Sandpiper S30 Service & Operation Manual
Non-metallic design level 2
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SERVICE & OPERATING MANUAL
Model S30 Non-Metallic Design Level 2
Table of Contents
Engineering Data and Temperature Limitations .................................................................................. 1
Explanation of Pump Nomenclature ................................................................................................... 2
Performance Curve, Model S30 Non-Metallic Design Level 2 ............................................................ 3
Dimensions: S30 Non-Metallic ............................................................................................................ 4
Metric Dimensions: S30 Non-Metallic ................................................................................................. 5
Dimensions: S30 Non-Metallic with Spill Containment ........................................................................ 6
Metric Dimensions: S30 Non-Metallic with Spill Containment ............................................................ 7
Principle of Pump Operation ............................................................................................................... 8
Installation and Start-up ..................................................................................................................... 8
Air Supply ........................................................................................................................................... 8
Air Valve Lubrication ........................................................................................................................... 8
Air Line Moisture ................................................................................................................................. 8
Air Inlet and Priming ........................................................................................................................... 8
Between Uses .................................................................................................................................... 8
Installation Guide ................................................................................................................................ 9
Important Safety Information ............................................................................................................ 10
Material Codes ................................................................................................................................. 11
Troubleshooting ................................................................................................................................ 12
Warranty ........................................................................................................................................... 12
Composite Repair Parts Drawing ..................................................................................................... 13
Overlay Option Drawing .................................................................................................................... 13
Composite Repair Parts List ............................................................................................................. 14
Spill Containment Option for Virgin PTFE Equipped Pumps ............................................................ 15
Spill Containment Repair Parts List .................................................................................................. 15
Spill Containment Concept ............................................................................................................... 16
Spill Containment Option Diaphragm Servicing .............................................................................. 16
Filling Spill Containment Chambers with Liquid ............................................................................... 16
Spill Containment Option for TPE Equipped Pumps ........................................................................ 17
Spill Containment Repair Parts List .................................................................................................. 17
Spill Containment Concept with TPE Diaphragms ........................................................................... 18
Spill Containment Option with TPE Diaphragm ................................................................................ 18
Air Distribution Valve Assembly Drawing .......................................................................................... 19
WARREN RUPP , INC. • A Unit of IDEX Corporation • P .O. Box 1568, Mansfi eld, Ohio 44901-1568 USA • Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
s30nmdl2sm-REV0808
Main Air Valve Assembly Parts List .................................................................................................. 19
Air Distribution Valve Servicing ......................................................................................................... 20
Air Distribution Valve with Stroke Indicator Options .......................................................................... 21
Air Distribution Valve with Stroke Indicator Parts List ....................................................................... 21
Air Distribution Valve with Stroke Indicator Servicing ....................................................................... 22
Solenoid Shifted Air Valve Drawing .................................................................................................. 23
Solenoid Shifted Air Valve Parts List ................................................................................................ 23
Solenoid Shifted Air Distribution Valve Option .................................................................................. 24
Pilot Valve Assembly Drawing .......................................................................................................... 25
Pilot Valve Assembly Parts List ......................................................................................................... 25
Pilot Valve Servicing ......................................................................................................................... 26
Diaphragm Service Drawing, Non-Overlay ....................................................................................... 27
Diaphragm Service Drawing, with Overlay ....................................................................................... 27
Diaphragm Servicing ........................................................................................................................ 28
Overlay Diaphragm Service ............................................................................................................. 28
Pumping Hazardous Liquids ............................................................................................................. 29
Converting the pump for piping the exhaust air ................................................................................ 29
Exhaust Conversion Drawing ........................................................................................................... 29
Converted Exhaust Illustration .......................................................................................................... 29
Modular Check Valve Servicing ........................................................................................................ 30
Modular Check Valve Drawing .......................................................................................................... 30
Dual Port Option Drawing ................................................................................................................. 31
Dual Porting Options ........................................................................................................................ 32
Dual porting of both suction and discharge ends of the pump ......................................................... 32
Single porting of the suction and dual porting of the pump discharge ............................................. 32
Dual porting of the suction and single porting of the pump discharge ............................................. 32
Leak Detection Options Drawing ...................................................................................................... 33
Electronic Leak Detector Installation ................................................................................................ 33
Mechanical Leak Detector Installation .............................................................................................. 33
Pulse Output Kit Drawing ................................................................................................................. 34
Pulse Output Kit Option .................................................................................................................... 34
Optional Muffl er Confi gurations, Drawing ......................................................................................... 35
CE Declaration of Conformity ........................................................................................................... 36
CE
U.S. Patent #
400,210
5,996,627
6,241,487
©Copyright 2007 Warren Rupp, Inc. All rights reserved.
