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Kongskilde R 365 DS Operator's Manual

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ORIGINAL INSTRUCTIONS
- according to Directive 2006/42/EC, Annex I 1.7.4.1
OPERATOR'S MANUAL
R 365 DS
Rotary rake
Part number 51514500
1
edition English
st
April 2019

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  • Page 1 ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 OPERATOR’S MANUAL R 365 DS Rotary rake Part number 51514500 edition English April 2019...

  • Page 2: Table Of Contents

    Contents 1 GENERAL INFORMATION Note to the owner................1-1 Intended use.
  • Page 3 Parking the unit Disconnection and parking ............. 4-7 5 TRANSPORT OPERATIONS Road transport Transport position .
  • Page 4 Every 50 hours Nuts and bolts ............... . . 7-16 Fixing bolts - tines .

  • Page 5: General Information

    Directives 2006/42/EC and 2014/30/EU. Always use genuine KONGSKILDE Service Parts or parts that match at least the same quality, reliability and func- tionality as the equivalent original Service Parts when you service and repair your implement and do not modify your implement without a written permission of the manufacturer.
  • Page 6 KONGSKILDE is not liable for any damage caused by the use of ''non-genuine” parts and accessories. Rely on your authorized dealer to supply you with genuine KONGSKILDE parts only. These parts are covered by our warranty and will give you the best performance.
  • Page 7 It is prohibited to carry out any modifications to the implement unless specifically authorized, in writing, by a KONGSKILDE representative. CLEANING YOUR IMPLEMENT When you use a high pressure washer, do not stand too close to the implement and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, and so on.

  • Page 8: Intended Use

    • Ensure that each piece of non‐ KONGSKILDE equipment fitted to the machine bears the CE mark. • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine.

  • Page 9: Manual Scope And Required Training Level

    KONGSKILDE during normal operation, routine service, and maintenance. Periodic service consists of activities that are necessary to maintain the expected life of the KONGSKILDE ma- This manual does not contain all the information that re- chine. These activities have defined intervals.

  • Page 10: Product Identification Number (Pin)

    The Product Identification Number (PIN) is a serial num- ber that identifies the implement. The serial number, model and other specifications are on the PIN plate. Provide your KONGSKILDE dealer with the model and the PIN when you order parts. ZEIL18HT00546EA Company name...

  • Page 11: Product Identification

    1 - GENERAL INFORMATION Product identification NOTE: Do not remove or change the Product Identifica- tion Number (PIN) plate on the implement. The PIN plate (1) is placed in the right-hand side in the direction of travelling behind the suspension at the frame. ZEIL18HT00632FA For future reference, record your implement model and PIN in the spaces below.

  • Page 12: Implement Orientation

    1 - GENERAL INFORMATION Implement orientation NOTE: To determine the left-hand side and the right-hand side of the implement, stand behind the implement and face the direction of travel during working operation. The following overhead view illustration is a general repre- sentation of the implement.

  • Page 13: Safety Information

    2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 14: General Recommendations

    2 - SAFETY INFORMATION General recommendations Most farm machinery accidents can be avoided by the • Never let the implement run without supervision. observance of a few simple safety precautions. • Always keep a first aid kit handy. • This operator’s manual contains important information •...

  • Page 15: Illustrations

    2 - SAFETY INFORMATION Illustrations WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A NOTE: Some of the illustrations in this manual have been obtained by photographing prototypes.
  • Page 16 2 - SAFETY INFORMATION Hazardous chemicals 1. If you are exposed to or come in contact with haz- well as the information in this manual when you ser- ardous chemicals you can be seriously injured. vice the machine. The fluids, lubricants, paints, adhesives, coolant, 4.

  • Page 17: Traveling On Public Roads

    2 - SAFETY INFORMATION Traveling on public roads Comply with the relevant traffic regulations Passengers WARNING Do not allow passengers to ride in the tractor unless a specific seat is provided. Impact hazard! Take care when making turns. The machine During transport, the transportation of people on the top rear end swings out when changing direction.
  • Page 18 2 - SAFETY INFORMATION When you turn during transport pay attention to the over- After you finish the transport, before you leave the tractor, hang and/or oscillating weight of the implement. always lower the implement to the ground in parking po- sition, turn off the tractor engine, pull the parking brake, Use engine braking when you drive down hills.

  • Page 19: Operating The Implement Safely

    2 - SAFETY INFORMATION Operating the implement safely Never attempt to remove residues from the implement while the implement runs. Such an imprudence could cost WARNING life or limb. Always disengage the Power Take-Off (PTO) Hazard to bystanders! shaft mechanism, switch OFF the tractor engine and ap- Always sound the horn before starting the ma- ply the parking brake before you remove residues.

