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Kongskilde R310 Operator's Manual

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ORIGINAL INSTRUCTIONS
OPERATOR'S MANUAL
R310
Rotavator
Part number 51671005
2
edition English
nd
October 2019

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  • Page 1 ORIGINAL INSTRUCTIONS OPERATOR’S MANUAL R310 Rotavator Part number 51671005 edition English October 2019...

  • Page 2: Table Of Contents

    Contents 1 GENERAL INFORMATION Note to the owner................1-1 Note to the owner.
  • Page 3 5 TRANSPORT OPERATIONS Preparing for road transport Transport position ..............5-1 Shipping transport Lifting the implement .
  • Page 4 Storage Pressure washing ..............7-12 End of season service .

  • Page 5: General Information

    Directives 2006/42/EC and 2014/30/EU. Always use genuine KONGSKILDE Service Parts or parts that match at least the same quality, reliability and func- tionality as the equivalent original Service Parts when you service and repair your implement and do not modify your implement without a written permission of the manufacturer.
  • Page 6 KONGSKILDE is not liable for any damage caused by the use of ''non-genuine” parts and accessories. Rely on your authorized dealer to supply you with genuine KONGSKILDE parts only. These parts are covered by our warranty and will give you the best performance.
  • Page 7 NOTICE: Always use genuine KONGSKILDE Service Parts or parts that match at least the same quality, reliability and functionality as the equivalent original Service Parts when you service and repair your implement and do not modify your implement without a written permission of the manufacturer.
  • Page 8 1 - GENERAL INFORMATION As this publication is distributed throughout our international network, the implement illustrated, either as standard or as an accessory, may vary according to the country in which the implement is to be used. Low specification configu- rations, as chosen by the customer, may deviate from the specifications given.
  • Page 9 KONGSKILDE is not liable for any damage caused by the use of ''non-genuine” parts and accessories. Rely on your authorized dealer to supply you with genuine KONGSKILDE parts only. These parts are covered by our warranty and will give you the best performance.
  • Page 10 It is prohibited to carry out any modifications to the implement unless specifically authorized, in writing, by a KONGSKILDE representative. CLEANING YOUR IMPLEMENT When you use a high pressure washer, do not stand too close to the implement and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, and so on.

  • Page 11: Intended Use

    Only connect the KONGSKILDE rotavator to a tractor that corresponds with the specifications of the implement and is legal to use. Only the Power Take-Off (PTO) of the tractor can drive the attached rotavator.

  • Page 12: Prohibited Use

    No parts must be fitted to this implement, which have not Any other use beyond the intended use is regarded as been released by KONGSKILDE. They might affect the misuse and requires the authorization of the manufac- implement operation, safety of the user or other people, turer.

  • Page 13: Manual Scope And Required Training Level

    KONGSKILDE during normal operation, routine service, and maintenance. Periodic service consists of activities that are necessary to maintain the expected life of the KONGSKILDE ma- This manual does not contain all the information that re- chine. These activities have defined intervals.
  • Page 14 1 - GENERAL INFORMATION must demonstrate the ability to operate and service the KONGSKILDE machine in a correct and safe manner. 1-10...

  • Page 15: Product Identification Number (Pin)

    The Product Identification Number (PIN) is a serial num- ber that identifies the implement. The serial number, model and other specifications are on the PIN plate. Provide your KONGSKILDE dealer with the model and the PIN when you order parts. ZEIL18HT00547EA Company name...

  • Page 16: Product Identification

    1 - GENERAL INFORMATION Product identification NOTE: Do not remove or change the Product Identifica- tion Number (PIN) plate (1) on the implement. The PIN plate (1) is on the right-hand side of the imple- ment. ZEIL18TIL0783FA For future reference, record your implement model and PIN in the spaces below.

  • Page 17: Operator's Manual Storage On The Machine

    1 - GENERAL INFORMATION Operator's manual storage on the machine Keep this operator's manual protected and accessible on the tractor whenever you transport or operate the imple- ment. 1-13...

  • Page 18: Implement Orientation

    1 - GENERAL INFORMATION Implement orientation NOTE: To determine the left-hand side and the right-hand side of the implement, stand behind the implement and face the direction of travel during working operation. The following overhead view illustration is a general repre- sentation of the implement.

  • Page 19: Implement Components

    1 - GENERAL INFORMATION Implement components ZEIL18TIL0408FA Power Take-Off (PTO) shaft Trailing board Gearbox Topmast Side drive Trailing board adjustment Rotor Depth control adjustment with skids Frame 1-15...
  • Page 20 1 - GENERAL INFORMATION 1-16...