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Table of Contents
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Summary of Contents for Sandpiper S30
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Page 1: Table Of Contents
Explanation of Pump Nomenclature ....................2 Air Distribution Valve with Stroke Indicator Options ................21 Performance Curve, Model S30 Non-Metallic Design Level 2 ............3 Air Distribution Valve with Stroke Indicator Parts List ............... 21 Dimensions: S30 Non-Metallic ......................4 Air Distribution Valve with Stroke Indicator Servicing ............... -
Page 3: Engineering Data And Temperature Limitations
-37°C Polypropylene 180°F 32°F 82°C 0°C PVDF 250°F 0°F 121°C -18°C For specifi c applications, always consult “Chemical Resistance Chart” Technical Bulletin SANDPIPER ® pumps are designed to be powered only by compressed air. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 1... -
Page 4: Explanation Of Pump Nomenclature
Explanation of Pump Nomenclature S30 Non-Metallic · Design Level 2· Ball Valve Check Diaphragm/ Check Non-Wetted Shipping MODEL Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Weight Brand Size Type Level Material Materials Seat Options Options... -
Page 5: Performance Curve, Model S30 Non-Metallic Design Level 2
Performance Curve, Model S30 Non-Metallic Design Level 2 MODEL S30 Non-Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. -
Page 6: Dimensions: S30 Non-Metallic
Dimension Standard Pump 6 9/16" Pulse Output Kit 6 9/16" Sound Dampening Muffl er 13 3/4" Mesh Muffl er 8 13/16" Note: Porting Flanges are also available with PN10 80mm DIN bolting confi guration. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 4... -
Page 7: Metric Dimensions: S30 Non-Metallic
Dimension Standard Pump 6 9/16" Pulse Output Kit 6 9/16" Sound Dampening Muffl er 13 3/4" 8 13/16" Mesh Muffl er Note: Porting Flanges are also available with PN10 80mm DIN bolting confi guration. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 5... -
Page 8: Dimensions: S30 Non-Metallic With Spill Containment
Pulse Output Kit 12 11/16" 6 9/16" Sound Dampening Muffl er 22 9/32" 13 3/4" Mesh Muffl er 8 13/16" 14 15/16" Note: Porting Flanges are also available with PN10 40mm DIN bolting confi guration. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 6... -
Page 9: Metric Dimensions: S30 Non-Metallic With Spill Containment
Dimension 322mm Standard Pump 167mm 322mm 167mm Pulse Output Kit 349mm 579mm Sound Dampening Muffl er Mesh Muffl er 225mm 380mm Note: Porting Flanges are also available with PN10 80mm DIN bolting confi guration. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 7... -
Page 10: Principle Of Pump Operation
(13mm) in diameter between the pump problems. body, the pressure to the chambers and the piping to reduce strain to the s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 8... -
Page 11: Installation Guide
Limited to Surge Suppressor 100 psi 020-051-000 Filter/Regulator Air Dryer CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 9... -
Page 13: Material Codes
Philthane (Tuftane) PTFE (Bronze and moly fi lled) Warren Rupp, SANDPIPER, Portapump, Oil Impregnated Carboxylated Nitrile Filled PTFE Tranquilizers and SludgeMaser are registered Die Cast Zinc Fluorinated Nitrile Blue Gylon tradenames of Warren Rupp, Inc. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 11... -
Page 14: Troubleshooting
SERVICE MANUAL. obstruction. Check and clear all suction pump as calculated on the published screens and strainers. PERFORMANCE CURVE. Pump is cavitating the fl uid by fast cycling. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 12... -
Page 15: Composite Repair Parts Drawing