  • Page 20: Stopping The Implement Safely

    2 - SAFETY INFORMATION Stopping the implement safely the tractor cab, then the following precautions must be followed: WARNING • Bring the tractor engine to low idle speed. Moving parts! Some components may continue to run after • Disengage all drive systems. disengaging the drive systems.

  • Page 21: Maintenance

    2 - SAFETY INFORMATION Maintenance link arms of the tractor so that the implement cannot move to a lower position unintentionally. WARNING • Relieve the pressure, stop the engine and remove the Maintenance hazard! ignition key, before you connect or disconnect fluid Before you start servicing the machine, attach lines.

  • Page 22: Personal Protective Equipment (Ppe)

    2 - SAFETY INFORMATION Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as pro- tective clothing, eye protection, hearing protection, dust mask, hard hat, heavy gloves, work boots, and/or any other PPE that provides for the safety and protection of the individual that operates this equipment.

  • Page 23: Noise Emission

    2 - SAFETY INFORMATION Noise emission The measuring and reporting of the noise level were car- ried out according to ISO 5131. The noise level of 70 dB was measured in the cabin of the tractor where the head of the operator is usually situated. Use hearing protectors if the noise from the implement is annoying or if you work with the implement for a consid- erable period in a tractor cabin that has not a adequate...

  • Page 24: Implement Stability

    2 - SAFETY INFORMATION Implement stability The combination of your tractor and implement can become unstable, due to the additional weight that the implement adds to the tractor. In order to guarantee stable and safe transport, you must check if you need ballast weights for transport and field work.

  • Page 25: Ecology And The Environment

    KONGSKILDE dealer, who will dispose of the used this legislation. Where no legislation exists, obtain in- batteries or recycle the used batteries properly. In some formation from suppliers of oils, filters, batteries, fuels, countries, this is a legal requirement.

  • Page 26: Safety Signs

    2 - SAFETY INFORMATION Safety signs The following safety signs are on your implement as a guide for your safety and for the safety of those who work with you. Walk around your implement and note the significance and location of all safety signs before you operate your implement.
  • Page 27 2 - SAFETY INFORMATION ZEIL18HT00603FA 1650220 Part number: 1650220 2-15...
  • Page 28 2 - SAFETY INFORMATION Safety sign (1) WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. MAKE SURE THAT EVERY OPERATOR: -is instructed in the safe and proper use of this machine. -reads and understands the operator's manual for this machine.
  • Page 29 2 - SAFETY INFORMATION Safety sign (3) WARNING Pinch hazard! Wait for all movement to stop before you ser- vice or adjust the machine or equipment. Failure to comply could result in death or se- rious injury. W1420A Moving parts are dangerous and if the moving parts come in contact to your body the moving parts can pinch your body.

  • Page 30: Road Travel And/Or Informational Decals

    2 - SAFETY INFORMATION Road travel and/or informational decals ZEIL18HT00603FA Decal (1) Rear reflector red Part number: 1400900 Decal (2) Rear reflector yellow Part number: 1400920 Decal (3) The decal indicates the reference for the lubrication of the bearing arms. Part number: 0638460 0638460 2-18...

  • Page 31: Controls And Instruments

    3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Information Operating principles For all information related to the description and the lo- cation of the controls to use your implement, see chap- ter “Controls and Instruments” in the operator’s manual of your vehicle.
  • Page 32 3 - CONTROLS AND INSTRUMENTS...

  • Page 33: Operating Instructions

    4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit Check before use Before you operate the implement for the first time: Check that all tine arms are secured correctly with the linchpin. Check that the implement is undamaged. Check that the implement is free from all the tools.

  • Page 34: Starting The Unit

    4 - OPERATING INSTRUCTIONS Starting the unit Connection to the tractor WARNING Crushing hazard! Use care when you connect and disconnect the machines. Never stand between the trac- tor and the implement when you connect the link arms. Failure to comply could result in death or se- rious injury.
  • Page 35 4 - OPERATING INSTRUCTIONS Three point suspension on the tractor Connect the implement to the three point suspension of the tractor. The hitch pins (1) of the implement can be mounted with the following categories: • Category I: inside • Category II: outside ZEIL18HT00605AA Minimize the sideways movement of the bearing arm on the tractor to avoid oscillations of the implement during...
  • Page 36 4 - OPERATING INSTRUCTIONS Connection of the rotary rake to the tractor NOTICE: Never stand between the tractor and the imple- ment during connection to the tractor. NOTE: The instructions are based on a fully mounted im- plement in locked transport position with the jack folded down.