  • Page 21: Safety Information

    2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 22: General Recommendations

    2 - SAFETY INFORMATION General recommendations You can avoid most farm machinery accidents with the • Never let the implement run without supervision. observance of a few simple safety precautions. • Always keep a first aid kit handy. • This operator’s manual contains important information •...

  • Page 23: Illustrations

    2 - SAFETY INFORMATION Illustrations WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A NOTE: Some of the illustrations in this manual have been obtained by photographing prototypes.

  • Page 24: Starting Up The Implement Safely

    2 - SAFETY INFORMATION Starting up the implement safely Before you attach the implement to the tractor, ensure that Repair immediately a damaged PTO shaft before you the tractor is in good working order and that the brakes work with the implement. are efficient, particularly if you operate on hilly ground.

  • Page 25: Travelling On Public Roads

    2 - SAFETY INFORMATION Travelling on public roads Comply with the relevant traffic regulations Passengers WARNING Do not allow passengers to ride in the tractor unless a specific seat is provided. Impact hazard! Take care when making turns. The machine During transport, the transportation of people on the top rear end swings out when changing direction.
  • Page 26 2 - SAFETY INFORMATION When you turn during transport pay attention to the over- After you finish the transport, before you leave the tractor, hang and/or oscillating weight of the implement. always lower the implement to the ground in parking po- sition, turn off the tractor engine, pull the parking brake, Use engine braking when you drive down hills.

  • Page 27: Operating The Implement Safely

    2 - SAFETY INFORMATION Operating the implement safely Always start the implement with the PTO shaft in a posi- tion of maximum 10° from horizontal. WARNING Hazard to bystanders! Whenever a PTO is in operation, a guard must be in place Always sound the horn before starting the ma- to prevent death or injury to the operator or bystanders.

  • Page 28: Stopping The Implement Safely

    2 - SAFETY INFORMATION Stopping the implement safely When you park the implement there are some operational risks which may cause personal injury. Therefore, you WARNING must: Moving parts! Some components may continue to run after • Make sure that the ground is firm and even during park- disengaging the drive systems.

  • Page 29: Maintenance

    2 - SAFETY INFORMATION Maintenance anyone to enter the area underneath raised implement during operation. WARNING Do not leave the implement in a raised position while Maintenance hazard! parked or during service, unless securely blocked on Before you start servicing the machine, attach wooden blocks.

  • Page 30: Personal Protective Equipment (Ppe)

    2 - SAFETY INFORMATION Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as pro- tective clothing, eye protection, hearing protection, dust mask, hard hat, heavy gloves, work boots, and/or any other PPE that provides for the safety and protection of the individual that operates this equipment.

  • Page 31: Noise Emission

    2 - SAFETY INFORMATION Noise emission The noise emission is measured with the engine and all mechanisms engaged and running at normal operating speed for the specified use of the product. These are maximum values which in normal operating conditions will never be exceeded.

  • Page 32: Implement Stability

    2 - SAFETY INFORMATION Implement stability The combination of your tractor and implement can become unstable, due to the additional weight that the implement adds to the tractor. In order to guarantee stable and safe transport, you must check if you need ballast weights for transport and field work.

  • Page 33: Ecology And The Environment

    KONGSKILDE dealer, who will dispose of the used • In general, avoid skin contact with all fuels, oils, acids, batteries or recycle the used batteries properly. In some solvents, etc.

  • Page 34: Safety Signs

    2 - SAFETY INFORMATION Safety signs The following safety signs are on your implement as a guide for your safety and for the safety of those who work with you. Walk around the implement and note the content and loca- tion of all safety signs before you operate your implement.

  • Page 35: Safety Sign

    2 - SAFETY INFORMATION ZEIL18TIL0408FA Safety sign (1) WARNING Entanglement hazard! Do not wear loose clothing when operating Power Take-Off (PTO) driven equipment. Failure to comply could result in death or se- rious injury. W0337A Keep clear of and also keep loose clothing away from a rotating PTO shaft to avoid entanglement.
  • Page 36 2 - SAFETY INFORMATION Safety sign (2) WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the ma- chine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4.
  • Page 37 2 - SAFETY INFORMATION Safety sign (5) Carefully read the operator’s manual before operating the implement. Observe all the safety instructions before you connect the implement to the tractor. Part number: 71000187250 71000187250 Safety sign (6) WARNING Unexpected machine movement! ALWAYS make sure the work area is clear of bystanders and domestic animals before you start this procedure.
  • Page 38 2 - SAFETY INFORMATION Safety sign (8) Flying objects and risk of falling parts. Keep a safe distance of minimum 4 m (157.5 in) from the implement as long as the engine is running; do not climb on the implement. Part number: 74000666040 74000666040 2-18...

