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Related Manuals for Kemppi WeldForce KWF 200
Summary of Contents for Kemppi WeldForce KWF 200
- Page 1 1931550E 0612 WEldForcE KWF 200, 300, 200S, 300S...
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Page 2: Table Of Contents
6. SERVICE, OPERATION dISTuRBANCES ..............24 7. dISPOSAL OF ThE mAChINE ................... 24 8. ORdERINg NumBERS ....................25 9. TEChNICAL dATA ...................... 27 10. TERmS OF guARANTEE ..................28 – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy... -
Page 3: Preface
1. PREFACE 1.1. INTROduCTION Congratulations on having purchased this product. Properly installed Kemppi products should prove to be productive machines requiring maintenance at only regular intervals. This manual is arranged to give you a good understanding of the equipment and its safe operation. It also contains maintenance information and technical specifications. -
Page 4: Operation Control And Connectors
Connection of welding gun EURO Assembly space for push/pull gun control connector (accessory) Shielding gas connection Connection for control cable Welding current cable connector Lead-in and clamping of cooling liquid hoses – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy... - Page 5 MIG functions remote control unit selection 1-MIG selection check/ Selection of welding process Memory channels 1-MIG welding arc MIG,1-MIG, MMA Storage of MIG parameters selection activation © Kemppi oy WeldForce KWF 500, 300, 00S, 300S / 061 – 5...
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Page 6: Connection Of System
1.2.2. Connection of system 6 – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy... -
Page 7: Parts Of Wire Feed Mechanism
1.2.3. Parts of wire feed mechanism WeldForce KWF 200, KWF 300 ���������������������������� ���������������� �������� ������� �������� ������� �������� ������� �������� ������� �������������� ����� ������ ������� ������ �� �������� ������� ������� �� �������� ������� �������� ������� ���������� �� �������������� ������ �������... -
Page 8: Operation Safety
Welding fumes Take care that there is sufficient ventilation during welding. Take special safety precautions when welding metals, which contain lead, cadmium, zinc, mercury or beryllium. – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy... -
Page 9: Installation
Connect the cables in accordance with the equipment notes provided. The polarity of the welding wire (+ or -) can be changed by replacing the KWF welding current cable and return current cable with the Kemppi WeldForce power source welding cable connector. 5. Max. wire feed speed When the unit is delivered the max. -
Page 10: Accessories Corresponding To Wire Diameter
PMT and WS gun or overloading of the wire feed motor. The backup function is as follows (see also the error code information, page 23): 1. The Kemppi PMT and WS gun thermal protection goes into action. When this occurs, the unit interrupts welding and the message ’Err 8’ appears on the panel (ls) display. -
Page 11: Mounting And Locking Of Wire Reel
Automatic feed may sometimes fail with thin wires (Fe, Fc, Ss: 0,6...0,8 mm, Al: 0,8...1,0 mm). In that case you might have to open feed rolls and feed wire manually through feed rolls. © Kemppi oy WeldForce KWF 500, 300, 00S, 300S / 061 – 11... -
Page 12: Adjustment Of Pressure
Make sure that the welding gun in your use is designed for max. welding current needed by you! Never use a damaged welding gun! 1 – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy... -
Page 13: Shield Gas
The flow rate is set according to the welding power used in the job. A suitable flow rate is normally 8 – 10 l/min. If the gas flow is not suitable, the welded joint will be sporous. Contact your local Kemppi-dealer for choosing gas and equipment. 2.10.1. Installing gas bottle Always fasten gas bottle properly in vertical position in a special holder on the wall or on a carriage. -
Page 14: Main Switch I/O
2.11. mAIN SWITCh I/O When you turn the main switch of the Kemppi WeldForce power source into I-position, the pilot lamp closest to this switch will light up, indicating the power source is ready for welding. The equipment is returned to the position which it last carried out before the main switch was turned to zero position. - Page 15 When a remote control unit is connected to the device, LED (10) lights up and the wire feed speed and welding voltage setting operations are performed via remote control. In this case, potentiometers 2 and 3 of the panel are disconnected. © Kemppi oy WeldForce KWF 500, 300, 00S, 300S / 061 – 15...
