Related Manuals for Batca FUSION 4 FZ-3
Summary of Contents for Batca FUSION 4 FZ-3
- Page 1 May 2021 FZ-3 Fusion 4 Lower Body Unit Serial Number Here Date of Purchase www.batcafitness.com Fusion 4 Lower Body Station...
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Page 2: Table Of Contents
Instructions Congratulations on the purchase of your new Batca Fusion 4 Lower Body Unit. This gym will provide you with a lifetime of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality gyms and to package these gyms in such a way to avoid any damage during shipping. -
Page 3: Hardware Blister Packs
Tools Required • 9/16” Wrench/Ratchet • 3/4” Wrench • Tape Measure • 1/2” Wrench/Rachet • Snap Ring Pliers • Metric Allen Wrench Set (M10, M8, M6, • Utility Knife Hardware Blister Packs www.batcafitness.com Fusion 4 Lower Body Station... - Page 4 Hardware Blister Packs Batca Fitness Systems Fusion 4 Lower Body Station...
- Page 5 Hardware Blister Packs www.batcafitness.com Fusion 4 Lower Body Station...
- Page 6 FZ-4 Leg Press Hardware Blister Pack Batca Fitness Systems Fusion 4 Lower Body Station...
- Page 7 PLEASE READ AND FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER INSTALLATION. Step 1: Note: Please Position Hardware in the same direction as shown in the figure. This will make future steps easier to assemble All Flat Washers and Nylocks are 3/8” unless otherwise noted. Anywhere a washer is against the round side of a tube there is to be a 3/8”...
- Page 8 BHSCS 3/8”-16 x 1/2” BFM-50256 Weight Plate BFH-52340 SHCS 3/8”-16 x 3/4” BFM-50529 Rubber Donut BFH-50146 3/8” Flat Washer BFM-10299 Top Weight Plate BFH-50157 3/8” Nylock BFM-51173 Weight Stack Pin BFH-50147 3/8” Lock Washer Batca Fitness Systems Fusion 4 Lower Body Station...
- Page 9 Step 3: Make Sure All Bolts are Tightened Before Moving On Item # Part # Description BFM-10581 Leg Extension Curl Frame 1 BFM-51143 8” Anti Deflection Plate All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50144 FHSCS 3/8”-16 x 1” BFP-52396 SHCS 3/8”-16 x 5 1/2”...
- Page 10 BFM-50222 Axle BFH-50165 1” Snap Ring All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50337 Wavy Washer BFP-52420 BHSCS 3/8"-16 x 2” BFM-50245 FHSCS 5/16” x 1” BFH-50157 3/8" Nylock Batca Fitness Systems Fusion 4 Lower Body Station...
- Page 11 Step 5: Make Sure All Bolts are Tightened Before Moving On T-Shaped Item # Part # Description BFM-10742 Leg Extension Arm Assembly BFM-10587 Knee Hold Down Assembly BFM-51094 Axle BFL-50274 Knee Hold Down Adjustment Plate BFL-50211 T-Shaped Plate BFH-50165 1” Snap Ring BFH-50337 Wavy Washer BFP-51747...
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Page 12: Cable Routing
3 1/2” Pulley BFH-50267 5/16” Nylock All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51752 SHCS 3/8”-16 x 2 1/4 BFH-50250 1-1/4” Shoulder Bolt BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Fusion 4 Lower Body Station... - Page 13 Step 7: Make Sure All Bolts are Tightened Before Moving On 86 5/16” CAB-13028 Item # Part # Description BFM-10610 Lower Pulley Holder CAB-13028 Fusion Free Floater Cable All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFH-50174 4 1/2” Pulley BFP-51752 SHCS 3/8”-16 x 2 1/4”...
- Page 14 Pulley Holder Connector Plate All Flat Washers and Nylocks are 3/8” unless otherwise noted. CAB-13026 Fusion Cable Tie Out BFP-51756 SHCS 3/8”-16 x 5 1/4” BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Fusion 4 Lower Body Station...
- Page 15 Step 9: Make Sure All Bolts are Tightened Before Moving On If you have adjusted the cable system and it appears your cable may be too short or the Free Floating Pulleys directly behind the back pad of the leg extension/leg curl station are not at the same level (one appears much lower than the other), please double check the...
