Lincoln B Series Service & Operating Manual
1" aluminum air-powered diaphragm pump
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- Manual (58 pages) ,
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SERVICE & OPERATING MANUAL
Models 85627, 85628, 85629 Series B
Models 85627, 85628, 85629 Series B
Models 85627, 85628, 85629 Series B
Models 85627, 85628, 85629 Series B
Models 85627, 85628, 85629 Series B
1" Aluminum Air-Powered Diaphragm Pump
1" Aluminum Air-P
1" Aluminum Air-P
1" Aluminum Air-P
1" Aluminum Air-P
Table of Contents
Engineering Data and Temperature Limitations .................................................. 1
Performance Curve ............................................................................................... 2
Dimensions ........................................................................................................... 3
Metric Dimensions ................................................................................................ 4
Principle of Pump Operation ................................................................................ 5
Installation and Start-Up ....................................................................................... 5
Air Supply ............................................................................................................. 5
Air Valve Lubrication ............................................................................................. 5
Air Line Moisture .................................................................................................. 5
Air Inlet and Priming ............................................................................................. 5
Between Uses ...................................................................................................... 5
Installation Guide .................................................................................................. 6
Troubleshooting .................................................................................................... 7
Warranty ............................................................................................................... 7
Recycling .............................................................................................................. 8
Important Safety Information ................................................................................ 8
520-357-000
7/03 Revision A
owered Diaphragm Pump
owered Diaphragm Pump
owered Diaphragm Pump
owered Diaphragm Pump
LINCOLN
• One Lincoln Way, St. Louis, MO 63120-1578 • Customer Service (314) 679-4200
®
CE
U.S. Patent #
5,996,627
6,241,487
Other U.S. Patents
Applied for
Composite Repair Parts Drawing ...................................................................... 10
Available Service and Conversion Kits .............................................................. 10
Composite Repair Parts List .............................................................................. 11
Air Distribution Valve Assembly Drawing, Parts List, and Servicing .................. 12
Actuator Plunger Servicing ................................................................................. 13
Diaphragm Service Drawing, with Overlay ........................................................ 14
Diaphragm Service Drawing, Non-Overlay ....................................................... 14
Diaphragm Servicing .......................................................................................... 15
Overlay Diaphragm Servicing ............................................................................ 15
Check Valve Servicing ........................................................................................ 16
Check Valve Drawing ......................................................................................... 16
Pumping Hazardous Liquids .............................................................................. 17
Converting Pump for Piping Exhaust Air ............................................................ 17
Converted Exhaust Illustration ........................................................................... 17
Grounding the Pump .......................................................................................... 18
ATEX Declaration of Conformity ......................................................................... 19
II 2GD b T5
Section - B5
Section - B5
Section - B5
Section - B5
Section - B5
Page - 28A
Page - 28A
Page - 28A
Page - 28A
Page - 28A
Form # 403315
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Table of Contents
Related Manuals for Lincoln B Series
Summary of Contents for Lincoln B Series
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Page 1: Table Of Contents
Section - B5 Page - 28A Page - 28A Page - 28A Page - 28A Page - 28A LINCOLN • One Lincoln Way, St. Louis, MO 63120-1578 • Customer Service (314) 679-4200 ® 520-357-000 7/03 Revision A Form # 403315... -
Page 3: Engineering Data And Temperature Limitations
Models 85627, Models 85627, Models 85627, Models 85627, Models 85627, II 2GD b T5 85628, 85629 85628, 85629 85628, 85629 85628, 85629 85628, 85629 Series B Series B Series B Series B Series B 1" Aluminum Air-Powered Diaphragm Pump U.S. Patent # 5,996,627 6,241,487 ENGINEERING, PERFORMANCE... -
Page 4: Performance Curve
Performance Curve 5(00) 10(17) 15(00) 20(34) 25(00) 30(51) 35(00) 40(68) U.S. Gallons per minute Liters per minute Capacity 520-357-000 7/03 Page 2... -
Page 5: Dimensions
Dimensions: Dimensions in Inches Dimensional Tolerance:± " Discharge Port 1" NPT Suction Port 1" NPT 1" NPT Exhaust Port For Metal Muffler or Piping Exhaust Air In Submerged Applications. DIMENSION 12 1/2" Metal Muffler Air Inlet 1/2" NPT 520-357-000 7/03 Page 3... -
Page 6: Metric Dimensions
Metric Dimensions: Dimensions in Millimeters Dimensional Tolerance:± 3mm Discharge Port 1" NPT Suction Port 1" NPT 1" NPT Exhaust Port For Metal Muffler or Piping Exhaust Air In Submerged Applications. DIMENSION 319mm Metal Muffler Air Inlet 1/2" NPT 520-357-000 7/03 Page 4... -
Page 7: Principle Of Pump Operation
PRINCIPLE OF PUMP OPERATION shifts to the opposite end of the valve relieve pressure in the system at 150psi AIR LINE MOISTURE This ball type check valve pump is body, the pressure to the chambers is and the relief valve should be located near Water in the compressed air supply powered by compressed air and is a 1:1 reversed. -
Page 8: Installation Guide
INSTALLATION GUIDE Top Discharge Ball Valve Unit Surge Suppressor Filter/Regulator 150 PSI Pressure Relief Valve CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event Provision For Return of a diaphragm failure. To Tank 520-357-000 7/03... -
Page 9: Troubleshooting
after each use to prevent damage. What to Check: Air supply pressure or screen, clean or de-ice and reinstall. Corrective Action: Check for (Product remaining in the pump between volume exceeds system head. Refer to the Air Exhaust section of your obstruction or closed discharge line uses could dry out or settle out. -
Page 10: Recycling
IMPORTANT SAFETY RECYCLING WARNING INFORMATION Many components of LINCOLN Take action prevent static sparking. AODD pumps are made of recyclable Fire or explosion can materials (see chart on page 10 for result, especially when handling flammable liquids. material specifications). We encourage... - Page 11 520-357-000 7/03 Page 9...