475-173-308 PTFE Coated Stainless Steel Capscrews, Hex Nuts, Washers and Support Rod 475-174-308 (For use with Spill Containment Options) ELECTRONIC LEAK DETECTOR KITS 032-037-000 100VAC 50Hz or 110-120VAC 50-60Hz or 220-240VAC 50-60Hz 032-045-000 12-32VDC s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 13... -
Page 16: Composite Repair Parts List
Chamber, Inner 901-047-115 Washer, Flat 5/8" 196-152-307 Chamber, Inner 901-047-308 Washer, Flat 5/8" 196-152-309 Chamber, Inner 901-048-115 Washer, Flat 3/8" 196-152-332 Chamber, Inner 901-048-308 Washer, Flat 3/8" 286-077-354 Diaphragm 286-077-357 Diaphragm NOT SHOWN: 535-069-000 Nameplate s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 14... -
Page 17: Spill Containment Option For Virgin Ptfe Equipped Pumps
Spill Containment Option for Virgin PTFE Equipped Pumps Drawing S30 SPILL CONTAINMENT REPAIR PARTS LIST FOR VIRGIN PTFE EQUIPPED PUMPS ITEM PART NUMBER DESCRIPTION 031-146-000 Air Valve Assembly (replaces 031-140-000) 031-147-000 Air Valve Assembly (replaces 031-141-000) Discharge 170-113-115 Capscrew, Hex HD 5/8-11 x 6.00... -
Page 18: Spill Containment Concept
The Spill Containment option has fi ll the right Spill Containment chamber. two additional virgin PTFE pumping The volume of fl uid is 3770 ml (127.5 diaphragms (item 46). fl . oz.). It is important that the exact s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 16... -
Page 19: Spill Containment Option For Tpe Equipped Pumps
Spill Containment Option for TPE Equipped Pumps Drawing Discharge S30 SPILL CONTAINMENT FOR TPE EQUIPPED PUMPS Manifold REPAIR PARTS LIST ITEM PART NUMBER DESCRIPTION 031-146-000 Air Valve Assembly (replaces 031-140-000) Suction 031-147-000 Air Valve Assembly Manifold (replaces 031-141-000) 170-113-115 Capscrew, Hex HD 5/8-11 x 6.00 170-113-308 Capscrew, Hex HD 5/8-11 x 6.00... -
Page 20: Spill Containment Concept With Tpe Diaphragms
The Spill Containment option has two fi ll the right Spill Containment chamber. additional TPE pumping diaphragms The volume of fl uid is 3770 ml (127.5 (item 46). fl . oz.). It is important that the exact s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 18... -
Page 21: Main Air Valve Assembly Parts List
(Includes all items used on 031-140-000 minus items 1-D, 1-F & 1-J) For pumps with alternate Mesh or Sound Dampening muffl ers or piped exhaust: 031-041-002 Air Valve Assembly (Includes all items used on 031-141-000 except:) 675-044-308 Ring, Retaining s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 19... -
Page 22: Air Distribution Valve Servicing
1) and gasket (item 23) to the pump. of the spool. Wipe spool with a soft cloth Connect the compressed air line to and inspect for scratches or wear. the pump. The pump is now ready for operation. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 20... -
Page 23: Air Distribution Valve With Stroke Indicator Options
Ring, Retaining (includes all other items on 031-146-000 above.) For Pumps with Alternate Mesh, Sound Dampening Muffl ers or Piped Exhaust: 031-147-000 Air Valve Assembly (includes all items on 031-146-000 minus 1-D, 1-F, &1-J) s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 21... -
Page 24: Air Distribution Valve With Stroke Indicator Servicing
Wipe spool with a soft cloth 1) and gasket (item 23) to the pump. and inspect for scratches or wear. Connect the compressed air line to the pump. The pump is now ready for operation. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 22... -
Page 25: Solenoid Shifted Air Valve Drawing
For Explosion Proof Solenoid Valve 219-009-001 Solenoid Coil, 120VAC 60 Hz 219-009-002 Solenoid Coil, 240VAC 60 HZ 219-009-003 Solenoid Coil, 12VDC 219-009-004 Solenoid Coil, 24VDC 219-009-005 Solenoid Coil, 110VAC 50 Hz 219-009-006 Solenoid Coil, 230VAC 50 Hz s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 23... -
Page 26: Solenoid Shifted Air Distribution Valve Option
