Oliver 4065 Owner's Manual
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Oliver 4065 Owner's Manual

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Table Saw
Model 4065
Owner's Manual
For Models Manufactured Since 06/2023
Oliver Machinery
1-800-559-5065
921 Thomas Ave SW,
Renton, WA 98057
info@olivermachinery.net
WWW.OLIVERMACHINERY.NET
175370
Stock Number: 4065.002
4065.003
Manual Version: 1.0.0

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  • Page 1 Table Saw Model 4065 Owner’s Manual For Models Manufactured Since 06/2023 175370 Oliver Machinery 1-800-559-5065 921 Thomas Ave SW, Renton, WA 98057 Stock Number: 4065.002 info@olivermachinery.net 4065.003 WWW.OLIVERMACHINERY.NET Manual Version: 1.0.0...
  • Page 3 USAGE OF SAFETY AND PROTECTION DEVICES. OLIVER MACHINERY DISCLAIMS ANY LIABILITY FOR MACHINES THAT HAVE BEEN ALTERED OR ABUSED. OLIVER MACHINERY RESERVES THE RIGHT TO EFFECT AT ANY TIME, WITHOUT PRIOR NOTICE, THOSE ALTERATIONS TO PARTS, FITTINGS, AND ACCESSORY EQUIPMENT THAT THEY MAY DEEM NECESSARY FOR ANY REASON WHATSOEVER.

  • Page 4: Table Of Contents

    Troubleshooting ........... 61 Assembly ............. 27 Wiring Diagrams .......... 65 Rails and Extension Table Installation ..27 For Stock # 4065.002 (230V/460V, 3Ph) ..65 Fence Setup ..........30 For Stock # 4065.003 (230V/460V, 3Ph) ..66 Dust Collection ..........32 Parts List ............

  • Page 5: Introduction

    Introduction Thank you for choosing Oliver! This manual contains important information on safely setting up, operating, and maintaining this machine. Please take the time to read through this manual and make sure you understand all instructions. While this manual may provide tips on optimizing the result of your workpiece, the manual is not intended as a substitute for formal woodworking training.

  • Page 6: Specifications

    Specifications Quick View Model 4065 Table Saw Stock Number 4065.002 4065.003 Rip Capacity 52” Blade Diameter 14” 16” Motor TEFC 7.5HP TEFC 10HP Power Requirement 230/460V, 3Ph, 60Hz Dimensions 82“(L) x 48”(D) x 44”(H) Fully Assembled Weight 814 lbs. Warranty...
  • Page 7 Required Blade Kerf Thickness > 9/64” Arbor Speed 3800 RPM Max. Allowable Arbor Runout 0.001” Fence Fence Dimensions 43-1/4”(L) x 4-5/8”(W) x 2-1/2”(H) Fence Type Camlock T-Shape Fence Fence Face Material HDPE Fence Body Material Steel 7 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 8 19.5A @ 230V 27.5A @ 230V 9.5A @ 460V 13.5A @ 460V Efficiency 82.2% 82.6% Power Factor 89.8% 85.3% Speed 3450 RPM Power Transfer Mechanism Poly V-Belt Bearing type Permanently Sealed Ball Bearing 8 | Page Oliver Machinery 4065 Table Saw...
  • Page 9 Minimum CFM Required 500 CFM Sound Rating 94 dB at 2’ with the blade lowered below the table. Others Serial Number Location On the back of the cabinet. Certification CSA 175370 Country of Origin Taiwan 9 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 10: Identification

    Identification 10 | Page Oliver Machinery 4065 Table Saw...
  • Page 11 11 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 12: Safety

    Safety Oliver Machinery has made every attempt to provide a safe, reliable, easy-to-use piece of machinery. Safety, however, is ultimately depending on the individual machine operator. Please familiarize yourself with the following safety labels used throughout this manual. This indicates an imminently hazardous situation which, if not avoided, WILL cause DANGER death or serious injury.
  • Page 13 7. NEVER STAND ON THE MACHINE. This prevents injuries from tipping-related accidents and accidental contact with cutters. 8. REPLACEMENT PARTS: Use only genuine Oliver Machinery replacement parts and accessories recommended for this machine. Generic parts made by other manufacturers may create a safety hazard and WILL void the factory warranty and other guarantees.

  • Page 14: Electricals

    Please ensure the electrical circuit for this machine meets the minimum circuit size requirement. The minimum circuit size requirement applies to a dedicated circuit that provides power to one 4065 Table Saw. If more machines are sharing the same circuit, consult a licensed electrician to ensure the designated circuit is properly sized for safe operation.

