BioLAB BAHZ 400 B Series Operation Manual
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BioLAB BAHZ 400 B Series Operation Manual

Horizontal autoclave
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Operation
Manual
BAHZ 400 B series
Horizontal Autoclave
Thank you for Choosing Biolab products. Please read the "Operating
Instructions" and "Warranty" before operating this unit to assure proper
operation.

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Summary of Contents for BioLAB BAHZ 400 B Series

  • Page 1 Operation Manual BAHZ 400 B series Horizontal Autoclave Thank you for Choosing Biolab products. Please read the “Operating Instructions” and “Warranty” before operating this unit to assure proper operation.

  • Page 2: Table Of Contents

    Horizontal Autoclave BAHZ 400 B series Index About the instrument ..................05 Installation of autoclave ................09 Operation Instruction ...................13 Start Sterilization ..................26 Program end and cover opening ..............29 Take out the sterilized articles ..............29 Turn off the power ..................30 Maintain and Management ................41 Troubleshooting .....................47...
  • Page 3 Horizontal Autoclave BAHZ 400 B series Precaution on Safe Operation          www.biolabscientific.com...
  • Page 4 Horizontal Autoclave BAHZ 400 B series          www.biolabscientific.com...

  • Page 5: About The Instrument

    Horizontal Autoclave BAHZ 400 B series About the instrument 1. Application          Production date: Service life: 8 years. It is not allowed to use it after the service life, so as to avoid danger.
  • Page 6 Horizontal Autoclave BAHZ 400 B series Model BAHZ-401-B BAHZ-402-B Capacity(L) 180L 280L Dimension(L*W*H, 1450*800*1500 1450*800*1500 Chamber dimension(Dia*H, φ508*1000 φ600*1000 Net weight 633kg 703kg Total power 16kW Chamber material S30408 Sterilization 115℃～135℃ temperature Rated working 0.25MPa pressure Display range of -0.1～0.5MPa...
  • Page 7 Horizontal Autoclave BAHZ 400 B series Pressure safety interlock, safety valve, over-current and short-circuit protection, automatic fault detection, dry Safety device burning protection, water level detection, over temperature protection and leakage protection Standard spare Stainless steel baskets, storage board parts...
  • Page 8 Horizontal Autoclave BAHZ 400 B series ●Control system: It is composed of programmable intelligent controller (PLC) / intermediate relay, pressure transmitter, temperature transmitter, travel switch and other auxiliary devices. PLC processes temperature, pressure, some switches and other input information, and outputs different control signals to automatically complete the control process;...

  • Page 9: Installation Of Autoclave

    Horizontal Autoclave BAHZ 400 B series Installation of autoclave 1 Placement of Autoclave Lift the instrument to the installation site. For the convenience of heat dissipation and maintenance of the equipment, it is necessary to follow the installation drawing (as shown in the figure below). It can be fixed after determining the orientation.
  • Page 10 Horizontal Autoclave BAHZ 400 B series Preparation before installation ●According to the installation drawing provided by our company, under the guidance of professionals, professional construction personnel are responsible for it; ●Location and environmental requirements: 1) According to the size of the instrument's installation drawing, reserve the installation space of the instrument to meet the convenience of instrument installation, maintenance and use;...
  • Page 11 Horizontal Autoclave BAHZ 400 B series 1) It is required to install a power switch box on the right or right rear wall of the sterilizer. A three-phase air switch and an over-current protection device must be installed in the switch box to realize the function of power on-off and over-current protection.
  • Page 12 Horizontal Autoclave BAHZ 400 B series When adjusting, prepare tools, such as a 300 mm spanner, a small jack (bearing 1000kg), and a stainless steel plate (thickness of 1 mm / 2 mm) of 80 * 80 size. The instrument cannot be fixed by casters.

