Sandpiper SB1 Original Instructions Manual

Sandpiper SB1 Original Instructions Manual

Metallic design level 5

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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
"B"
ISO 9001 Certified
ISO 14001 Certified
AIR EXHAUST
6.89
175
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
HEAVY DUTY BALL VALVE PUMP
Model SB1 & SB25
3
Metallic
Design Level 5
3/4" NPT
AIR INLET
1/2" NPT
SB1 / SB25
DIMENSIONAL TOLERANCE 1/8 [3]
[XX] = MILLIMETERS
2
s a n d p i p e r p u m p
1
D
C
B
.
c o m

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Summary of Contents for Sandpiper SB1

  • Page 1 SERVICE & OPERATING MANUAL Original Instructions Certified Quality Model SB1 & SB25 Metallic Design Level 5 "B" ISO 9001 Certified ISO 14001 Certified AIR EXHAUST 3/4" NPT AIR INLET 1/2" NPT 6.89 Warren Rupp, Inc. A Unit of IDEX Corporation 800 N.
  • Page 2: Safety Information

    Use safe practices when lifting R E C YC L I N G Many components of SANDPIPER AODD ® pumps are made of recyclable materials. We encourage pump users to recycle worn...
  • Page 3: Table Of Contents

    • Diaphragm Drawings • Diaphragm Servicing SECTION 6: OPTIONAL CONFIGURATIONS ..17 • Dual Port SECTION 7: WARRANTY & CERTIFICATES ..19 • Warranty • EC Declaration of Conformity - Machinery • EC Declaration of Conformity - ATEX Model SB1/SB25 sandpiperpump sb1dl5sm-rev0317...
  • Page 4: Explanation Of Nomenclature

    II 2G c T5 A, SI, SS, HC, HI II 2D c T100°C II 2G Ex ia c II T5 II 2D Ex c iaD 20 A, HC, HI, SI, SS IP67 T100°C sandpiperpump • Model SB1 & SB25 sb1dl5sm-rev0317...
  • Page 5: Performance

    Performance SB1 & SB25 SUCTION/DISCHARGE PORT SIZE AIR CONSUMPTION MODEL SB1/SB25 Performance Curve • SB1: 1” (25.4mm) NPT(F) SCFM (M /hr) Performance based on the following: elastomer fitted pump, flooded suction, • SB25: 1” (25.4mm) BSP Tapered water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
  • Page 6: Dimensional Drawings

    Dimensional Drawings SB1 & SB25 Heavy Duty Ball Valve "C" "B" 11.36 6.12 "A" DISCHARGE PORT 1" NPT (SB1) AIR EXHAUST 1" BSPT (SB25) 3/4" NPT "C" "B" 6.12 AIR INLET "A" 1/2" NPT DISCHARGE PORT "D" 1" NPT (SB1) 12.50...
  • Page 7 DIM "C" DIM "D" CONFIGURATION COFIGURATION ALUMINUM 3.95 [100] 5.86 [149] 15.36 [390] 14.49 [368] CENTER SECTION CAST IRON 8.56 CENTER SECTION 4.10 [104] 5.54 [141] 15.06 [383] 15.69 [398] PULSE OUTPUT CONFIGURATION sandpiperpump Model SB1 & SB25 • sb1dl5sm-rev0317...
  • Page 8: Principle Of Pump Operation

    (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. 1" DIAMETER AIR EXHAUST PIPING LIQUID LEVEL SUCTION LINE sandpiperpump • Model SB1 & SB25 sb1dl5sm-rev0317...
  • Page 9: Recommended Installation Guide

    To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio. sandpiperpump Model SB1 & SB25 • sb1dl5sm-rev0317...
  • Page 10: Troubleshooting Guide

    Inspect check valves and seats for wear and proper setting. Replace if necessary. Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388 sandpiperpump • Model SB1 & SB25 sb1dl5sm-rev0317...
  • Page 11: Composite Repair Parts Drawing

    Hytrel Backup Diaphragms, PTFE Overlay Diaphragms, PTFE Bumpers, Bushings, Gaskets, O-rings, Seals, Check Balls, PTFE Gaskets,and Copper Sealing Washers Plungers, and Retaining Rings 476.309.651 Wet End Kit One-Piece Bonded PTFE Diaphragms, PTFE Check Balls, PTFE Gaskets,and Copper Sealing Washers sandpiperpump Model SB1 & SB25 • sb1dl5sm-rev0317...
  • Page 12: Composite Repair Parts List

    = Items contianed within Wet End Kits * Air End Kit only includes sleeve and spool set, not entire air valve assembly Note: Kits contain components specific to the material codes. ATEX Compliant sandpiperpump • Model SB1 & SB25 sb1dl5sm-rev0317...
  • Page 13: Material Codes

    We encourage pump users to recycle worn 363..FKM (Fluorocarbon) 668..PTFE, FDA Santoprene /PTFE ® out parts and pumps whenever possible, Color coded: YELLOW after any hazardous pumped fluids are 364..EPDM Rubber thoroughly flushed. Color coded: BLUE sandpiperpump Model SB1 & SB25 • sb1dl5sm-rev0317...
  • Page 14 It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty. sandpiperpump • Model SB1 & SB25 sb1dl5sm-rev0317...
  • Page 15 Step 7: Press sleeve (1A) into body (1B). Step 8: Reassemble in reverse order. Note: Sleeve and spool (1A) set is match ground to a specified clearance sleeve and spools (1A) cannot be interchanged. ATEX Compliant sandpiperpump Model SB1 & SB25 • sb1dl5sm-rev0317...
  • Page 16: Pilot Valve Assembly

    O-Rings (4E), replace if required. 560.023.360 O-Ring 675.037.050 Retaining Ring Step 4: Lightly lubricate O-Rings (4C) and (4E). Reassemble in reverse order. LEGEND: = Items contained within Air End Kits ATEX Compliant sandpiperpump • Model SB1 & SB25 sb1dl5sm-rev0317...
  • Page 17 Diaphragm Service Drawing Torque: 350 in. lbs. Diaphragm Service Drawing - with Overlay Torque: 450 in. lbs. Diaphragm Service Drawing - One Piece Bonded sandpiperpump Model SB1 & SB25 • sb1dl5sm-rev0317...
  • Page 18: Diaphragm Servicing

    Turn the pump over of diaphragm plate assemblies utilized throughout the and thread the second diaphragm / inner plate onto Sandpiper product line: Outer plate with a threaded the diaphragm rod. Turn the diaphragm until the stud, diaphragm, and a threaded inner plate.
  • Page 19 Flange, Dual Porting 1" NPT 334.036.112 E Flange, Dual Porting 1" BSP Tapered 334.036.156 Flange, Dual Porting 1" NPT 334.036.156 E Flange, Dual Porting 1" BSP Tapered 170.084.330 Capscrew, Hex 5/16-18 UNC-2A X 7.00 sandpiperpump Model SB1 & SB25 • sb1dl5sm-rev0317...
  • Page 20: Declaration Of Conformity

    Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER ® ® SANDPIPER Signature Series , MARATHON , Porta-Pump , SludgeMaster™ and Tranquilizer ®...
  • Page 21 EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003...

This manual is also suitable for:

Sb25

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