Sandpiper S15 Service & Operating Manual
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SERVICE & OPERATING MANUAL
Original Instructions
22.91
581.91
Certified Quality
9.88
SUCTION PORT
1 1/2" RF 150# ANSI
250.83
5/8" DIA.,(4) HOLES EW. SPC'D. ON
9.41
3.88" DIA. BOLT CIRCLE
238.95
.38
9.53
3.00
76.20
AIR INLET
Quality System
3/4" NPT
ISO 9001 Certified
4.94
125.46
12.06
.50
MOUNTING HOLES
306.44
12.70
Environmental Management System
R.25
6.35
ISO 14001 Certified
12.87
326.90
4.00
6.44
101.60
163.45
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2016 Warren Rupp, Inc.
All rights reserved
.63
16.00
Model S15
R.25
6.35
Metallic
Design Level 1
7.00
177.80
2.00
50.80
4.00
101.60
1 1/2 NPT SUCTION PORT
2.18
55.39
4.68
118.87
12.87
326.90
2.25
57.15
20.41
22.41
4.00
518.41
569.21
101.60
8.00
203.20
.
s a n d p i p e r p u m p
c o m
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Table of Contents
Related Manuals for Sandpiper S15
Summary of Contents for Sandpiper S15
- Page 1 55.39 57.15 22.91 20.41 22.41 16.00 4.00 581.91 518.41 569.21 101.60 Certified Quality Model S15 9.88 SUCTION PORT 8.00 1 1/2" RF 150# ANSI 250.83 R.25 5/8" DIA.,(4) HOLES EW. SPC'D. ON 203.20 9.41 6.35 3.88" DIA. BOLT CIRCLE 238.95...
- Page 2 Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should Read the safety warnings and instructions in this manual always be flushed clean prior to disassembly. before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
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Page 3: Table Of Contents
Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ..5 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......8 •... -
Page 4: Explanation Of Nomenclature
II 2G Ex i II 2D Ex c II 2G EEx m c II T5 A, H, I, S, X A, I, S, Y, Z A1, A2, A3, A4 II 2D c IP65 T100°C sandpiperpump • Model S15 Metallic s15mdl1sm-rev0316... -
Page 5: Performance
Performance S15 METALLIC MODEL S15 Metallic Performance Curve SUCTION/DISCHARGE PORT SIZE Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. • 1½" NPT (internal) The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. -
Page 6: Dimensional Drawings
Dimensional Drawings S15 Metallic - NPT Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 11.19 11.19 284.16 284.16... - Page 7 Dimensional Drawings S15 Metallic - ANSI Flange Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 11.19 11.19 284.16...
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Page 8: Principle Of Pump Operation
MUFFLER source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. 1" DIAMETER AIR EXHAUST PIPING LIQUID LEVEL SUCTION LINE sandpiperpump • Model S15 Metallic s15mdl1sm-rev0316... -
Page 9: Recommended Installation Guide
To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio. sandpiperpump Model S15 Metallic • s15mdl1sm-rev0316... -
Page 10: Troubleshooting Guide
Inspect check valves and seats for wear and proper setting. Replace if necessary. Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388 sandpiperpump • Model S15 Metallic s15mdl1sm-rev0316... -
Page 11: Composite Repair Parts Drawing
FKM Diaphragms, PTFE Balls and Seats. **Electronic Leak Detector Kits 032-040-000 100VAC 476-182-635 Wet End Kit Neoprene Diaphragms, PTFE Overlay, Balls and 032-037-000 220VAC Seats. **Note: Pumps equipped with these components are not ATEX compliant. sandpiperpump Model S15 Metallic • s15mdl1sm-rev0316... -
Page 12: Composite Repair Parts List
1 1/2" ANSI 150# Raised Face Flange = Items contianed within Wet End Kits and Threaded Pipe Connection Note: Kits contain components specific to the material codes. 538.036.110 1 1/2" NPT Pipe Nipple x 2" Long ATEX Compliant sandpiperpump • Model S15 Metallic s15mdl1sm-rev0316... -
Page 13: Material Codes
Check Balls/EPDM Seats out parts and pumps whenever possible, Color coded: YELLOW 661..EPDM/Santoprene ® after any hazardous pumped fluids are 666..FDA Nitrile Diaphragm, thoroughly flushed. PTFE Overlay, Balls, and Seals 668..PTFE, FDA Santoprene /PTFE ® sandpiperpump Model S15 Metallic • s15mdl1sm-rev0316... -
Page 14: Air Distribution Valve Assembly
Failure to comply with the recommendations stated in this manual will Note: Pumps equipped with this valve assembly are not damage the pump, and void factory warranty. ATEX compliant. ATEX Compliant sandpiperpump • Model S15 Metallic s15mdl1sm-rev0316... - Page 15 Failure to comply 132.029.357 Bumper with the recommendations stated in this manual will 560.020.360 O-Ring damage the pump, and void factory warranty. 165.127.110 Cap, End 170.032.115 Hex Head Capscrew 1/4-20 x .75 ATEX Compliant sandpiperpump Model S15 Metallic • s15mdl1sm-rev0316...
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Page 16: Air Valve With Stroke Indicator Assembly
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 031-147-000 Air Valve Assembly sleeve and spools (1-A) cannot be interchanged. (includes all items on 031-146-000 minus 1-D, 1-F, & 1-J) ATEX Compliant sandpiperpump • Model S15 Metallic s15mdl1sm-rev0316... -
Page 17: Pilot Valve Assembly
Valve Body (includes all other items used on 095.110.000) For Pumps with Stainless Steel Center Section Item Part Number Description 095.110.110 Pilot Valve Assembly 095.095.110 Valve Body (includes all other items used on 095.110.000) sandpiperpump Model S15 Metallic • s15mdl1sm-rev0316... -
Page 18: Intermediate Assembly
(flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended. sandpiperpump • Model S15 Metallic s15mdl1sm-rev0316... - Page 19 One-Piece Bonded *Diaphragm Service Drawing Torque: Plate to Plate 480 in. lbs. *Available For Field Conversion From Overlay 600 in. lbs. Santoprene To One-Piece Bonded Diaphragm Kits: Kit: 475-254-000 286-113-000 One-Piece Diaphragm 612-217-150 Inner Plates sandpiperpump Model S15 Metallic • s15mdl1sm-rev0316...
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Page 20: Diaphragm Servicing
Turn the pump over of diaphragm plate assemblies utilized throughout the and thread the second diaphragm / inner plate onto Sandpiper product line: Outer plate with a threaded the diaphragm rod. Turn the diaphragm until the stud, diaphragm, and a threaded inner plate. -
Page 21: Solenoid Shifted Air Valve
By alternately applying and removing 219-009-001 Solenoid Coil, 120VAC 60 H power to the solenoid, the pump cycles much like a standard SANDPIPER 219-009-002 Solenoid Coil, 240VAC 60 H pump, with one exception. This option provides a way to precisely control and... - Page 22 EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003...
- Page 23 Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER , MARATHON , PortaPump , SludgeMaster™...