  • Page 37: Power Take-Off (Pto) Shaft - Shorten

    4 - OPERATING INSTRUCTIONS Power Take-Off (PTO) shaft – Shorten Power Take-Off (PTO) shaft length NOTE: Do not shorten your new Power Take-Off (PTO) shaft until you are certain that it is necessary. From the factory the distance from PTO to Power Input Connection (PIC) is standard on most tractor brands.
  • Page 38 4 - OPERATING INSTRUCTIONS Shortening the PTO shaft To shorten the PTO shaft proceed as follows. 1. Fasten the PTO shaft half parts to the PTO (on the tractor) and the PIC (on the implement). The PTO shaft half parts must be at the same horizontal level, opposite each other at the shortest distance from the tractor.

  • Page 39: Parking The Unit

    4 - OPERATING INSTRUCTIONS Parking the unit Disconnection and parking 1. Place the implement on a firm and level ground. 2. Disconnect all the hydraulic couplers. 3. Disconnect the electrical connection. 4. Disconnect the Power Take Off (PTO) shaft from the tractor.
  • Page 40 4 - OPERATING INSTRUCTIONS...

  • Page 41: Transport Operations

    5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Road transport Transport position NOTE: Implements and ballast weights change the driv- ing, steering and braking capacity of the tractor. Ensure a better weight distribution to the front axle of the tractor. To set the implement in transport position: 1.
  • Page 42 5 - TRANSPORT OPERATIONS To place the swath guard in transport position: 1. Loosen the handle (7). 2. Push the swath canvas (8) to the end of support tube of the safety frame. 3. Tighten the handle (7). 4. Remove the spring pin (9). 5.
  • Page 43 5 - TRANSPORT OPERATIONS Connect the lighting system (if equipped) with a seven pole plug to the socket on the rear side of the tractor. NOTICE: After the connection check the function of the lighting system. Dirt and moisture can cause contact problems or even short circuit.
  • Page 44 5 - TRANSPORT OPERATIONS...

  • Page 45: Working Operations

    6 - WORKING OPERATIONS 6 - WORKING OPERATIONS###_6_### General information Working position Release of the transport lock To set the rake in working position: 1. Release the transport lock. 2. Place the tine arms on the bearing arms. 3. Put the safety guard in working position. 4.

  • Page 46: Working In The Field

    6 - WORKING OPERATIONS To put the safety frame in working position: 1. Remove the spring pin (8). 2. Fold down the safety guard (9). 3. Place the spring pin (8) above the support tube of the safety guard (9) in the same holes. NOTE: Perform this operation on both left-hand side and right-hand side.

  • Page 47: Basic Adjustment

    6 - WORKING OPERATIONS Basic adjustment Adjustment of working depth 1. Turn the depth control crank (1) to adjust the working depth of the rake tines. 2. turn the depth control crank (1) to the right-hand side to reduce the distance of the rake tines from the ground. NOTE: If you adjust the tines too low there is danger of contamination of the feed and damage to the grass roots.

  • Page 48: Rotor Inclination Adjustment

    6 - WORKING OPERATIONS Rotor inclination adjustment Adjustment in direction of travel The rotor must be horizontal when you check the rotor from the side of the implement. In case of large amount of crop a small inclination for- ward can be an advantage. To make this adjustment: 1.

  • Page 49: Working Width Adjustment

    6 - WORKING OPERATIONS Working width adjustment To adjust the working width: 1. Loosen the tommy screw (1). 2. Move the swath canvas (2) to the correct position. 3. Tighten the tommy screw (1). ZEIL18HT00622AA...
  • Page 50 6 - WORKING OPERATIONS...

  • Page 51: Maintenance

    7 - MAINTENANCE MAINTENANCE###_7_### General information Recommendations WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the ma- chine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4.
  • Page 52 7 - MAINTENANCE Observe the recommended greasing, replacement and in- spection intervals to prevent secondary damage. Only use original replacement parts to avoid unintentional risks and damage. Always make sure that the used spare parts are mounted correctly and that the screws are tightened to the correct torque.

