Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI. Part No. 4801-5338 Rev 2-2015 Evolution 4000 4 of 86...
When this controller is used in a life support heating and ventilation system where failure could result in loss or injury, the user should provide adequate back-up, or accept the risk of such loss or injury! Part No. 4801-5338 Rev 2-2015 Evolution 4000 5 of 86...
6607-8221 120/230 VAC 50/60 Hz 1-1/2 HP @ 240 VAC EV-4000 24 Stage Controller Maximum 122°F/50°C NOTE: Room Temperature Must Be Kept Between 32F/0C and 122F/50C. EVOLUTION 4000 DIMENSIONS 23.75” 9.75” 16.25” 32.25” Part No. 4801-5338 Rev 2-2015 Evolution 4000...
4. Introduction The Evolution 4000 Controller is the newest member of Cumberland‟s environmental controller line. The Evolution 4000 Controller has the same operational features as the 3001 except the 4000 has the following NEW features/capabilities: Stage capability is now increased to 40 stages; Consolidated inside one control box. The Evolution 4000 Controller can be expanded up to 56 stages using a EV-16 Expansion Module (p/n: 6607- 8016).
5. Evolution Front Panel The Evolution 4000 Controller cover is divided into two main areas. The main control user interface is located on the top-half of the panel and contains the Main Display, Editor and Navigator user interface controls. The Stage Switches are located on the bottom-half of the front panel. The Navigator is used to select the information to be displayed in the Main Display.
(Targets, limits, alarm status and other information detailed in Section 6.11). Light Emitting Diode Indicator Up Select Button Down Select Button Light Emitting System Select Diode Indicator Button System Modes Part No. 4801-5338 Rev 2-2015 Evolution 4000 9 of 86...
If you would like to reverse directions, release button for at least one second and then press again. It will now adjust in the opposite direction. Contrast Button (Increase or Decrease Screen Contrast) Part No. 4801-5338 Rev 2-2015 Evolution 4000 10 of 86...
No system setup menu‟s to sort through each time that Spanish or English language is preferred. The LANGUAGE button is located in the front panel Editor section. Language Button Part No. 4801-5338 Rev 2-2015 Evolution 4000 11 of 86...
The open output will always be the odd stage and the close stage will always be the even stage. Part No. 4801-5338 Rev 2-2015 Evolution 4000 12 of 86...
Locks A lock feature has been included for additional security to the Evolution 4000 settings. This ** PASSWORD PROTECTED ** feature locks the Program Setup screens to You must enter the current controller Password to continue.
( ). Two feed bins may be monitored (Bin #1 & Bin #2). (10) Sensor 1 through 8 – The current temperature read by each sensor. Part No. 4801-5338 Rev 2-2015 Evolution 4000 14 of 86...
See Section 7.5. NOTE: This only affects the variable timer %. Min1% and Min2% are unaffected. Part No. 4801-5338 Rev 2-2015 Evolution 4000 15 of 86...
(12) Tunnel Stage Adjustments – Displays the current calculated tunnel stage adjustments as determined by the growout curve. (13) Heat Stage Adjustments – Displays the current calculated heat stage adjustments as determined by the growout curve. Part No. 4801-5338 Rev 2-2015 Evolution 4000 16 of 86...
(15) Min Run % - The minimum Run Time inside the parenthesis shows the current percentage. percentage. (16) Min Temp - The minimum temperature. The timer will be at minimum Run %. Part No. 4801-5338 Rev 2-2015 Evolution 4000 17 of 86...
Clock and Feed Clock Stages are listed after the Inlet Conditions section. The Heat Stages are then displayed in order of increasing ON Temperatures. The Cool stages, including the Variable Output stages, are listed below the Target Line in order of increasing ON Temperatures. Part No. 4801-5338 Rev 2-2015 Evolution 4000 18 of 86...
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N/A: The stage is not allowed to turn on with the current set conditions. Off: The stage is currently OFF. On: The stage is currently ON. Timed: The stage is currently ON with a timer. Part No. 4801-5338 Rev 2-2015 Evolution 4000 19 of 86...
<CLOSED>. When the machine is partially open and/or currently in movement, this column will indicate <ACTIVE>. When the machine has been disabled due to another Inlet operation currently in process, this column will indicate DISABLED. Part No. 4801-5338 Rev 2-2015 Evolution 4000 20 of 86...
Any stage can Section 6.4. be set to any of these modes. The available stage options are: Off, Heat, CSTIR, CNEG, CNEGT, CTUN, LIGHT, FEED or CEVAP. Part No. 4801-5338 Rev 2-2015 Evolution 4000 21 of 86...