  • Page 15: Electrical Wiring

    Minimum cord size (AWG) required based on amperage draw and length of the cord: Amps Power Cord Length 25 feet 50 feet 75 feet 100 feet 8 to 12 12 to 15 15 to 20 21 to 30 *NR: Not Recommended 15 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 16: 460V Conversion

    230V/460V Conversion The three-phase 4065 Table Saw variants are prewired to 230V in the factory and can be converted for 460V power sources. A licensed electrician must complete the rewiring work, or the warranty is void. WARNING: This table saw’s thermal relay must be replaced with the 230V/460V conversion. Before conducting the voltage conversion work, contact Oliver Machinery to purchase the required parts and reconfirm the voltage conversion instructions.

  • Page 17: Setup

    Air resistance and leakage in a dust collection system will impact its effectiveness. Use a dust collection system that is rated above 500 CFM at the dust port. Doing CAUTION so improves air quality in the workplace and prevents the machine from jamming. 17 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 18: Receiving

    On the day of delivery, please be sure help is available to move the machine to its final location. The total weight of the 4065 Table Saw shipment is 1092 lbs, and the fully assembled saw weighs 814 lbs. Safe moving techniques and proper lifting WARNING equipment are required, or serious personal injury may occur.

  • Page 19: Unboxing & Inventory

    6mm Hex Key 5mm Hex Key Phillips Head Screwdriver 14/17mm Combo Wrench 11/13mm Combo Wrench Push Stick 8/10mm Combo Wrench Crate #2 The fence crate contains the fence and the Arbor Wrench (x2) handle: 19 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 20 To have the machine up and M10 Nuts running as soon as possible, you can also find these parts at your local hardware store. M8 Nuts M8 Flat Washers 20 | Page Oliver Machinery 4065 Table Saw...

  • Page 21: Lifting Table Saw Main Unit From Pallet

    Do not use rust preventives that contain silicone, which is known to interfere with certain finishes and glues. Excess oil on the saw blade and the fence tube should be removed as well. 21 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 22: Leveling Main Unit

    The inspection involves moving the saw source before inspection! Failure to do so blade. Wear thick leather gloves to prevent can result in serious injuries. injuries from accidental blade contact. Remove the gloves before operating the saw. 22 | Page Oliver Machinery 4065 Table Saw...
  • Page 23 8. Lower the blade to the lowest position, then reinstall the table insert. Raise the blade to maximum height again. The table insert must not contact the blade at any blade height and any blade tilt angle. 23 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 24 0.008” (1/128”), refer to “Blade to Miter Slot Alignment” on page 48 and make adjustments. If a dial indicator is not available, a combination square can be used as an alternative. 24 | Page Oliver Machinery 4065 Table Saw...
  • Page 25 4. Reinstall the blade guard and lower the blade completely before conducting the motor and switch test. 25 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 26: Electrical Connection And Tests

    10. Rotate the key to the “ON” position again and press the START button, and the saw will start. 11. Press “STOP” to turn off the saw, then disconnect the saw from power for assembly. 26 | Page Oliver Machinery 4065 Table Saw...

  • Page 27: Assembly

    9. Adjust the other end of the rear rail to ensure it runs parallel with the table, then tighten all fasteners. 27 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 28 Make sure the frame sits in between table runs flush and coplanar with the cast the table and the flat washer. iron table, then tighten all fasteners to secure the extension table. 28 | Page Oliver Machinery 4065 Table Saw...
  • Page 29 21. Mount the shelf brackets (#3) using the remaining M8 Philips screws (#8), spring washers (#20), flat washers (#12), and nuts (#19). 29 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 30: Fence Setup

    Use a feeler gauge or a piece of cardboard to make sure there is a gap of approximately 1/16” between the fence face and the table. Refer to “Fence Height Adjustment” on page 50 if adjustment is needed. 30 | Page Oliver Machinery 4065 Table Saw...
  • Page 31 0”. If so, the fence is set up. Otherwise, see “Fence Scale Adjustment” on page 51 for adjustments. 10. Repeat the same test to check the scale for ripping left of the blade. 31 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 32: Dust Collection

    Lastly, try to push the saw and make sure it stays stationary. The saw must not move during operation. 32 | Page Oliver Machinery 4065 Table Saw...