  • Page 53: Torque

    7 - MAINTENANCE Torque Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica- tions unless otherwise stated The minimum hardware tightening torque on drawings, in specifications, etcetera have priority. In the following tables, torque specifications are shown following the standard ENS7001, applicable for material class 8.8 and material class 10.9.
  • Page 54 7 - MAINTENANCE Flange head bolt/Flange nut Nominal Class 10.9 in N m (lb ft) Size 2.0 N·m (1.5 lb ft) 4.6 N·m (3.4 lb ft) 9.4 N·m (6.9 lb ft) 15.9 N·m (11.7 lb ft) 38.7 N·m (28.5 lb ft) 76.5 N·m (56.4 lb ft) 134 N·m (98 lb ft) 213 N·m (157 lb ft)
  • Page 55 7 - MAINTENANCE Metric hex nuts and locknuts, Classes (CL) 05 and upward NHIL14RB00663AA Metric hex nut identification markings • (1) – Manufacturer's identification • (3) – Property class • (2) – Clockwise type markings indicate property class and may include manufacturer identification (if applied), Example: property marks 240°...

  • Page 56: Torque For Class 12.9

    963 N·m (710.27 lb ft) – 12.9 M24 x 1.5 1175 N·m (8666.35 lb ft) – 12.9 2300 N·m (1696.39 lb ft) Fluids and lubricants KONGSKI- International KONGSKILDE Lubricant grade Item Capacity LDE specifi- brand name specification cation M1C 137-A Grease fittings NLGI 2...

  • Page 57: Maintenance Planning

    7 - MAINTENANCE Maintenance planning Maintenance chart Grease Check Tighten Replace Maintenance action Page no. After the first 5 hours of operation Nuts and bolts Every 8 hours Power Take-Off (PTO) shaft Rotor gear Bearing arm 7-10 Every 20 hours Power Take-Off (PTO) shaft 7-12 Every 40 hours...

  • Page 58: After The First 5 Hours Of Operation

    7 - MAINTENANCE After the first 5 hours of operation Nuts and bolts Torque again all the bolts and the nuts after the first 5 h of work. Every 8 hours Power Take-Off (PTO) shaft Perform the lubrication every 8 h. Lubricant: NLGI 2 .

  • Page 59: Rotor Gear

    7 - MAINTENANCE Rotor gear Perform the lubrication every 8 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00631FA Lubricate the rotor gear (1) in the fitting indicated in fig- ure. ZEIL18HT00625AA...

  • Page 60: Bearing Arm

    7 - MAINTENANCE Bearing arm Perform the lubrication every 8 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00631FA Lubricate each of the 10 bearing arms (1) in the fitting indicated in figure. ZEIL18HT00623AA 7-10...
  • Page 61 7 - MAINTENANCE Check the grease comes out of the innermost end of the bearing arm. ZEIL18HT00370AA 7-11...

  • Page 62: Every 20 Hours

    7 - MAINTENANCE Every 20 hours Power Take-Off (PTO) shaft Perform the lubrication every 20 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. Lubricate the PTO shaft (1) in the fittings indicated in the figure. ZEIL17HT00029AA 7-12...

  • Page 63: Every 40 Hours

    7 - MAINTENANCE Every 40 hours Power Take-Off (PTO) shaft Perform the lubrication every 40 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. Lubricate the PTO shaft (1) in the fittings indicated in the figure. ZEIL17HT00029AA 7-13...

  • Page 64: Pin On Suspension

    7 - MAINTENANCE Pin on suspension Perform the lubrication every 40 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00631FA Lubricate the pin on suspension (1) in the fitting indi- cated in the figure with a grease gun. ZEIL18HT00628AA 7-14...

  • Page 65: Ball Joint On Suspension

    7 - MAINTENANCE Ball joint on suspension Perform the lubrication every 40 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00631FA Lubricate the ball joint (1) in the fitting indicated in the figure. ZEIL18HT00629AA 7-15...

  • Page 66: Every 50 Hours

    7 - MAINTENANCE Every 50 hours Nuts and bolts Check the torque of all the bolts and the nuts every 50 h of work. Torque if necessary. See Page 7-3 and 7-6. Fixing bolts - tines Check the torque of the fixing bolts of the rake tines on the tine arms every 50 h of work.

  • Page 67: As Required

    7 - MAINTENANCE As required Cam track Occasionally lubricate the cam track. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00631FA Lubricate with a brush the cam (1) track in the roller path as indicated in figure. ZEIL18HT00627AA 7-17...

  • Page 68: Bearing Arms

    7 - MAINTENANCE Bearing arms NOTE: To replace the bearing arm you do not need to dis- assemble the rotor. ZEIL18HT00623FA 1. Remove the hardware (1) and the bearing arm (2). 2. Check the correct position of the roller in the roller path of the cam track.