(6) OFF -The OFF column indicates the minimum ON temperature at which the fan will run at minimum speed. (7) Time – None, Min1, Min2, Var or Always ON (ON). Always ON when Rtemp is below MIN ON. Part No. 4801-5338 Rev 2-2015 Evolution 4000 22 of 86...
(4) Low Temp - The low recorded temperature and the time of day low temperature occurred. NOTE: The High and Low temperature readings are taken from the Sensors for Display in "Sensor Setup" of the Program Setup Screen. Part No. 4801-5338 Rev 2-2015 Evolution 4000 23 of 86...
(3) Natural Ventilation – The time the side wall curtains are open. (4) Transition to Tunnel – The time required to transit to tunnel mode. (3 minutes per transition) (5) Tunnel Ventilation – The time spent in the Tunnel mode. Part No. 4801-5338 Rev 2-2015 Evolution 4000 24 of 86...
(6) Date & Time – The date and time of the last alarm. Date is given as Month/Day. (7) Cause – Displays the reading of the high temperature that caused the alarm. Part No. 4801-5338 Rev 2-2015 Evolution 4000 26 of 86...
Off due to tunnel. Not settable. Status (5)Cause: Nat Auxiliary indicator only. NOTE: This alarm is automatically set by the Evolution 4000 Controller. (3) Last Alarm Statistics - Identifies the date, time and cause of the last alarm. (4) Date & Time - The date and time of the last alarm.
(8) Tunnel Ventilation - See Section 7.8. 7.14. (9) On/Off Stages - Settings for Set up of stages. See (15) Diagnostics - See Section 7.15. Section 7.9. (16) SD Card Operations - See Section 7.16. Part No. 4801-5338 Rev 2-2015 Evolution 4000 28 of 86...
(2) High Temp – The high recorded temperature and the time of day that it occurred. (3) Low Temp - The low recorded temperature and the time of day low temperature occurred. (1)DAY (2)HIGH TEMP (4)LOW TEMP 71.0°-12:34p 61.6°–12:34a 71.0°-12:34p 61.6°–12:34a 71.0°-12:34p 61.6°–12:34a Part No. 4801-5338 Rev 2-2015 Evolution 4000 29 of 86...
(2) Target Temperature – Backup target temperature. (3) Back-Up Low Limit - The low temperature limit at which the Back-up will turn on the heat stage. (4) Back-Up Run % The Back-up timer percentage. Part No. 4801-5338 Rev 2-2015 Evolution 4000 30 of 86...
This setting is automatically calculated based on the controller target temperature. If the Back-Up fails to communicate with the Evolution 4000 control the Back-Up will display an LnE. At this point the Back-Up will take over minimum ventilation by running all Cool 1 circuits on this timer.
EV-INPUT/OUTPUT here. EV-INPUT/OUTPUT - This EV-8(1-8) is the PCB194 back board of the EV-8(9-16) Evolution 4000. EV-8 is the five EV-8(17-24) EV-8(25-32) PCB191 boards on the lower portion EV-8(33-40) of the Evolution 4000 enclosure EV-16(41-56) door.
Temperature OR any Heat Stage is activated. The Attic Inlets will remain active until the averaged house temperature reach the selected Tunnel Off-Point Temperature. After the Tunnel Off-Point Temperature is reached, the Attic Inlets will be disabled and remain disabled until any Heat Stage is activated. Part No. 4801-5338 Rev 2-2015 Evolution 4000 33 of 86...
(15) Open –This will be the temperature at which your curtain will open for natural ventilation. (16) Close - This will be the temperature at which your curtain will close from natural ventilation and start it back to minimum ventilation. Part No. 4801-5338 Rev 2-2015 Evolution 4000 34 of 86...
(c)Adjust Between 11:00a and 1:00p Target Adjust – The desired degrees above or below the Target Temperature. Adjust Between – The selected time of day for which the Target Temperature Differential will occur. Part No. 4801-5338 Rev 2-2015 Evolution 4000 35 of 86...
Preheat Target – Target Temperature for preheating. Preheat – On or Off. Preheat allows the controller to run the target to a higher set target temperature for preheating the house. Part No. 4801-5338 Rev 2-2015 Evolution 4000 36 of 86...
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Temperature Differential will occur. Max Reduction of Opt% – The Evolution 4000 can reduce the optimum timers run time when the outside temperature falls below room temperature. This value is the maximum reduction allowed for this feature. The maximum is reached when the outside temperature is 40 degrees F below room temperature.
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EXAMPLE OF Heat Tunnel Heat Tunnel Target Target Adjust Adjust Adjust Adjust Part No. 4801-5338 Rev 2-2015 Evolution 4000 38 of 86...
(11) Increase High Temperature Limit +##° in Tunnel –While in the tunnel mode the Evolution 4000 can adjust the High Temperature Limit. Enter the number of degrees that the limit is to be increased while in the tunnel mode.