  • Page 39: Road Travel And/Or Informational Decals

    2 - SAFETY INFORMATION Road travel and/or informational decals ZEIL18TIL0408FA Decal (1) Power Take-Off (PTO) operating positions. Never exceed the following values: Minimum engagement 150 mm (5.9 in) Maximum lift 45° Maximum working angle 15° Minimum space 20 mm (0.79 in) Part number: 71000182484 71000182484 2-19...
  • Page 40 2 - SAFETY INFORMATION 2-20...

  • Page 41: Controls And Instruments

    3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform Operating principles For all information related to the description and the lo- cation of the controls to use your implement, see chap- ter “Controls and Instruments” in the operator’s manual of your vehicle.
  • Page 42 3 - CONTROLS AND INSTRUMENTS...

  • Page 43: Operating Instructions

    4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Starting the unit Choice of the tractor To use the rotavator, you should use tractors with a 11 – 29.4 kW (15 – 40 Hp) engine and a category I or category II linkage.

  • Page 44: Connection To The Tractor

    4 - OPERATING INSTRUCTIONS Connection to the tractor There are four positions for the lower brackets, depending on the category of the linkage of the tractor: • Category I centered (A). • Category I offset (B). • Category II centered (C). •...
  • Page 45 NOTE: If the PTO drive shaft halves have too little overlap, or if the male half bottoms out, it might be necessary to make alterations to the PTO drive shaft. Contact your local KONGSKILDE dealer for more info.

  • Page 46: Power Take-Off (Pto) Shaft - Shorten

    4 - OPERATING INSTRUCTIONS Power Take-Off (PTO) shaft – Shorten Power Take-Off (PTO) shaft length NOTE: Do not shorten your new Power Take-Off (PTO) shaft until you are certain that it is necessary. From the factory the distance from PTO to Power Input Connection (PIC) is standard on most tractor brands.
  • Page 47 4 - OPERATING INSTRUCTIONS Shortening the PTO drive shaft To shorten the PTO shaft proceed as follows. 1. Fasten the PTO drive shaft half parts to the PTO (on the tractor) and the PIC (on the implement). The PTO drive shaft half parts must be at the same horizontal level, opposite each other at the shortest distance from the tractor.

  • Page 48: Power Take-Off (Pto) Drive Shaft Guards

    4 - OPERATING INSTRUCTIONS Power Take-Off (PTO) drive shaft guards The KONGSKILDE rotavator comes with a non-rotating Power Take-Off (PTO) drive shaft which must be correctly fitted and well maintained. Before and after each use, examine the PTO driven im-...

  • Page 49: Parking The Unit

    4 - OPERATING INSTRUCTIONS Parking the unit Disconnection and parking WARNING Avoid injury! Always engage the parking brake and switch off the engine before working on the machine. Failure to comply could result in death or se- rious injury. W1046A To park the implement proceed as follows: 1.
  • Page 50 4 - OPERATING INSTRUCTIONS...

  • Page 51: Transport Operations

    5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Preparing for road transport Transport position Power Take-Off (PTO) shaft For transport purposes remove the Power Take-Off (PTO) drive shaft.

  • Page 52: Shipping Transport

    5 - TRANSPORT OPERATIONS Shipping transport Lifting the implement WARNING Crushing hazard! Use the machine lifting points when you lift and/or move the machine with heavy handling equipment. Lift the machine only from the indicated lifting eye hookup points. Always use adequate lifting equip- ment.

  • Page 53: Working Operations

    The rotavator comes with a standard rotor with six blades on flange. You can set the rotavator R310 - 100, R310 - 125 and R310 - 150 with the rotor with four blades on flange as optional. Blading standard rotors 1.

  • Page 54: Depth Control

    6 - WORKING OPERATIONS Weed cutters The rotavator is available with small weed cutter blades (5) at each end of the rotor. Long grass, weed, etcetera do not wrap round the rotor ends. The blades are slotted for adjustment and should be set to just clear the blade bolt heads on the end flanges.
  • Page 55 6 - WORKING OPERATIONS Trailing board The rotavator is available with a trailing board (2). To adjust the trailing board (2), proceed as follows: 1. Remove the hairpin cotter (3). 2. Remove the pin (4). 3. Place the pin (4) in the selected position. 4.

