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Summary of Contents for Icon Process Controls truflo UltraFlo 2000 Series
- Page 1 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter ® UltraFlo 2000 SERIES Ultrasonic Flow Meter Operating Manual www.iconprocon.com | sales@iconprocon.com | 905.469.9283...
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Page 2: Table Of Contents
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Table of Contents Safety Information Technological Progress Product Description Features Measuring Principle Operational Safety Technical Specifications Installation Instructions Assembly of the Flowmeter Electrical Wiring Commissioning Display & User Menu Menu Organization for 5-Pin Version Menu Organization for 8-Pin Version Functionalities of Flow Meter &... -
Page 3: Safety Information
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Safety Information Please always observe the following safety instructions! Please pay attention to the safety instructions with the following pictograms and signal words in these operating instructions : Warning | Caution | Danger IMPORTANT! indicates general hazardous situations or cases indicates situations or cases which, if not avoided,... -
Page 4: Features
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Features All Plastic HDPE Wetted Materials High Accuracy: ± 1.0% 100% Flow [GPM] 400.0 Superior Corrosion Resistance Total [GAL] 5496 4-20mA + Pulse Relay Output | RS-485 Negligible Pressure Drop Empty Pipe Alarm Air Bubble Detection Display Blind Display... -
Page 5: Technical Specifications
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Technical Specifications General Material HDPE Protection Class IP67 | NEMA 4X Medium Temperature -20 - 160°F | -29 - 107°C Measuring Range | GPM | LPM 0.8 - 80 | 3.0 - 300 Max. -
Page 6: Installation Instructions
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Installation Instructions Note : The housing of UltraFlo is labeled with an arrow symbolizing the direction of the flow measurement. The flow meter has to be installed in a way so that the flowthrough is in the same direction as the arrow symbol. The housing of Flowmeter is labeled with an arrow symbolizing the direction of the flow. -
Page 7: Assembly Of The Flowmeter
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Assembly of the Flowmeter Note : The flow meter is mounted into a pipe system by using the mechanical connection. UltraFlo should be mounted vertically into the pipe for the best measuring performance. Do not install the flow meter after a dosing valve where the flow meter can run empty. Placing the flow meter after a dosing valve and allowing it to run empty will cause a measuring deviation at the next measurement. -
Page 8: Electrical Wiring
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Electrical Wiring Serious injury or death from electric shock may occur if wiring, installation, disassembly or remove of wires is performed while electrical power is energized. Always shut off or disconnect electrical power at service panel and lock switch or breaker and tag to prevent energizing electrical power during work or while Flowmeter is not assembled and installed. - Page 9 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter 5-Pin Plug with RS 485 – Communication and Digital Output Q1: 24 VDC Power supply : 18...30 VDC Digital Output Q1 Pulse / Frequency output Freely adjustable ranging from 0.1 to 3000 ml/pulse in 0.1 ml/pulse steps, npn-Transistor, max.
- Page 10 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Analog output QA 4-20mA ; 0-20mA Example: 0L/min => 4mA 300l/min => 20mA (depending on diameter) Empty pipe Alert => 3.5mA Communication Communication Interface Digital Input Digital input 1. Dosing output Starts the dosage by a rising edge of 24V. 2.