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Page 12: Composite Repair Parts Drawing
Composite Repair Parts Drawing AVAILABLE SERVICE AND CONVERSION KITS 273039 AIR END KIT Seals, O-rings, Gaskets, Retaining Rings, Air Valve Assembly, and Pilot Valve Assembly 271811 WET END KIT Buna Diaphragms, Buna Balls, and UHMW Polyethylene Seats. (For Model 85627) 271813 WET END KIT Hytrel Diaphragms, Hytrel Balls and... -
Page 13: Composite Repair Parts List
Composite Repair Parts List ITEM DESCRIPTION MODEL 85627 MODEL 85628 MODEL 85629 Air Valve Assembly 273013 273013 273013 Ball, Check 271814 271815 271816 Bearing, Sleeve 240720 240720 240720 Pilot Valve Assembly 273014 273014 273014 Bracket, Intermediate 271817 271817 271817 Bumper 240727 240727 240727... -
Page 14: Air Distribution Valve Assembly Drawing, Parts List, And Servicing
Air Valve Assembly Drawing, Parts List and Servicing #273013 From Pages 10 & 11 Item Part Number Description 273041 Body, Air Valve 271774 Sleeve and Spool Set 273042 Bumper 240932 O-Ring 273043 End Cap 273044 Hex Head Capscrew 1/4-20 x .75 AIR DISTRIBUTION VALVE SERVICING fasten the end caps to the valve body. -
Page 15: Actuator Plunger Servicing
ACTUATOR PLUNGER SERVICING Step #3: Re-install the pilot valve IMPORTANT To service the actuator plunger first assembly into the intermediate assembly. shut off the compressed air supply, Be careful to align the ends of the Read these instructions bleed the pressure from the pump, and stem between the plungers when completely, before in- stallation and start-up. -
Page 16: Diaphragm Service Drawing, With Overlay
Diaphragm Service Drawing, Diaphragm Service Drawing, with Overlay Non-Overlay 520-357-000 7/03 Page 14... -
Page 17: Diaphragm Servicing
DIAPHRAGM SERVICING Step #4: Assembling the chamber to the pump using the 8 IMPORTANT To service the diaphragms first shut off diaphragm and diaphragm plates to the capscrews. Tighten the opposite the suction, then shut off the discharge diaphragm rod. diaphragm plate until the holes in the Read these instructions lines to the pump. -
Page 18: Check Valve Servicing
CHECK VALVE SERVICING Check Valve Drawing Before servicing the check valve components, first shut off the suction line and then the discharge line to the pump. Next, shut off the compressed air supply, bleed air pressure from the pump, and disconnect the air supply line from the pump. -
Page 19: Pumping Hazardous Liquids
PUMPING HAZARDOUS LIQUIDS the molded plastic threads of the air CONVERTED EXHAUST ILLUSTRATION When a diaphragm fails, the pumped exhaust port. Failure to do so may result PUMP INSTALLATION AREA liquid or fumes enter the air end of the in damage to the air distribution valve SAFE AIR EXHAUST pump. -
Page 20: Grounding The Pump
Grounding The Pump The eyelet end is fastened to the pump hardware. The clamp end is installed to a true earth ground. This 8 foot long (244 centimeters) Ground Strap, part number 920-025-000, can be ordered as a service item. To reduce the risk of static electrical sparking, this pump must be grounded. -
Page 21: Atex Declaration Of Conformity
Declaration of Conformity ATEX 100a In accordance with Directive 94/9/EC, Annex VIII Equipment intended for use in potentially explosive environments. Manufacturer: Warren Rupp, Inc. 800 North Main Street P.O. Box 1568 Mansfield, OH 44902 USA Models: Air-Operated Double Diaphragm Metallic Pumps Series: B DATE/APPROVAL/TITLE: 8 May 2003...