Checking The Starter Clutch - Yamaha 5KM2-AE1 Service Manual

RECOIL STARTER AND AC MAGNETO

CHECKING THE STARTER CLUTCH

1.Check:
Starter one-way clutch 1
G
Cracks/damage → Replace.
Bolts 2 (starter clutch)
G
Loose → Replace with a new one, and clinch
the end of the bolt.
NOTE:
The arrow mark on the starter clutch must face
inward, away from the CDI rotor.
Bolts (starter clutch):
30 Nm (3.0 m • kg, 22 ft • lb)
LOCTITE
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Inspection steps:
G
Install the starter wheel gear to the starter
clutch, and hold the starter clutch.
G
When turning the starter wheel gear counter
clockwise È, the starter clutch and the wheel
gear should be engaged.
If not, the starter clutch is faulty. Replace it.
G
When turning the starter wheel gear clock-
wise É, the starter wheel gear should turn
freely.
If not, the starter clutch is faulty. Replace it.
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2.Check:
Gear teeth (starter idle) 1
G
Gear teeth (starter wheel) 2
G
Burrs/clips/roughness/wear → Replace.
3.Check:
Starter wheel gear
G
(contacting surface)
Damage/pitting/wear → Replace.
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ENG
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