Light Run lights. Sets light intensity to vary linearly with time. For use with Cumberland‟s line of Funnel Flow fans that are 24” or less. Also, line Fan 1 voltage must be single phase.
Stage, the Stage turns all of the Cool Negative Fans OFF when the Stage comes ON. Example: Turning 36” Sidewall Fans OFF when a 48” Negative Tunnel Fan comes ON while still pulling air through the vent boards. Part No. 4801-5338 Rev 2-2015 Evolution 4000 42 of 86...
(2) Growout Day Override – During the first days of the growout period, especially during brooding, the Evolution 4000 can be set to only allow the cool tunnel stages to operate after a specified number of days in the growout period. When set to Only While, the Growout Day Override will allow the stages to operate only while the growout day is greater than the day you set.
(7) Start – Enter the start time in hours and minutes of the feed schedule cycle. (8) Runtime – Enter the length of time in hours and minutes for the feeding cycle. Part No. 4801-5338 Rev 2-2015 Evolution 4000 45 of 86...
(1)Seasonal Program = 1 (2)Program Name = PROGRAM1 or set the password to access applicable (3)Copy to Program = 2 (4)Enter to Proceed screens. (5)Change Password Part No. 4801-5338 Rev 2-2015 Evolution 4000 46 of 86...
(13) Voltage Resets - For HHI Use Only. (14) Hard Resets - For HHI Use Only. (15) Analog and Digital Input Status – For HHI Service Technician Use ONLY. Part No. 4801-5338 Rev 2-2015 Evolution 4000 47 of 86...
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Humidity 1 & Inputs Humidity 2 Inputs Water 1 & Water 2 Meter Inputs Temp 1 – Temp 8 & Run 1 & Run 2 Outside Temperature Current Sensor Inputs Sensor Inputs Part No. 4801-5338 Rev 2-2015 Evolution 4000 48 of 86...
** Press “Enter” to Return. which may vary for different software versions. Values Saved is the specific number of settings Select “Enter” to copied from the return to the SD controller. Card Operations Screen. Part No. 4801-5338 Rev 2-2015 Evolution 4000 50 of 86...
After you review Sensor Setup, you will be returned to the Program Setup Screen. Tunnel Enabled = Off Reverify Settings Backup Enabled = No Sensor Setup Part No. 4801-5338 Rev 2-2015 Evolution 4000 51 of 86...
PC with SD Card Read/Writer Instructions Obtain the software upgrade files from the local dealer, distributor, representative, or the Cumberland web site (www.Cumberland.com). Two files are required to update the PCB197 control board software; “loader.cfg” and “4000vxxx.hex”. The “xxx” will show the current software version.
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An SD card with the updated software inserted into the Evolution SD card Password: 0000 socket. Evolution Software Update Cumberland Bootloader Version 7 Updating system software. Please wait… Select HERE if you wish to run the HERE System software updater.
Operation of these outputs could be controlled using the breaker box. EV4000 PCB190 Stages Relay Card Part No. 4801-5338 Rev 2-2015 Evolution 4000 54 of 86...
The EV4000 controller is factory prewired for 240 VAC. For 115 VAC Power, disconnect both the orange and yellow wires from the orange jumper then connect the Yellow and Orange wires to the terminal block L1 & L2 as shown above. Part No. 4801-5338 Rev 2-2015 Evolution 4000 56 of 86...
Local addresses are assigned by setting a series of three DIP switches on the PCB 191 circuit board. There are three switches that can be set as shown in the above table. For example, if all three DIP switches are set to "ON", the Stages are 1 through 8. Part No. 4801-5338 Rev 2-2015 Evolution 4000 57 of 86...
PCB 194 Inset A Inset A NOTE: Other sensors are connected similarly. WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Warning! Tape Shields To Prevent Bare Wires From Touching! Part No. 4801-5338 Rev 2-2015 Evolution 4000 58 of 86...
Connecting Static Pressure Sensor to Evolution 4000 WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Remote Static Pressure Monitor Prewired Connections PCB 198 Part No. 4801-5338 Rev 2-2015 Evolution 4000 59 of 86...
Keep Separate From High Voltage Wires! Inset B Wire Colors Will Depend On Customer Inset A Supplied Cable. +12V Signal Refer to 4802-5103 for Additional Humidity Sensor Wiring & Assembly Instructions. Part No. 4801-5338 Rev 2-2015 Evolution 4000 60 of 86...
Board Auxiliary Alarm Relay NOTE: The internal wiring shows the condition of the relay during normal conditions (no alarm present). During an alarm condition, the contact positions will be reversed. Part No. 4801-5338 Rev 2-2015 Evolution 4000 61 of 86...
