Cumberland PNEG-881 Installation And Operation Manual
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Cumberland PNEG-881 Installation And Operation Manual

Curtain controller sprocket and chain drive
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Curtain Controller
Sprocket and Chain Drive
Featuring the Header Sprocket System
Installation and Operation Manual
PNEG-881
Version: 9.0
Date: 05-16-23
PNEG-881

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Summary of Contents for Cumberland PNEG-881

  • Page 1 Curtain Controller Sprocket and Chain Drive Featuring the Header Sprocket System Installation and Operation Manual PNEG-881 Version: 9.0 Date: 05-16-23 PNEG-881...
  • Page 2 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installation occurs. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 3: Table Of Contents

    One Sided Pull Operation ........................42 Chapter 11 Wiring Diagrams ..........................44 Wiring Diagram for 110V 60 Hz ......................44 Wiring Diagram for 220V 50/60 Hz .....................45 Curtain Controller Wiring Diagram for Latchout Switch (SPRKT3630-W) ..........46 Chapter 12 Warranty ............................47 PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 4: Chapter 1 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-4 PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 5: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 6: Safety Cautions

    Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 7 ST-0027-4 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036-2 PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 8: General Safety Statement

    Use of the system in any other way is a misuse of the system and may endanger safety and health. Only genuine AP/Cumberland parts are to be used in the installation and use of the Curtain Controller System. Use of other non-genuine parts is a misuse of the system and may lead to dangerous situations imperilling the safety and health of you and others.
  • Page 9 1:1 pulley ratio. 60 RPM Gear motors can lift a maximum of 2000 lbs./909.1 kg at a 1:1 pulley ratio. Refer to ratio chart on Page 10 for other configurations. If weight limit to be verified without scales, measure amperage of motor to ensure it is below maximum amperage threshold. PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 10 1. Safety Figure 1A 15 RPM Figure 1B 30 RPM Figure 1C 60 RPM PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 11: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 12: Chapter 2 Decals

    Causera de sérieuses injury or death. blessures ou la mort. Lockout power Couper/verrouiller le before servicing. courant avant l’entretien. GSI Group 217-226-4421 DC-1948 DC-1948 is located on the electrical unit within the Curtain Controller. PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 13 N’approchez pas les Keep hands clear of mains du pignon et sprocket and chain. de la chaîne. DC-1517 DC-1517 is located underneath the sprocket covers above the warning decal (DC-856) on the Curtain Controller. PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 14 1004 E. Illinois St., Box 20 Assumption, IL 62510 Assumption, IL 62510 DC-818 DC-818 is located on the front cover DC-1538 is located on the front cover of AVS Curtain Controller. of AVS Curtain Controller. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 15: Chapter 3 Installation

    (See Figure 3B.) NOTE: The 3" lag bolt should only be used to hang the machine to the wall. Do not attempt to operate the machine until it is fully secured. Figure 3B PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 16 7. Insert the chain into the top of the machine onto the sprocket and pull down through the machine until the chain reaches the chain adapter. (See Figure 3D.) 8. Fasten the chain to the chain adapter by using the master link. (See Figure 3D.) Figure 3D PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 17 15. Install sprockets, brackets, hand winches etc., according to the appropriate mounting configuration. 16. Wire the Curtain Controller to the appropriate control. (See wiring diagrams on Pages 44 and 46.) Be sure to properly ground all motors and electrical equipment. PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 18 19. Re-install the front cover. This will protect the integrity of the machine and ensure the safety of those working on or near the machine. (See Figure 3G.) Adjustment rod Locking collar Spring clamp Figure 3G PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 19: Latchout Switch

    Figure 3M on Page 20 shows the correct position with the plunger recessed into the switch housing. Figure 3K Incorrect (Open Circuit Position) Figure 3J Incorrect (Open Circuit Position) Figure 3L Correct (Closed Circuit Position) PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 20 IMPORTANT: After switch installation and prior to curtain machine operation, ensure that the relationship between the switch and drive block is correct. Failure to do so will damage switch, switch bracket and possibly other surrounding components. Correct Orientation Figure 3N Figure 3O Incorrect Orientation PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 21: Chapter 4 Header Sprocket

    Curtain Controller. Pulling one curtain to the left of the Curtain Controller. Curtain Controller is mounted horizontally. Remove the cap plugs in the top of the machine and run chains through the top holes. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 22: Chapter 5 Sprocket Cover Mounting

    Step 5: Fasten the sprocket cover to the machine using four (4) #10-16 x 5/8" sheet metal screws. The top of the sprocket cover should be flush with the top of the machine. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 23: Chapter 6 Maintenance

    6. Manually run machine in both directions to ensure positive shut off and unrestricted cable movement. 7. Inspect drive screw for debris in the threads. Debris in threads may cause premature failure of drive block. 8. Inspect the thrust bearing. Lubricate as needed. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 24: Chapter 7 Troubleshooting Guide

    2. Free switch and adjust as needed. 2. Limit switch catching on adjustment rod mechanism. 1. Runs in one direction only, both automatic and manual. 3. Replace switch. 3. Limit switch failure. 4. Replace Control. 4. Control failure. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 25: Parts List

    8. Parts List 1. Enclosed Limit Switch Assembly - (See Pages 26 and 27.) 2. Curtain Machine Components - (See Pages 28-31.) 3. 36" 30 RPM AVS Curtain Controller Parts (SPRKT3630-W) - (See Pages 32-35.) PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 26: Enclosed Limit Switch Assembly