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Page 16: Kwf 200 And Kwf 300 Operations
The unit is now ready for welding and will automatically return to previous position. The unit starts up also by pressing three times shortly the start switch of the gun. 16 – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy... - Page 17 In this case, the welding equipment will assume that a liquid-cooled MIG gun has been connected. When liquid cooling has been selected, the liquid cooling unit will start up in connection with the next equipment start-up. © Kemppi oy WeldForce KWF 500, 300, 00S, 300S / 061 – 1...
- Page 18 Parameters are selected for adjustment either with button 15 or via potentiometer No. 2. The value of the parameter is set via potentiometer No. 3. The value is immediately recorded in the memory. 1 – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy...
- Page 19 (The table is also included on a sticker on the wire feed unit.) © Kemppi oy WeldForce KWF 500, 300, 00S, 300S / 061 – 1...
- Page 20 Consult the above-mentioned table for the wire type and gas that correspond with the programme number. Set the desired welding power via potentiometer 2 and the arc length via potentiometer 3. 0 – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy...
- Page 21 The value of the parameter is immediately recorded in the memory. Exit SETUP mode by holding down the new SETUP button or by briefly pressing the ON/OFF button. © Kemppi oy WeldForce KWF 500, 300, 00S, 300S / 061 – 1...
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Page 22: Operations Of Remote Control Units In Kwf Wire Feed Unit
... max. according to wire min..max. (see page 18, part 10) setting for power: note! 10 a...max. power of power source rmt10 no oPeration – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy... -
Page 23: Weldforce Error Codes
The cause of the error must be eliminated before the next start-up. Error codes Err 5-14 disappears on the next start-up if the source of the error has been removed. © Kemppi oy WeldForce KWF 500, 300, 00S, 300S / 061 – 3... -
Page 24: Service, Operation Disturbances
Clean dust and dirt from the equipment. When using compressed air, always protect your eyes with proper eye protection. In case of problems contact your KEMPPI dealer. 7. dISPOSAL OF ThE mAChINE Do not dispose of electrical equipment together with normal waste! -
Page 25: Ordering Numbers
4,5 m 6255014 MMT 32 6253213MMT MMT 32 4,5 m 6253214MMT MMT 35 6253513MMT MMT 35 4,5 m 6253514MMT MMT 42 6254213MMT MMT 42 4,5 m 6254214MMT © Kemppi oy WeldForce KWF 500, 300, 00S, 300S / 061 – 5... - Page 26 MMT 52W 4,5 m 6255204MMT Interconnecting cables KWF 70-1,8-GH 6260401 KWF 70-1,8-WH 6260403 KWF 70-5-GH 6260405 KWF 70-5-WH 6260407 PROMIG 2/3 70-10-GH 6260326 PROMIG 2/3 70-10-WH 6260334 6 – WeldForce KWF 00, 300, 00S, 300S / 061 © Kemppi oy...
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Page 27: Technical Data
310 mm 445 mm Weight 9.4 kg 13.6 kg The products meet conformity requirements for CE marking. ¹) Changes of speed are carried out by changing gear wheel © Kemppi oy WeldForce KWF 500, 300, 00S, 300S / 061 – ... -
Page 28: Terms Of Guarantee
Guarantee repairs must be carried out only by an Authorised Kemppi Service Agent. Packing, freight and insurance costs to be paid by orderer. The guarantee is effected on the date of purchase. Verbal promises which do not comply with the terms of guarantee are not binding on guarantor. - Page 29 Telefax (08) 590 823 94 e-mail: sales.se@kemppi.com Tel (06033) 88 020 Telefax (06033) 72 528 KEMPPI NORGE A/S e-mail:sales.de@kemppi.com Postboks 2151, Postterminalen KEMPPI SP. z o.o. N – 3103 TØNSBERG Ul. Piłsudskiego 2 NORGE 05-091 ZA¸BKI Tel 33 34 60 00 Poland...