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Page 11: Commissioning
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Commissioning NOTE : If Flowmeter is used for a fluid other than water the "basic trim" has to be carried out during commissioning. Therefor the device has absolutely be filled with medium. The basic trim can be done on the device display (alternatively Programmtool). During the adjustment the medium may not flow as it affects the function Operation If Flowmeter is used as volume flowmeter for water or water-like liquids, it will not require on-site calibration. -
Page 12: Display & User Menu
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Display & User Menu Flowmeter is equipped with a display to visualize actual measurement values and to change parameters of the flow meter. Menu navigation and parameter changes are controlled by the four keys on the keypad. 100% Flow [GPM]... -
Page 13: Menu Organization For 5-Pin Version
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Menu Organization for 5-Pin Version ml/s Creeping Flow l/min + m3 Units Gal/min + Gal l/min + l Strong Filter Medium Soft Media Selection Correction Set Offset Basic Trim Reset Counter Deutsch English Language Start Screen Dosing Quantity... -
Page 14: Menu Organization For 8-Pin Version
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Menu Organization for 8-Pin Version Pulse Output Dosing Negative Flow Upper Limit Lower Limit Empty Pipe Function Digital Output Q1 PNP normal open Logic NPN normal closed min Range NPN normal open max Range PNP normal closed Analog Output QA Output Value... -
Page 15: Functionalities Of Flow Meter & Default Settings
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Functionalities of Flow Meter & Default Settings 1. Set Offset ® In the sub menu “Set Offset” it is possible to set the actual offset of the flowmeter. Use this function only when UltraFlo is completely filled with liquid, and there is no flow. - Page 16 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter The analog output signal reacts faster to signal changes when average determination is set to “soft”. Whereas the analog output signal reacts slower when average determination is set to “strong”. Filter options for Analog Output Response time Analog Output Filter 100%...
- Page 17 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter 10. Creeping Flow Suppression The creeping suppression excludes flow measurements that result from convection in a narrow band around zero, even with a closed valve. At the factory, the creeping suppression is set at a standard value in relation to the cross-section of the flowmeter. There are higher tolerances below the Standard Default Settings.
- Page 18 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Pulse Output Empty Pipe Filled, No Flow Filled, Flow 0V Normal Closed 0V Pulses 0V Normal Open 0V Pulses 24V Normal Closed High Resistance High Resistance 24V Pulses 24V Normal Open High Resistance High Resistance 24V Pulses Upper Limit Output...
- Page 19 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Digital output Q2* Digital outputs 2 may be used as pulse output, empty pipe detection, for switching dosing valve, limit control or flow direction control. See Page- 7 Electrical Wiring table connection The npn or pnp logic can be selected. When the output is connected to an inductive consumer a diode has to be installed parallel to the load. Flowmeter via pnp, external counter e.g.
- Page 20 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Characteristic Curves Analog Output 0 - 20mA For the following graphic "min Range" is used for 0% and "max Range" is used for 100%. Current Output 0-20mA Value Current [mA] Smaller 0% 0% (min Range) Between 0% and 100% Linear interpolation from 0 to 20 mA 100% (max Range)
- Page 21 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Output Value In the menu all output values are visible. The optional features are only available when they are ordered. If a not ordered function is selected, the output will be set on “flow”. Setting Range Flow, PID-Controller, Speed of Sound, Temperature Default Setting...
- Page 22 UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Example 2.0 ml/Pulse This Means a pulse is emitted every 2.0 ml. Setting Range 0.1...3000.0 ml/Pulse, in 0.1 ml/Pulse steps Default Setting 1.0 ml/Pulse Flow Pulse value Frequency Period Duration of the Pulse ml/s ml/Pulse 0.01...
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Page 23: Exchange Of Measuring Device
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Overview of Default Settings Function Default Settings Digital output Q1 Pulse output as 24V normal open Digital output Q2* Empty pipe detection as 24V normal open Digital input No function assigned Analog output QA Current output Current output 4-20mA... -
Page 24: Behavior Of The Temperature Sensor
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Repair, Hazardous Substances Before sending the flowmeter Flowmeter for repair, the following precautions must be taken: Clean all process chemicals from the device. Fully rinse the flow path. Please pay close attention to the process fittings. All media must be removed before returning. -
Page 25: Possible Error Text
UltraFlo ® 2000 SERIES Ultrasonic Flow Meter Influence of the environment temperature In the table below some examples of the temperature influence are shown. Liquid Temp Environment temp. Measured Temp. 20°C 34°C 20°C 37°C 20°C 40°C 20°C 48°C Possible Error Text Display text Pulse value Behavior... -
Page 26: Warranty, Returns And Limitations
Icon Process Controls Ltd for a period of one years from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is...
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