Checking The Starter Pulley; Checking The Recoil Starter; Assembleing The Recoil Starter - Yamaha 5KM2-AE1 Service Manual

RECOIL STARTER AND AC MAGNETO

CHECKING THE STARTER PULLEY

1.Check:
Starter pulley
G
Cracks/pitting → Deburr or replace.

CHECKING THE RECOIL STARTER

1.Check:
Rope 1
G
Sheave drum 2
G
Drive pawl 3
G
Wear/damage → Replace.
Coil spring 4
G
Pawl spring 5
G
Spring 6
G
Fatigue → Replace.

ASSEMBLEING THE RECOIL STARTER

1.Install:
Sheave drum 1
G
Rope 2
G
Pawl spring 3
G
Drive pawl 4
G
NOTE:
Wind the rope 4-1/2 turns clockwise around
the sheave drum. Then insert the rope into the
drum slit a.
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ENG