Kemppi WELDFORCE KPS 3500 Operation Instructions Manual

Kemppi WELDFORCE KPS 3500 Operation Instructions Manual

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Operation instructions • english
Gebrauchsanweisung • deutsch
Gebruiksaanwijzing • nederlands
Manuel d'utilisation • français
WELDFORCE
KPS 3500
1931350US
0520

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Summary of Contents for Kemppi WELDFORCE KPS 3500

  • Page 1 1931350US Operation instructions • english 0520 Gebrauchsanweisung • deutsch Gebruiksaanwijzing • nederlands Manuel d’utilisation • français WELDFORCE KPS 3500...
  • Page 2: Table Of Contents

    6.3. UNDER- AND OVERVOLTAGES IN THE MAINS SUPPLY ........10 6.4. LOSS OF A PHASE IN THE MAINS SUPPLY ............10 7. ORDERING NUMBERS ....................11 8. TECHNICAL DATA ...................... 12 © KEMPPI OY 2 – KEMPPI WELDFORCE KPS3500 / 0520...
  • Page 3: Preface

    1. PREFACE 1.1. INTRODUCTION Congratulations on having purchased this product. Properly installed Kemppi products should prove to be productive machines requiring maintenance at only regular intervals. This manual is arranged to give you a good understanding of the equipment and its safe operation. It also contains maintenance information and technical specifications.
  • Page 4: Accessories

    1 … 5. You can use control device also for control of MMA current. 1.3.2. Cables (16,4 ft) (32,8 ft) Extension cable for remote control Earth cable MMA welding cable Remote control devices © KEMPPI OY 4 – KEMPPI WELDFORCE KPS3500 / 0520...
  • Page 5: Operation Safety

    Avoid the possibility of the cutting current passing through lifting chains, crane cables or other electrical paths. Do not press the MIG-gun switch, if the gun is not directed towards a work piece. © KEMPPI OY KEMPPI WELDFORCE KPS3500 / 0520 – 5...
  • Page 6 This equipment’s electromagnetic compatibility (EMC) is designed for use in an industrial environment. Class A equipment is not intended for use in residential location where the electrical power is provided by the public low-voltage supply system. © KEMPPI OY 6 – KEMPPI WELDFORCE KPS3500 / 0520...
  • Page 7: Installation

    2.2. CONNECTION TO THE MAINS SUPPLY Kemppi WeldForce power sources are delivered equipped with 5 m (16.4 ft) mains cable without plug. If local electricity regulations of operating country are stating otherwise, the mains cable should be replaced in conformity with the local regulations.
  • Page 8: Welding And Earth Cables

    *) In cables of S type there is a protective grounding conductor coloured green-yellow. 2.3. WELDING AND EARTH CABLES Recommended copper cables with cross-sectional area is 50...70 mm² (1/0...2/0 AWG) in Kemppi WeldForce KPS 3500. In enclosed table are shown typical load capacities of rubber insulated copper cables, when ambient temperature is 25 ºC (77 ºF) and lead temperature is 85ºC (185 ºF).
  • Page 9: Operation Of Cooling Fan

    – On no-load fan is started in intervals of approx. half an hour for minute’s time. 4. MANUAL METAL ARC WELDING The Kemppi WeldForce power source can be used in electrode welding by connecting a Kemppi WeldForce KWF200S wire feeder to it. The power source can be made suitable for electrode...
  • Page 10: Operation Disturbances

    6. OPERATION DISTURBANCES In case of problems contact the Kemppi works in Lahti, Finland, or your local Kemppi dealer. Check the maintenance objects before the machine is sent to the Service Workshop. 6.1. OPERATION OF THE OVERLOAD PROTECTION Yellow pilot lamp H12 of thermal protection is lit when thermostat has operated due to overheating of machine.
  • Page 11: Ordering Numbers

    7. ORDERING NUMBERS Kemppi WeldForce KPS 3500, 480 V 6131351 Return current cable 5 m, 50 mm² 6184511 (16.4 ft, 1/0 AWG) Return current cable 5 m, 70 mm² 6184711 (16.4 ft, 2/0 AWG) Cable for MMA welding 5 m, 50 mm²...
  • Page 12: Technical Data

    230 mm (0.75 ft) height 520 mm (1.70 ft) Weight 37 kg (81.6 lb) Voltage supply for 50 V DC auxiliary devices X 14, X 15 fuse 6.3 A delayed © KEMPPI OY 12 – KEMPPI WELDFORCE KPS3500 / 0520...
  • Page 13 Tel (06033) 88 020 KEMPPI NORGE A/S Telefax (06033) 72 528 Postboks 2151, Postterminalen e-mail:sales.de@kemppi.com N – 3103 TØNSBERG KEMPPI SP. z o.o. NORGE Ul. Piłsudskiego 2 Tel 33 34 60 00 05-091 ZA¸BKI Telefax 33 34 60 10 Poland e-mail: sales.no@kemppi.com...

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