are not ATEX compliant s20mdl1sm-REV0708 Model S20 Metallic Page 12... -
Page 15: Composite Repair Parts List
Gasket, Air Inlet 538-024-110 Pipe Nipple 2" NPT x 2½" 360-105-360 Gasket, Inner Chamber 545-007-330 Hex Nut 518-145-156 Manifold, Suction 900-006-330 Lock Washer 518-145-156E Manifold, Suction 2" BSP Tapered 901-022-330 Flat Washer 518-145-010 Manifold, Suction s20mdl1sm-REV0708 Model S20 Metallic Page 13... -
Page 16: Air Valve Drawing, Parts List, Service Instructions (Aluminum Centers Only)
(items 1-F) that set (item 1-B). (with o-rings) and fasten with the remaining void factory warranty. hex capscrews. s20mdl1sm-REV0708 Model S20 Metallic Page 14... -
Page 17: Air Valve Drawing, Parts List, Service Instructions
(items 1-F) that set (item 1-B). (with o-rings) and fasten with the remaining hex capscrews. s20mdl1sm-REV0708 Model S20 Metallic Page 15... -
Page 18: Air Valve W/Stroke Indicator Drawing, Parts List, Service Instructions
(item 1-A). opposite end. s20mdl1sm-REV0708 Model S20 Metallic Page 16... -
Page 19: Air Valve Drawing, Parts List, Service Instructions (Cast Iron Centers Only)
Push the spool in until it touches comply with the recommendations stated set (item 1-A). the bumper on the opposite end. in this manual will damage the pump, and void factory warranty. s20mdl1sm-REV0708 Model S20 Metallic Page 17... - Page 20 (usually 1500 A). A maximum permissible ripple of 20% is valid for all magnets of direct-current design. s20mdl1sm-REV0708 Model S20 Metallic Page 18...
-
Page 21: Solenoid Shifted Air Valve Drawing
Compressed air provides the pumping power, while electrical signals control pump speed (pumping rate). OPERATION The Solenoid Shifted SANDPIPER has a solenoid operated, air distribution valve in place of the standard SANDPIPER’s pilot operated, air distribution valve. Where a pilot valve is normally utilized to cycle the pump’s air distribution valve,... -
Page 22: Solenoid Shifted Air Valve Option
Diaphragm Service Drawing, Diaphragm Service Drawing, One-Piece Bonded with Overlay Non-Overlay *Diaphragm Service Drawing *AVAILABLE FOR FIELD CONVERSION FROM OVERLAY TO ONE-PIECE BONDED DIAPHRAGM KITS: Kit: 475-253-000 286-118-000 One-Piece Diaphragm 612-214-150 Inner Plates s20mdl1sm-REV0708 Model S20 Metallic Page 20... -
Page 23: Diaphragm Servicing
(item 29 or 31) by diaphragm to facilitate assembly. s20mdl1sm-REV0708 Model S20 Metallic Page 21... -
Page 24: Pilot Valve Servicing, Assembly Drawing & Parts List
Replace the o-rings and sleeve spool, not to shear any o-rings. Use air inlet gasket (item 21). The pilot valve if necessary. BP-LS-EP-2 multipurpose grease, or assembly (item 4) can now be removed equivalent. for inspection and service. s20mdl1sm-REV0708 Model S20 Metallic Page 22... -
Page 25: Actuator Plunger Servicing
Push the plungers in as far as they will To remove the bushings (item 7), first remove the retaining rings (item 33) by using a fl at screwdriver. s20mdl1sm-REV0708 Model S20 Metallic Page 23... -
Page 26: Check Valve Servicing
Non-Metallic with Metallic Seats operation. Seats METALLIC SEATS Two o-rings (or conductive PTFE seals) (item 40) are required for metallic seats. s20mdl1sm-REV0708 Model S20 Metallic Page 24... -
Page 27: Optional Muffl Er Confi Gurations
Air Valve Body. This muffl er is equipped with a metal element. OPTION 6 530-033-000 Metal Muffl er screws directly into the Air Body. ATEX Compliant Option 0 Option 1 and 2 Option 6 s20mdl1sm-REV0708 Model S20 Metallic Page 25... -
Page 28: Pumping Hazardous Liquids
(item 1) has 1" NPT threads for piped exhaust. On ATEX compliant units the 1" DIAMETER AIR pump comes equipped with EXHAUST PIPING LIQUID a standard metal muffl er LEVEL SUCTION LINE Illustration #3 s20mdl1sm-REV0708 Model S20 Metallic Page 26... -
Page 29: Pulse Output Kit Drawing
Valve Assembly or onto the air valve and senses each stroke of the main spool. Consult the factory for further information and availability. Pulse Output Kits 475-244-001 10-30 VDC 475-244-002 110/220 VAC 475-244-003 10-30VDC, 110VAC and 220 VAC s20mdl1sm-REV0708 Model S20 Metallic Page 27... -
Page 30: Grounding The Pump
WARNING Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded. s20mdl1sm-REV0708 Model S20 Metallic Page 28... -
Page 31: Ce Declaration Of Conformity
Declaration of Conformity Warren Rupp, Inc., 800 North Main Street, Mansfield, Ohio, certifies that Air-Operated Double Diaphragm Pumps Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, Containment Duty, Gas, UL, High Pressure, W, Submersible and Tranquilizers comply with the European Community Directive 98/37/EC, Safety of Machinery.