  • Page 69: Yoke Assembly

    7 - MAINTENANCE Yoke assembly Occasionally lubricate the yoke assembly. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00631FA Lubricate the yoke assembly (1) as indicated in the fig- ure. ZEIL18HT00630AA 7-19...

  • Page 70: Storage

    7 - MAINTENANCE Storage Pressure washing Before you use pressure washing, clean the implement with compressed air. NOTE: Legislation in certain countries and good practice requires special treatment of waste water through sed- imentation and oil separation and controlled removal of residues.

  • Page 71: End Of Season Service

    7 - MAINTENANCE End of season service When the season is over, prepare the implement for the storage immediately. To prepare the implement for winter storage: 1. Clean the implement thoroughly. Dust and dirt absorb moisture and moisture increases the formation of rust. 2.

  • Page 72: Ordering Parts And / Or Accessories

    Order and install the spare parts and/or accessories at once before the next season. When you order spare parts, always make sure to give your KONGSKILDE dealer the model number and the Product Identification Number (PIN) of your implement. See “Product identification” in Chapter 1 of this opera- tor’s manual.

  • Page 73: Troubleshooting

    8 - TROUBLESHOOTING TROUBLESHOOTING###_8_### Fault code resolution Troubleshooting Problem Possible Cause Correction There is too much crop The tines are too high over the ground. Adjust the rotors and set the tines closer to left. the ground. The forward speed does not fit to the speed Raise the rpm or reduce the forward speed of the implement.
  • Page 74 8 - TROUBLESHOOTING...

  • Page 75: Specifications

    9 - SPECIFICATIONS SPECIFICATIONS###_9_### Technical data Technical data R 365 DS 18 kW Power requirements, approximately (24 Hp) Number of tine arms per rotor Double tines per tine arm Link arm category I + II Number of rotor wheels Suspension type...
  • Page 76 9 - SPECIFICATIONS...

  • Page 77: 10 - Accessories

    10 - ACCESSORIES 10 - ACCESSORIES###_10_### General information Accessories or optional equipment listed hereafter may be part of the standard equipment for certain countries. Some of these accessories or options may not be avail- able in certain markets. 3-wheel system The 3-wheel system (1) is hinged as a boogie system.

  • Page 78: Linkage Equipment For Steep Slopes

    10 - ACCESSORIES Linkage equipment for steep slopes To prevent the implement to “roll up” during working in fields with very steep slopes, the linkage equipment (1) kit will lower the linkage point and give a better angling of the bearing arms in relation to the implement. ZEIL18HT00393AA Traffic light kit and side marking Standard traffic light kit includes the warning plates (1).

  • Page 79: Forms And Declarations

    11 - FORMS AND DECLARATIONS 11 - FORMS AND DECLARATIONS###_11_### EC Declaration of Conformity EF-overensstemmelseserklæring/ EG-Konformitätserklärung/ EC Declaration of Conformity/ Déclaration CE de con- formité/ Dichiarazione CE di conformita/ EG Verklaring van Overeenstemming/ EG-försäkran om överensstämmelse/ EY-vaatimustenmukaisuusvakuutus/ Declaración de conformidad CE/ Deklaracja Zgodności WE./ Декларация за съответствие...
  • Page 80 11 - FORMS AND DECLARATIONS ZEIL19HT00013EA - er i overensstemmelse med Maskindirektivets bestemmelser (Direktiv 2006/42/EF) og hvis relevant også bestem- melserne i EMC-direktivet 2014/30/EU - In übereinstimmung mit den Bestimmungen der Maschinen-Richtlinie 2006/42/EG und wenn erforderlich auch mit der EMC-Richtlinie 2014/30/EU hergestellt wurde. - is in conformity with the provisions of the Machinery Directive 2006/42/EC and if relevant also the provisi¬ons of the EMC Directive 2014/30/EU.
  • Page 81 11 - FORMS AND DECLARATIONS - z določili Direktive o strojih 2006/42/ES ter, če je to relevantno, tudi z določili EMC Direktive 2014/30/EU. - παραμένει σύμφωνη με τους όρους της Οδηγίας περί Μηχανών 2006/42/ΕΚ και σε περίπτωση που αυτό εφαρμόζεται και...
  • Page 82 11 - FORMS AND DECLARATIONS 11-4...
  • Page 83 Index ###_Index_### 3-wheel system......... . 10-1 4-wheel system.
  • Page 84 Noise emission ......... . 2-11 Note to the owner .
  • Page 86 Printed in U.S.A. Printed in U.S.A. Printed in Italy Kongskilde is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates. © 2018 CNH Industrial America LLC. All Rights Reserved.

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