  • Page 56: Adjustments

    6 - WORKING OPERATIONS Adjustments Through simple adjustments the rotavator will produce a range of tilths in most soil types and handle various cul- tivation techniques, for example weed control, seedbed preparation, trash and chemical incorporation. As a general principle a combination of a slow tractor speed and a lowered trailing board produces fine tilths.

  • Page 57: Working In The Field

    6 - WORKING OPERATIONS Working in the field NOTICE: Never lower the rotavator while the tractor is turning. 1. Set the depth control skids to the required tillage depth (see Page 6-2). 2. Select a trial trailing board position to give the type of tilth required.
  • Page 58 6 - WORKING OPERATIONS...

  • Page 59: Maintenance

    7 - MAINTENANCE MAINTENANCE###_7_### General information General WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the ma- chine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4.
  • Page 60 7 - MAINTENANCE When you repair or maintain the implement it is especially important to ensure the correct personal safety. There- fore, always park the tractor (if mounted) and the imple- ment safely. Always disengage the Power Take-Off (PTO) drive shaft, activate the parking brake and stop the tractor engine be- fore you: •...

  • Page 61: Grease Fittings And Intervals

    7 - MAINTENANCE Grease fittings and intervals Before greasing the implement always wipe any dirt from the grease fittings. All points, except those with special notations, should be lubricated until the grease is forced out around the bear- ings and then the excess grease should be wiped off. Grease specification Use Multipurpose grease RENOLIT FEP3 (reference NH710A), or grease classified under NLGI 2.

  • Page 62: Fluids And Lubricants

    7 - MAINTENANCE Fluids and lubricants KONGSKILDE International KONGSKILDE Lubricant grade Item Capacity brand name specification specification 0.8 L API GL-5 Gearbox SAE 85W140 (0.2 US gal) MIL-L-2105D 1.2 L API GL-5 Side drive SAE 85W140 (0.3 US gal) MIL-L-2105D...

  • Page 63: Maintenance Planning

    7 - MAINTENANCE Maintenance planning Overview Filling Change fluid Grease Check Tighten Maintenance action Page no. After the first hour Nuts and bolts Daily Daily grease fittings Weekly Gearbox Side drive Nuts and bolts Every 500 hours Gearbox 7-10 Side drive 7-11 As required Blades...

  • Page 64: After The First Hour

    7 - MAINTENANCE After the first hour Nuts and bolts Torque again all the bolts and the nuts after the first hour of work. Daily Daily grease fittings Power Take-Off (PTO) shaft. ZEIL19TIL0115AA Right-hand side Stub axle. ZEIL19TIL0116AA...

  • Page 65: Weekly

    7 - MAINTENANCE Weekly Gearbox Oil level check To check the gearbox oil level, proceed as follows: 1. Place the machine on a level surface. 2. Clean the area round the plug with gauge (1) and re- move the plug (1). 3.

  • Page 66: Side Drive

    7 - MAINTENANCE Side drive Oil level check To check the side drive oil level, proceed as follows: 1. Place the machine on a level surface. 2. Remove the plug (2) and check the oil level. 3. If necessary, add oil through the plug (1) until the oil reach the plug (2).

  • Page 67: Nuts And Bolts

    7 - MAINTENANCE Nuts and bolts Torque again all the bolts and the nuts every week.

  • Page 68: Every 500 Hours

    7 - MAINTENANCE Every 500 hours Gearbox Oil change To change the gearbox oil, proceed as follows: 1. Place the implement on a level surface. 2. Clean the area round the plug with gauge (1). 3. Remove the plug with gauge (1). 4.

  • Page 69: Side Drive

    7 - MAINTENANCE Side drive Oil change To change the side drive oil, proceed as follows: 1. Place the implement on a level surface. 2. Remove the lower bolts (4) to form a gap between the side plate and the cover (3). 3.

  • Page 70: As Required

    7 - MAINTENANCE As required Blades Check that no blades, carriers or bolts are missing. If any of these parts are missing, install the missing parts before you continue the work. Check that the blades are not damaged or worn. Storage Pressure washing Before you use pressure washing, clean the implement...
  • Page 71 7 - MAINTENANCE 4. Before the storage of the implement, check carefully for damaged parts, loose screw-joints, leakage, wear and other defects. If there is any damage, it may be forgotten during the storage and result in problems the following season. Note down the necessary parts you will need before the next season and order the spare parts.