EV- 4000 controller. If using a 3 water meter, “Ignore Inlet #2 Auxiliary Swx” is set to “YES” on the Diagnostic Screen. “Yes” is the factory default setting. Part No. 4801-5338 Rev 2-2015 Evolution 4000 62 of 86...
Stage NOT in Back-up No Jumper in case of a failure. Operation of these outputs could be installed controlled Part No. 4801-5338 Rev 2-2015 Evolution 4000 63 of 86...
9.11 Applying Inlet Stage Labels to the Evolution 4000 Cover Label The Stages user interface below shows the toggle switches for controlling the 40 stage relay boards. Stages may be set/programmed as inlets to control vents & curtains. When the Manual/Auto toggle switch is placed in Auto position, inlet opens and closes according to programmed instructions.
9.12 Connecting the PowerTrak to the Evolution 4000 Evolution 4000 Inset A Apply Vent Label to cover label. Refer to Section 9.11. WARNING! Keep High Voltage (Or AC) Separate From Low Voltage Wires! Inset B PowerTrak CONTROLLER AC IN SWITCH NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected to "OPEN"...
9.13 Connecting the PowerTrak and S-3 Back-Up to the Evolution 4000 WARNING! Evolution 4000 Keep High Voltage (Or AC) Separate From Low Voltage Wires! Do not perform modifications or wiring with voltage applied! Secondary Sensing System Apply Vent Label to cover label.
1. If curtain is setup to pull curtain up to open, then reverse wires connected to“Upper” and “Lower” terminals. 2. If using Natural Ventilation, DI2 & DI3 become Auxiliary Inputs for NV#3 and NV#4. Part No. 4801-5338 Rev 2-2015 Evolution 4000 67 of 86...
SWITCH NOTE: Natural auxiliary NV#1 connects the same as NV#2. NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected to 'Upper' and 'Lower' terminals. Part No. 4801-5338 Rev 2-2015 Evolution 4000 68 of 86...
1. If curtain is setup to pull curtain up to open, then reverse wires connected to 'Upper' and 'Lower' terminals. 2. If using Natural Ventilation, DI2 & DI3 become Auxiliary Inputs for NV#3 and NV#4. Part No. 4801-5338 Rev 2-2015 Evolution 4000 69 of 86...
9.17 Evolution 4000 Power Connection Connecting Power from Breaker to a Heat Stage And a Cool Stage in the Evolution 4000 Terminal Blocks for Stage connections NOTE: Example above shows how to wire stages to heating & cooling equipment. Stage numbers are shown on label affixed to Cover over Relay Board area.
9.18 Connecting Local Network & Backup to the Evolution 4000 WARNING! LOW VOLTAGE! Keep Low Voltage Wires Separate From High Voltage Wires Warning! Tape Shield To Prevent Damage! NOTE: Harness to connect Local Network and Back-up together are connected & included in the Back-up and 16 Stage Expansion units.
40 stages, points out the location of the stage relay connections, electrical information, and most of the main replacement part numbers. Part No. 4801-5338 Rev 2-2015 Evolution 4000 73 of 86...
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The EV4000 controller is factory prewired for 240 VAC. For 115 VAC Power, disconnect both the orange and yellow wires from the orange jumper then connect the Yellow and Orange wires to the terminal block L1 & L2 as shown above. Part No. 4801-5338 Rev 2-2015 Evolution 4000 77 of 86...
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CONN TBLK 3 pos Magnum (on PCB198, J1 & J3) 3006-5084 CONN TBLK 4pos Magnum (on PCB198, J5) 3006-5088 CONN TBLK 6pos Magnum (on PCB198, J9) 3006-2140 CONN AC TBLK EV4000 Part No. 4801-5338 Rev 2-2015 Evolution 4000 78 of 86...
Use Low Pressure Alarm in Tunnel: _____ Disable Tunnel until Growout day: _____ Cool Timer for Evaporative cooling Timer Cycle _____ (minutes) Max. Run % _____ Min. Run % _____ Part No. 4801-5338 Rev 2-2015 Evolution 4000 82 of 86...
Poultry House Layout and Specification Lighting Program Schedule/ Run Time On Time Intensity Ramp (hours: minutes) Feed Program Schedule/ Schedule Run Time Run Time Time Ramp Time /Ramp (hours: minutes) (hours: minutes) Part No. 4801-5338 Rev 2-2015 Evolution 4000 83 of 86...
Cool 2 Cool 3 10. Alarm Specifications Alarm Settings Other Requirements: High Temperature Low Temperature Cycle Pressure High Pressure Low Pressure (If used in Tunnel) High Water Usage Low Water Usage Part No. 4801-5338 Rev 2-2015 Evolution 4000 84 of 86...
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