    8. Parts List Enclosed Limit Switch Assembly PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 27 S-7931 Nut, Hex #10-24 SS-304 or 316 SSS-7931 S-995 Screw, MS #10-24 x 1" PHP SS 30-0519 Spring, Clamp 0.235" I.D. 52-0321 Adjustment Rod Retainer 4" x 6" DC-889 Decal, Danger High Voltage PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 28: Curtain Machine Components

    8. Parts List Curtain Machine Components NOTE: The parts pointed out on this page are listed on Page PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 29 8. Parts List Curtain Machine Components (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 30 8. Parts List Curtain Machine Components (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 31 Decal, Danger High Voltage DC-1516 Decal, Caution Automatic Equipment DC-1517 Decal, Danger, Sprocket/Chain DC-818 Decal, New CC Front Panel DC-1345 Decal, Danger, Sprocket/Chain DC-1538 Decal, CC Grease Zerk Locations DC-789 Decal, Adjustment Line PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 32: 36" 30 Rpm Avs Curtain Controller Parts (Sprkt3630-W)

    8. Parts List 36" 30 RPM AVS Curtain Controller Parts (SPRKT3630-W) NOTE: The parts pointed out on this page are listed on Page PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 33 8. Parts List 36" 30 RPM AVS Curtain Controller Parts (SPRKT3630-W) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 34 8. Parts List 36" 30 RPM AVS Curtain Controller Parts (SPRKT3630-W) (Continued) NOTE: The parts pointed out on this page are listed on Page PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 35 HSCB FOL W/L/JNT, Box Top S-7489 Nut, Hex 3/8"-16 JS500 Grade 5 Manual, Curtain Controller (Sprocket PNEG-881 and Chain Drive) Insert, Threaded 1/4"-20 Steel/Zinc- S-8979 Yellow Dichromate WR-142BK Wire, 14-2 SJ Black Wire Cord PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 36: Installation Kit

    Handy Box Cover-Galvanized 1781 Duplex Receptacle - 115V with Ground 1785 Handy Box - Surface Mount Nail On 1782 Connector, 3/8" Romex, 1/2" Thread Figure 9B NOTE: Assembly parts can be purchased separately. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 37: Installation Kit (Purchased Separately) (52-0312)

    Nut, Hex 3/8"-16 JS500 Grade 5 50-0310 Assembly, Corner Sprocket, #50 Chain S-8032 Nut, Flange 3/8"-16 SS S-9046 Screw, Lag 3/8" x 3" HH ZN Grade 2 NOTE: Assembly parts can be purchased separately. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 38: Installation Kit (Purchased Separately) (52-0303, 52-0309 And 52-0314)

    Ref # Part # Description 52-0202 Swivel, for CC Sprocket Machines 52-0297 #50 Chain Adapter D32-0015 Link, Connection #50 Roller Chain 52-0313 #50 Chain, 84" Section NOTE: Assembly parts can be purchased separately. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 39: Chapter 10 Wall Mount

    2 feet (2') of cable movement at the curtain. Figure 10B Figure 10B shows 1:1 chain/cable configuration. This means: 1 foot (1') of chain movement at the machine equals 1 foot (1') of cable movement at the curtain. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 40: Outside Sidewall Mount For Curtains (Vertical Installation)

    Outside Sidewall Mount for Curtains (Vertical Installation) Figure 10D Figure 10D shows 1:2 chain/cable configuration. This means: 1 foot (1') of chain movement at the machine equals 2 feet (2') of cable movement at the curtain. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 41: Inside Endwall Mount For Curtains

    Inside Endwall Mount for Vent Doors (Vertical Installation) Figure 10F Figure 10F shows 1:2 chain/cable configuration. This means: 1 foot (1') of chain movement at the machine equals 2 feet (2') of cable movement at the doors. PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 42: Inside Sidewall Mount For Vent Doors (Horizontal Installation)

    NOTE: Actual installation pictures to be added. One Sided Pull Operation For one sided pull operation, the load must be equalized on the drive block by using the sprocket (52-0310). Figure 10H Sprocket Position for Side Pull PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 43 10. Wall Mount Sprocket (52-0310) Figure 10I Sprocket (52-0310) Figure 10J Drive Block Connection PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 44: Chapter 11 Wiring Diagrams

    11. Wiring Diagrams Wiring Diagram for 110V 60 Hz PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 45: Wiring Diagram For 220V 50/60 Hz

    11. Wiring Diagrams Wiring Diagram for 220V 50/60 Hz PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 46: Curtain Controller Wiring Diagram For Latchout Switch (Sprkt3630-W)

    11. Wiring Diagrams Curtain Controller Wiring Diagram for Latchout Switch (SPRKT3630-W) PNEG-881 Curtain Controller (Sprocket and Chain Drive)

  • Page 47: Chapter 12 Warranty

    GSI warrants, subject to all other conditions described in this Warranty, Service Parts which it manufactures for a period of 12 months from the date of purchase, unless specified in Enhancements above. Parts not manufactured by GSI will carry the Manufacturer’s Warranty. (Protein Limited Warranty_REV01_06 November 2018) PNEG-881 Curtain Controller (Sprocket and Chain Drive)
  • Page 48 This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.automatedproduction.com / www.cumberlandpoultry.com...

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