  • Page 13: Operation Instruction

    Horizontal Autoclave BAHZ 400 B series Instrument debugging Some programs have been set in advance before the instrument leaves the factory. In the process of equipment debugging, users (technicians) can set the sterilization parameters according to the use of sterilization materials.
  • Page 14 Horizontal Autoclave BAHZ 400 B series 2 Open the chamber door of sterilizer 2.1 In the system login interface, click the "operator" in the next line and enter the corresponding operator number and password according to the prompt to enter the operator interface (the operator number and password are provided by...
  • Page 15 Horizontal Autoclave BAHZ 400 B series Note: When the machine leaves the factory, the administrator number is set as 15; the password of the administrator is 1234567; the password of the operator (No. 1-10) and the technician (No. 11-14) is set by the administrator, and the user without password is the user who is not enabled.
  • Page 16 Horizontal Autoclave BAHZ 400 B series If you input the wrong password, a dialog box will pop up to remind you that the password is wrong. Please re-enter it, as shown in the following figure: www.biolabscientific.com...
  • Page 17 Horizontal Autoclave BAHZ 400 B series Press OK to return to the operation login interface. 2.3. Click "open door" to display the following screen: After the interlock is opened, the following interface appears: www.biolabscientific.com...
  • Page 18 Horizontal Autoclave BAHZ 400 B series When the inner chamber pressure returns to atmospheric pressure, the chamber door will automatically pop open, indicating the following interface: www.biolabscientific.com...
  • Page 19 Horizontal Autoclave BAHZ 400 B series Note: If the system can not automatically restore to atmospheric pressure, please click "negative pressure release" to manually restore. The system shows absolute pressure 3 Loading of articles to be sterilized 1 Open the chamber door, take out the stainless steel basket, and put the...
  • Page 20 Horizontal Autoclave BAHZ 400 B series Please clean the rubber tube with warm water first, and then place it on the sterilizer storage board. At the same time, make sure that the pipe is a hollow pipe with open ends, and there is no sharp turning, twisting or kinking.
  • Page 21 Horizontal Autoclave BAHZ 400 B series After the prompt "please press the chamber door" disappears, the hand can leave the cavity door, and the prompt interface is as follows: After the prompt disappears, the following screen appears: www.biolabscientific.com...
  • Page 22 Horizontal Autoclave BAHZ 400 B series When the door lock is locked, the prompt will disappear after a few seconds. (Note: the door operation cannot be performed when the sterilization program is started) 5 Select program Click "program" on the main interface to enter the following figure: The kind of autoclave has three sterilization procedures: fabric program, instrument program and liquid program.
  • Page 23 Horizontal Autoclave BAHZ 400 B series Parameter setting range: Name Default parameters Program parameter range Sterilizing Temp. 134℃ 115℃～135℃ Sterilizing Time 4min 1min～6000min Sterilization pressure It changes automatically No modification is setting with the change of recommended sterilization temperature Chamber cover 99℃...
  • Page 24 Horizontal Autoclave BAHZ 400 B series Sterilization purpose: instrument sterilization and drying after sterilization Click the device program to pop up the following screen: Parameter setting range: Name Default parameters Program parameter range Sterilizing Temp. 126℃ 115℃～135℃ Sterilizing Time 15min 1min～6000min...
  • Page 25 Horizontal Autoclave BAHZ 400 B series 5.3 Liquid procedure: Sterilization process: standby → preheating → cooling → heating → sterilization → steam exhaust → balance pressure → end Purpose: liquid sterilization Click the liquid program to pop up the following screen:...

  • Page 26: Start Sterilization

    Horizontal Autoclave BAHZ 400 B series 2) When the administrator sets "print setting" to be controlled by "operator", the operator can start and stop printing Start Sterilization Click the "start program" button, the system will pop up with the following prompt: 6.1 According to the prompt, click "confirm"...
  • Page 27 Horizontal Autoclave BAHZ 400 B series 6.5 Click the curve to pop up the following interface: 6.6 click the working condition to open the following interface: www.biolabscientific.com...
  • Page 28 Horizontal Autoclave BAHZ 400 B series 6.7 Click stop program to pop up the following interface: Selection confirmation: stop sterilization, return to program interface (if the original fabric program is returned to the fabric program interface), select Cancel and maintain the original.

  • Page 29: Program End And Cover Opening

    Horizontal Autoclave BAHZ 400 B series Program end and cover opening After the end of the program, it will automatically jump to the "door operation" interface. See operation in "2". The door opening mode is "open sterilization room door". Take out the sterilized articles...

  • Page 30: Turn Off The Power

    Horizontal Autoclave BAHZ 400 B series Turn off the power If the end of the day's sterilization work or not used for a long time, the power supply and water source switch should be turned off. 2 \* ROMAN Description of each function management interface:...
  • Page 31 Horizontal Autoclave BAHZ 400 B series The operator modifies his / her password. After the modification, click confirm to modify and click back to return to the operator management interface 1.2 Click the alarm information to pop up the following interface: It can query the fault information that has occurred up to the current time www.biolabscientific.com...
  • Page 32 Horizontal Autoclave BAHZ 400 B series 1.3 Click switch to technologist, administrator and engineer in the following line to switch to the corresponding function interface. 2 Technician management interface: In the case of technologist, click manage to open the technician management interface, as shown in the following figure: 2.1.
  • Page 33 Horizontal Autoclave BAHZ 400 B series Set the parameters related to sterilization (it is recommended not to set this parameter). The setting range is as follows: Name Default parameters New program parameter range Inner chamber fast exhaust 1 second 1～9seconds...
  • Page 34 Horizontal Autoclave BAHZ 400 B series The time can be changed to the current time 2.5. Click the following line to switch to technologist, administrator and engineer to switch to the corresponding function interface. 3. Administrator management interface: In administrator, click manage to open the administrator management interface, as shown in the following figure: 3.1.
  • Page 35 Horizontal Autoclave BAHZ 400 B series 3.2.1. When you click modify password, the following interface will pop up (only change the password of the administrator himself) www.biolabscientific.com...
  • Page 36 Horizontal Autoclave BAHZ 400 B series If the number of digits is wrong or the password is wrong, there will be a corresponding prompt; 3.2.2. Click back to return to the management interface; 3.2.3. Click set password to pop up the following interface (user number and password of technologist and operator can be modified);...
  • Page 37 Horizontal Autoclave BAHZ 400 B series The corresponding solenoid valve can be opened and closed manually 3.6. When you click system settings, the following interface will pop up: www.biolabscientific.com...
  • Page 38 Horizontal Autoclave BAHZ 400 B series It can modify the language, touch prompt tone, article temperature selection, water source pressure selection, print temperature type, print batch number, printer function, pressure unit, date format and altitude 3.6.1When setting the printer function, the authority control includes closing, opening and operator control;...
  • Page 39 Horizontal Autoclave BAHZ 400 B series 3.9.1 Click the correction value in the middle of the above figure to modify, with the correction range of - 5 ~ + 5. For example, if the measured value is 320.7kpa and the correction value is -0.7kpa, the corrected value will display 320kpa and take effect.
  • Page 40 Horizontal Autoclave BAHZ 400 B series thermometer and the temperature sensor is 0 ℃ ~ + 0.2 ℃. If it is no longer in this range, modify the thermometer compensation value of the article (enter the "deviation compensation" of "Administrator" to modify).