Compressed air provides the pumping power, while electrical signals control pump speed (pumping rate). OPERATION The Solenoid Shifted SANDPIPER has a solenoid operated, air distribution valve in place of the standard SANDPIPER’s pilot operated, air distribution valve. Where a pilot valve is normally utilized to cycle the pump’s air distribution valve,... -
Page 27: Pilot Valve Assembly Drawing
Pilot Valve Assembly Drawing PILOT VALVE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 095-089-000 Pilot Valve Assembly 095-081-551 Body, Pilot Valve 135-033-506 Bushing 675-055-115 Ring, Retaining 770-049-175 Spacer 917-001-374 Wiper 775-033-506 Spool, Pilot s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 25... -
Page 28: Pilot Valve Servicing
Apply a light coating cuts and/or wear. Replace any wipers of grease to each o-ring and re-install as necessary. the plungers in to the bushings. Push the plungers in as far as they will go. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 26... -
Page 29: Diaphragm Service Drawing, Non-Overlay
Diaphragm Service Drawing, Diaphragm Service Drawing, Non-Overlay with Overlay s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 27... -
Page 30: Diaphragm Servicing
20 fastener loosely into a vise. Use a possible. Make sure the bumper (item 6) " wrench or socket to remove the is installed over the diaphragm rod. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 28... -
Page 31: Pumping Hazardous Liquids
(items 1-D and 1-F). The 1" NPT molded LEVEL threads in the air distribution valve body (item 1-B). SUCTION P i p i n g o r h o s e m ay n ow b e LINE installed. Illustration #3 s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 29... -
Page 32: Modular Check Valve Servicing
fl ush to the surface of the inner chamfer on the check valve seats for the pump to operate to peak effi ciency. Replace any worn or damaged parts as necessary. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 30... -
Page 33: Dual Port Option Drawing
Dual Port Option Drawing 3" ANSI STYLE FLANGE CONNECTION FOUR ø.75 HOLES ON A ø6.00 BOLT CIRCLE 3" ANSI STYLE FLANGE CONNECTION FOUR ø.75 HOLES ON A ø6.00 BOLT CIRCLE s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 31... -
Page 34: Dual Porting Options
(See arrows and optional positioning The discharge and suction elbows in the Dual Porting Drawing.) can be rotated at 90° increments (see arrows and optional positioning in the Dual Porting Drawing. s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 32... -
Page 35: Leak Detection Options Drawing
Mechanical Leak Detector Installation Kit 031-023-110 To install mechanical leak detectors, remove the bottom ¼" NPT pipe plug on the visual sight tube (item 52). Insert leak detector into the ¼" pipe tee (item 56). s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 33... -
Page 36: Pulse Output Kit Drawing
Valve Assembly or onto the air valve and senses each stroke of the main spool. Consult the factory for further information and availability. Pulse Output Kits 475-244-001 10-30 VDC 475-244-002 110/220 VAC 475-244-003 10-30VDC, 110VAC and 220 VAC s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 34... -
Page 37: Optional Muffl Er Confi Gurations, Drawing
Air Valve Body. This muffl er is equipped with a metal element. OPTION 6 530-033-000 Metal Muffl er screws directly into the Air Body. Option 0 Option 1 and 2 Option 6 s30nmdl2sm-REV0808 Model S30 Non-Metallic Page 35... -
Page 38: Ce Declaration Of Conformity
Declaration of Conformity Warren Rupp, Inc., 800 North Main Street, Mans eld, Ohio, certi es that Air-Operated Double Diaphragm Pumps Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, Containment Duty, Gas, UL, High Pressure, W, Submersible and Tranquilizers comply with the European Community Directive 98/37/EC, Safety of Machinery.