  • Page 72: Ordering Parts And / Or Accessories

    Order and install the spare parts and/or accessories at once before the next season. When you order spare parts, always make sure to give your KONGSKILDE dealer the model number and the Product Identification Number (PIN) of your implement. See “Product identification” in Chapter 1 of this opera- tor’s manual.

  • Page 73: Preseason Service

    7 - MAINTENANCE Preseason service Follow the steps outlined below at the beginning of each season to ensure the implement is in good condi- tion and ready for use. 1. Check all the nuts and bolts torque. 2. Grease the implement, as detailed in the "Mainte- nance Chart".
  • Page 74 7 - MAINTENANCE 7-16...

  • Page 75: Troubleshooting

    8 - TROUBLESHOOTING TROUBLESHOOTING###_8_### Fault code resolution Troubleshooting Problem Possible Cause Correction Insufficient depth Insufficient depth. Adjust depth control equipment. obtained. Insufficient power. Use the lower tractor gear. The soil is too hard. Till the field a second time. Blades “trowelling” (rolling over ground). Use the lower tractor gear.
  • Page 76 8 - TROUBLESHOOTING...

  • Page 77: Specifications

    Rotor speed Blades per flange Number of blades Maximum engine power 11 – 29.4 kW R310 - 090 (15 – 40 Hp) 11 – 29.4 kW R310 - 100 (15 – 40 Hp) 14.7 – 29.4 kW R310 - 115 (20 –...

  • Page 78: Dimensions

    9 - SPECIFICATIONS Dimensions Working width Transport width Model 90 cm (35.4 in) 105 cm (41.3 in) R310 - 090 R310 - 100 100 cm (39.4 in) 115 cm (45.3 in) 115 cm (45.3 in) 130 cm (51.2 in) R310 - 115 R310 - 125 125 cm (49.2 in)

  • Page 79: Weights

    9 - SPECIFICATIONS Weights Model Standard weight Maximum weight 161 kg (354.9 lb) 165 kg (363.8 lb) R310 - 090 168 kg (370.4 lb) 170 kg (374.8 lb) R310 - 100 R310 - 115 176 kg (388 lb) 180 kg (396.8 lb) R310 - 125 182 kg (401.2 lb)

  • Page 80: Torque

    9 - SPECIFICATIONS Torque Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica- tions unless otherwise stated The minimum hardware tightening torque on drawings, in specifications, etcetera have priority. In the following tables, torque specifications are shown following the standard ENS7001, applicable for material class 8.8 and material class 10.9.

  • Page 81: Identification Markings

    9 - SPECIFICATIONS Flange head bolt/Flange nut Nominal Class 10.9 in N m (lb ft) Size 2.0 N·m (1.5 lb ft) 4.6 N·m (3.4 lb ft) 9.4 N·m (6.9 lb ft) 15.9 N·m (11.7 lb ft) 38.7 N·m (28.5 lb ft) 76.5 N·m (56.4 lb ft) 134 N·m (98 lb ft) 213 N·m (157 lb ft)
  • Page 82 9 - SPECIFICATIONS Metric hex nuts and locknuts, Classes (CL) 05 and upward NHIL14RB00663AA Metric hex nut identification markings • (1) – Manufacturer's identification • (3) – Property class • (2) – Clockwise type markings indicate property class and may include manufacturer identification (if applied), Example: property marks 240°...

  • Page 83: Fluids And Lubricants

    9 - SPECIFICATIONS Fluids and lubricants KONGSKILDE International KONGSKILDE Lubricant grade Item Capacity brand name specification specification 0.8 L API GL-5 Gearbox SAE 85W140 (0.2 US gal) MIL-L-2105D 1.2 L API GL-5 Side drive SAE 85W140 (0.3 US gal) MIL-L-2105D...
  • Page 84 9 - SPECIFICATIONS...

  • Page 85: 10 - Accessories

    Rotor The rotavator comes with a standard rotor with six blades on flange. You can set the rotavator R310 - 100, R310 - 125 and R310 - 150 with the rotor with four blades on flange as optional. 10-1...
  • Page 86 10 - ACCESSORIES 10-2...
  • Page 87 Index ###_Index_### Adjustments ......... . . Blades .
  • Page 88 Ordering parts and / or accessories ....... . . 7-14 Overview .
  • Page 90 Printed in U.S.A. Printed in U.S.A. Printed in Italy Kongskilde is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates. © 2018 CNH Industrial America LLC. All Rights Reserved.

This manual is also suitable for:

R310-090R310-100R310-115R310-125R310-140R310-150

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