  • Page 33: Accessories

    Touchup Paint Keeping all painted surfaces in good condition not only makes your machine look nice but also keeps rust away. Oliver Machinery has pre-mixed spray paint available in Oliver-Blue for purchase. Accessories are available on our website: OLIVERMACHINERY.NET To order by phone, please call us at 1-800-559-5065.

  • Page 34: Operation

    Replace the saw blade when it is damaged, dropped, or dull. Forcing a dull blade to work invites accidents and impacts finish quality. 34 | Page Oliver Machinery 4065 Table Saw...
  • Page 35 Some zero-clearance table inserts only work at a specific bevel angle and may catch the blade at a different angle. 35 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 36 Sound Level Dba Slow cutting with a miter gauge, as this allows a Day, Hours Response workpiece to bind with the blade and increases the risk of kickback. 1½ ½ ¼ or less 36 | Page Oliver Machinery 4065 Table Saw...
  • Page 37 19. PROPER USE: Do not use this machine for anything other than its intended use. If used for other purposes, Oliver Machinery disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use.

  • Page 38: Safety Guidelines For Using The Table Saw

    To avoid kickback accidents, a deep non- NEVER perform freehand cuts. • through cut can be done in multiple light NEVER feed a workpiece sideways. • passes. 38 | Page Oliver Machinery 4065 Table Saw...

  • Page 39: Changing Saw Blade

    Over-tightening the nut will make it difficult to remove in the future, and it can also damage the saw. 10. Reinstall the table insert and blade guard after changing the saw blade. 39 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 40: Swapping Riving Knife / Blade Guard

    5. When installing a different anti-kickback device, make sure the pins on the mounting bracket fit through the holes of the device installed. Tighten the mounting bolt to secure the device. 6. Reinstall the table insert. 40 | Page Oliver Machinery 4065 Table Saw...

  • Page 41: Making A Rip Cut

    5. When making a narrow cut or cutting smaller workpieces, using additional support such as featherboards help stabilize workpiece and prevent kickbacks. 41 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 42 In this case, blade comes to a complete stop, then use a push stick to finish the cut. remove the workpiece. 42 | Page Oliver Machinery 4065 Table Saw...

  • Page 43: Making A Cross Cut

    7. Remove pencils, measuring tape, and other items from the table before starting the saw. 8. Turn on the dust collection device and start the saw. 43 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 44 Always keep hands at least 6” away from the blade when using a cross-cut sled. The sled should be built to keep hands away from the blade. 44 | Page Oliver Machinery 4065 Table Saw...

  • Page 45: Making A Miter Cut

    If kickback occurs, the hands may get pulled toward the blade. This can result in amputation and serious injuries. 45 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 46: Cutting With Dado Set

    WARNING The risk of kickback increases when the depth of cut increases. Ensure the workpiece is well supported when making a dado cut. Kickback accidents can result in serious injuries and death. 46 | Page Oliver Machinery 4065 Table Saw...

  • Page 47: After Using The Table Saw

    CLEAN UP before departure. LOCK the power switch by turning the power switch to “OFF” position and removing the key. Doing so prevents the saw from getting started by an untrained person. 47 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 48: Calibrations And Adjustments

    Set the dial indicator to zero. the alignment. IMPORTANT If the table has to be shifted significantly to align the miter slot, the zero clearance table insert will need to be re-slotted or replaced. 48 | Page Oliver Machinery 4065 Table Saw...

  • Page 49: Fence Lock Tightness Adjustment

    Lock the fence and then set the kickback and burning of the cut edge. This is dial indicator to zero. acceptable as long as the offset is less than 1/64”. Doing so may impact cut quality. 49 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 50: Fence Squareness Adjustment

    Replace the glide pad when it is worn or damaged. 3. After the adjustment, check the height and levelness of the fence. Make sure the fence is elevated approximately 1/16” above the table. 50 | Page Oliver Machinery 4065 Table Saw...

  • Page 51: Fence Scale Adjustment

    3. Loosen the screw that holds the indicator in the indicator, and then retighten the screws. place. 4. Adjust the indicator and tighten the mounting screw. 51 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 52: Blade Tilt Angle Pointer Adjustment

    Long press the “Set 0” button to the blade is perpendicular to the table, then zero the reading. lock the stop bolt with the jam nut. 52 | Page Oliver Machinery 4065 Table Saw...
  • Page 53 (#84 in the parts diagram), then loosen the jam nut. Adjust the stop bolt until it stops the trunnion when the blade tilt angle is 45°, then lock the stop bolt with the jam nut. 53 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 54: Spreader/Riving Knife Mounting Bracket Alignment Adjustment

    “alignment zone”. 6. Loosen up the two hex cap screws on the bracket. 10. Reinstall the table insert and remove gloves before cutting with the table saw. 54 | Page Oliver Machinery 4065 Table Saw...