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Page 16: Upholstery
BHSCS 3/8”-16 x 3/4” BFH-50204 Curved Washer All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-52524 SHCS 3/8”-16 x 6 1/4” BFH-50146 3/8” Flat Washer BFH-50157 3/8” Nylock BFH-50147 3/8” Lock Washer Batca Fitness Systems Fusion 4 Lower Body Station... - Page 17 Step 11: Make Sure All Bolts are Tightened Before Moving On Item # Part # Description BFM-10768 Right Handle BFM-10767 Left Handle BFM-10580 Back Chrome Adjusment BFP-52130 Large Bottom Pad BFP-52137 Head Pad BFP-52136 Back Pad With Lumbar BFP-51653 SHCS 3/8"-16 X 1 1/4” BFP-51747 SHCS 3/8”-16 x 3”...
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Page 18: Fz-4 Leg Press Option
BFP-51844 1” Shaft All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51846 3/4” Shaft BFH-50146 3/8" Flat Washer (Black) BFH-50157 3/8"-16 Nylock (Black) BFP-51756 SHCS 3/8"-16 X 5 1/4" P5 Batca Fitness Systems Fusion 4 Lower Body Station... - Page 19 Step 13: Make Sure All Bolts are Tightened Before Moving On Item # Part # Description BFM-11036 Leg Press Foot Plate BFM-11040 Right Handle BFM-11041 Left Handle BFM-10106 Back Adjustment Tube BFP-51696 Small Aluminum End Cap All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51700 BHSCS 3/8”...
- Page 20 Large Bottom Pad All Flat Washers and Nylocks are 3/8” unless otherwise noted. BFP-51653 SHCS 3/8” x 1 1/4” BFP-51750 SHCS 3/8” x 2 3/4” BFH-50147 3/8” Lock Washer BFH-50146 3/8" Flat Washer (Black) Batca Fitness Systems Fusion 4 Lower Body Station...
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Page 21: Cable Arms Cable Routing
Step 15: Make Sure All Bolts are Tightened Before Moving On 90 3/8” Item # Part # Description CAB-13023 Free Floater to Leg Press BFH-50173 3 1/2” Pulley BFH-50605 3/8” Pulley Spacer BFP-52397 SHCS 3/8” x 1 3/4” BFP-51759 SHCS 3/8” x 2” BFP-52394 SHCS 3/8”... - Page 22 Make Sure All Bolts are Tightened Before Moving On All Flat Washers and Nylocks are 3/8” unless otherwise noted. Item # Part # Description BFP-51756 SHCS 3/8” x 5 1/4” BFH-50146 3/8 Flat Washer BFH-50157 3/8” Nylock Batca Fitness Systems Fusion 4 Lower Body Station...
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Page 23: Instructions 2 Cable Comparison
Cable Comparison Chart 22 5/8” 71 5/8” 86 5/16” 90 3/8” 91 1/4” ITEM NO. PART NUMBER DESCRIPTION CAB-13022 Weight Stack to Cable Tie Out CAB-13028 Fusion Free Floater Cable CAB-13026 Fusion Tie Out Cable CAB-13029 Fusion Leg Extension Cable CAB-13023 Fusion Leg Press Cable Note: Cables CAB-13022, CAB-13023, and CAB-13029 have removable Cable Strap (BFH–... - Page 24 Note: All cables with threaded adjustable ends must have at least 1/2” of the threads threaded into its counterpart. It is • very important that the 1/2” Jam Nut be wrench tightened to the counterpart to ensure that the threaded adjustable end of the cable does not back out of its counterpart. Batca Fitness Systems Fusion 4 Lower Body Station...
- Page 25 Note: All levelers should have at least 1/2” of the threads threaded in to its counterpart. It is very important that the 3/8” Jam Nut be wrench tightened to the counterpart to ensure that the leveler does not back out of the counterpart. www.batcafitness.com Fusion 4 Lower Body Station...
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Page 26: Main Frame Assembly 7-11 Final Assembly And Troubleshooting
Clean guide rods with a lint-free cloth and apply a thin layer of silicone lubricant (Part # BFH-50262) • to each guide rod. This will ensure a glass smooth performance from your weight stack. Batca Fitness Systems Fusion 4 Lower Body Station... - Page 27 Preventive Maintenance Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative maintenance schedule below should be followed.
- Page 28 Batca Fitness Systems are also not covered by this warranty. Only genuine Batca parts should be used for replacement, repair, and maintenance for this warranty to apply.
- Page 29 Layout Diagram without Leg Press The Fusion without Leg Press has a layout dimension of 3’-11” (width) x 6’ x 7” (length) x 6’-3” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. www.batcafitness.com Fusion 4 Lower Body Station...
- Page 30 The Fusion with Leg Press has a layout dimension of 5’-5” (width) x 6’-7” (length) x 6’-3” (height). There should be a minimum of 18”, preferably 24”, of working space around the entire unit. Batca Fitness Systems Fusion 4 Lower Body Station...