  • Page 41: Maintain And Management

    Horizontal Autoclave BAHZ 400 B series The F0 value is displayed with 1 decimal point. If an article thermometer is used, the calculation shall be based on the value recorded by the article thermometer, otherwise, it shall be calculated According to the cavity temperature value.
  • Page 42 Horizontal Autoclave BAHZ 400 B series Vacuum pump: If the working fluid used is harmful to the human body or the environment, for the sake of safety, clean the pump with clean water before emptying. When emptying, open the screw plug (068a) on the pump cover (061a) to let the liquid flow out.
  • Page 43 Horizontal Autoclave BAHZ 400 B series to improper adjustment. However, it is necessary to lift the handle several times every half a year and wash it with steam to avoid its action failure. Please do not touch the handle of safety valve directly by hand to avoid steam scald.
  • Page 44 Horizontal Autoclave BAHZ 400 B series Filter: a filter is installed on the water inlet and exhaust pipe, which is used to filter out the impurities in the exhaust pipe and water inlet pipe. Ensure the smooth pipeline and reliable action of each valve. Therefore, regular cleaning is required to prevent blockage.
  • Page 45 Horizontal Autoclave BAHZ 400 B series In case of any discrepancy, please stop sterilization immediately and contact the distributor. 2 Maintenance of electrical components: ●Electrical components and connecting wires are strictly prohibited from contacting with water. If water is accidentally stained, the power supply can be connected only after treatment.
  • Page 46 Horizontal Autoclave BAHZ 400 B series and the sealing ring with a cloth. ○Wet the seal ring with water, the thick side of the seal ring faces inward, and then press the seal ring into the groove in an average section ○Operate the instrument according to the conventional method and observe...

  • Page 47: Troubleshooting

    Horizontal Autoclave BAHZ 400 B series 5 List of consumables: Number Part name Electric heating tube Seal ring Sterilizing filter Article temperature sensor (optional) Troubleshooting 1 Equipment alarm information table: Number Alarm Possible causes Handling suggestions information Sterilization chamber Check whether the switch door not locked or handle is in place;...
  • Page 48 Horizontal Autoclave BAHZ 400 B series probe failure Sterilization is not Re sterilization normally interrupted Abnormal water inflow Confirm whether the stop valve of demineralised water of drain valve seat is open; Whether the booster pump is overloaded; Check whether the tap water is sufficient.
  • Page 49 Horizontal Autoclave BAHZ 400 B series 1. After the 1. Check whether 380V 1. Check touch screen power power is turned power supply is normal supply on, the touch 2. Touch screen power not 2. Check the 24 V power...

  • Page 50: Electrical Wiring Diagram And

    Horizontal Autoclave BAHZ 400 B series 10. Heating 1. Heating pipe damaged 1. Replace the heating pipe tube not heated 2. Solid state relay failure 2. Repair or replace the solid 3. Protect AC contactor from state relay power failure 3.
  • Page 51 Horizontal Autoclave BAHZ 400 B series Symbol description Numb Symbol Name Numb Symb Name Total power supply Electromagnet pull in relay Motor and control Electromagnet power supply protection relay Control power supply 17 Touch screen SPD1 Surge protective PLC1- PLC IVC1-1614MAR6...
  • Page 52 Horizontal Autoclave BAHZ 400 B series 2. Component distribution diagram www.biolabscientific.com...

  • Page 53: Component Distribution Diagram Pipeline Diagram

    Horizontal Autoclave BAHZ 400 B series Pipeline Diagram www.biolabscientific.com...
  • Page 54 BIOLAB SCIENTIFIC LTD. 3660 Midland Avenue, Suite 300, Toronto, Ontario M1V 0B8 Canada Email: contact@biolabscientific.com Tel: +1 707 533 1445 Website: www.biolabscientific.com...

This manual is also suitable for:

Bahz-401-bBahz-402-b

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