  • Page 55: Maintenance

    4. The dust shroud captures most of the dust produced. If dust accumulates inside the dust shroud, remove the dust accumulation with a vacuum. 5. Lock the dust shroud door and the dust shroud access door before starting the saw. 55 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 56: Trunnion Components Cleaning And Lubrication

    4. Use a vacuum to remove as much dust inside the cabinet as possible. 5. Remove gum-up grease on the front and rear trunnion slides: 56 | Page Oliver Machinery 4065 Table Saw...

  • Page 57: Belt Tension Adjustment

    4. If the belt is cracking or showing any sign of damage, follow the instructions in “Belt Replacement” in the next section instead. 57 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 58: Belt Replacement

    7. Reinstall the motor access panel to complete the highest position. Retighten the nuts. the process. Do not over tighten the belt, as it can accelerate wear and tear of the belt and IMPORTANT the bearings. 58 | Page Oliver Machinery 4065 Table Saw...
  • Page 59 10. Turn off the saw. Lower the blade 4. Put on protective gear. completely and remove the supporting board and clamps. 5. Connect the saw to a power source. 59 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 60 45°, then repeat steps 7-10 with a new board supporting the table insert. WARNING Only the regular zero clearance table insert (Part# 4065.A003) can be slotted multiple times at different blade tilt angles. The dado insert can only be slotted...

  • Page 61: Troubleshooting

    Motor is not wired Use the wiring diagram to properly wire up the properly for the motor. operating voltage. Motor/capacitor issue. Contact customer service for further assistance. 61 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 62 Loose belt. If the belt only squeaks for a fraction of a momently when the second when the motor starts, it is normal. motor starts. If the belt keeps squeaking, tighten the belt. 62 | Page Oliver Machinery 4065 Table Saw...
  • Page 63 Incorrect reading on the The digital readout was Re-zero the digital readout for blade height digital readout. not zeroed. while the blade dips right below the table. Re-zero the blade tilt reading with a machinist’s square. 63 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 64 Replace the dull/dirty blade with a clean, sharp when making cross blade. cuts. Saw blade has too few Use a cross-cut saw blade and/or reduce feed teeth, or the feed rate is rate. too high. 64 | Page Oliver Machinery 4065 Table Saw...

  • Page 65: Wiring Diagrams

    Wiring Diagrams For Stock # 4065.002 (230V/460V, 3Ph) Deenergize the electrical circuit before touching any enclosed, electrified parts. DANGER Touching an electrified part WILL result in serious personal injury or death. Faulty electrical work can cause electrocution and is a fire hazard.

  • Page 66: For Stock # 4065.003 (230V/460V, 3Ph)

    For Stock # 4065.003 (230V/460V, 3Ph) Deenergize the electrical circuit before touching any enclosed, electrified parts. DANGER Touching an electrified part WILL result in serious personal injury or death. Faulty electrical work can cause electrocution and is a fire hazard.

  • Page 67: Parts List

    Parts List Table and Blade Guard 67 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 68: Cabinet

    Cabinet 68 | Page Oliver Machinery 4065 Table Saw...

  • Page 69: Motor And Blade Lift Assembly

    Motor and Blade Lift Assembly 69 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 70: Trunnion Assembly

    Trunnion Assembly 70 | Page Oliver Machinery 4065 Table Saw...

  • Page 71: Rails

    Rails 71 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 72: Extension Table

    Extension Table 72 | Page Oliver Machinery 4065 Table Saw...

  • Page 73: Rip Fence Assembly

    Rip Fence Assembly 73 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 74: Miter Gauge

    Miter Gauge 74 | Page Oliver Machinery 4065 Table Saw...
  • Page 75 381390-904 924860-000 Table Insert Assembly 924861-000 Dado Insert Assembly 924863-000 14" Blade Guard Assembly 924864-000 16" Blade Guard Assembly 924862-000 Fence Assembly 174444-008 Fence 6.10 250624-615 End Cap 6.11 250471-621 6.12 230282-615 Knob 75 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 76 Flat Head Hex. Screw M8*1.25P*25 7.10 TN011505 52" Front Rail Assembly 7.11 TN011506 52" Rail Guide Support Bracket Assembly 7.12 TN011507 52" Rear Rail Assembly 7.13 572202-000 Scale (Left) 16" 7.14 572537-000 Scale (Right) 52" 76 | Page Oliver Machinery 4065 Table Saw...
  • Page 77 Hex. Nut 3/8"-16NC(14.2B*8.33H) 230081-000 Foot 230086-901 Self-Tapping Screw 051452-000 251243-615 Knob 011001-103 Spring Pin 3*10 006701-100 Waved Washer WW-6 006001-137 Flat Washer 5.3*16*1.5t 008302-100 Lock Nut M5*0.8P(8B*6H) 008007-200 Hex. Nut M10*1.5P*8H 006307-100 Spring Washer 10.2*18.5 77 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 78 Spring Pin 5*10 001902-112 Set Lock Screw M6*1.0P*16 006303-100 Spring Washer 6.5*10.5 000103-110 Cap Screw M6*1.0P*35 381440-902 Washer 280282-901 Spring Contact Oliver Hex. Screw M16*2.0P*35 030208-002 Bearing 6204-2NSE 010010-000 Retaining Ring STW-20 78 | Page Oliver Machinery 4065 Table Saw...
  • Page 79 130237-903 Bearing Housing 001901-101 Set Lock Screw M5*0.8P*5 380767-000 Bevel Gear 160076-000 Bushing 000003-107 Hex. Screw M8*1.25P*35 008006-100 Hex. Nut M8*1.25P*6.5H 051453-000 Gear Block 000302-101 Phillips Head Screw M4*0.7P*6 021107-100 Wire Buckle ACC-1.5-B 79 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 80 172110-000 Sensor Plate 130031-000 Lock Collar 001903-104 Set Lock Screw M8*1.25P*10 130061-000 TN0120 Sensor Assembly TN010079 Up/Down Sensor Bracket 001101-205 Self-Tapping Screw M3*1.06P*6 000801-101 Button Hex Socket Screw M6*1.0P*10 950834-000 Sensor Assembly 80 | Page Oliver Machinery 4065 Table Saw...
  • Page 81 Button Hex Socket Screw M5*0.8P*10 950799-000 Digital Readout Assembly 220~460V 143.1 000806-103 Button Hex Socket Screw M3*0.5P*8L 143.10 471037-125 Cable 18AWG*1C*250mm* 143.11 471037-126 Cable 18AWG*1C*150mm 143.2 924873-000 Digital Readout Display Assembly 143.3 491160-000 Plastic Bushing HTS-308(M3) (KSS) 81 | Page 4065 Table Saw OLIVERMACHINERY.NET...
  • Page 82 Phillips Head Screw 3/16”-24NC*1/2” 154.2.4 021310-000 Strain Relief PGB21-16B 154.2.5 Contact Oliver Strain Relief PGB16-10B 154.2.6 474005-015 CSA Cable SJT 10AWG*4C*1000mm 154.2.7 474005-016 CSA Cable SJT 10AWG*4C*760mm 154.2.8 474001-019 CSA Cable SJT 18AWG*4C*1500mm 82 | Page Oliver Machinery 4065 Table Saw...
  • Page 83 Fastener 000401-104 Pan Head Phillips Screw M4*0.7P*10 164.1 575163-000 Tilting Scale 164.2 572094-000 Oliver Oval Logo Plate OLIVER 040201-000 Double End Open Wrench 8*10 040203-000 Double End Open Wrench 11*13 040205-000 Double End Open Wrench 14*17 040005-000 Hex Wrench 5mm...

  • Page 84: Maintenance Record

    Maintenance Record Date Task Operator 84 | Page Oliver Machinery 4065 Table Saw...

  • Page 85: Notes

    Notes 85 | Page 4065 Table Saw OLIVERMACHINERY.NET...

  • Page 86: Warranty And Service

    Oliver Machinery makes every effort to assure that its equipment meets the highest possible standards of quality and durability. All products sold by Oliver Machinery are warranted to the original purchaser to be free from defects for a period of two (2) years on all parts excluding electronics and motors which are warranted for one (1) year from the date of shipment.
  • Page 88 Oliver Machinery is always adding new Industrial Woodworking products to the line. For complete, up-to-date product information, visit us online at: WWW.OLIVERMACHINERY.NET or call toll-free 1-800-559-5065 ** SAVE THIS MANUAL FOR FUTURE REFERENCE. **...

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