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Summary of Contents for Cumberland Evolution 3000
- Page 1 Evolution 3000 and 3001 Environmental Controller Cumberland Date: 05-18-15 1004 E. Illinois St. Assumption, IL 62510 Controller Software Version V0.37 Part No. 4801-5307 Rev 2-15 Owners Manual Evolution 3000 and 3001 • Phone 217-226-4421 • Fax 217-226-4420 CUMBERLAND Assumption, IL 62510...
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Page 2: Table Of Contents
Growout Curve With Optimum Mode OFF ..................28 7.6.2 Growout Curve With Optimum Mode ON ..................30 Tunnel Ventilation ..........................33 ON/OFF Stages .............................34 7.8.1 On/Off Stage Details ........................35 Variable Stage Outputs .........................35 Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 Table of Contents... - Page 3 9.10 Connecting the PowerTrak to the Evolution 3000 & 3001 ..............51 9.11 Connecting the PowerTrak and S-3 Back-Up to the Evolution 3000 & 3001 ........52 9.12 Connecting the PowerTrak and EV Back-Up to the Evolution 3000 & 3001 ........53 9.13 Connecting the PowerTrak Power Auxiliary Switches to Evolution 3000 &...
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Page 4: Warranty
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 4 of 70... -
Page 5: Warnings
1 HP @ 240 VAC 6607-8208 120/230 VAC 50/60 Hz ½ HP @ 240 VAC EV-3001-16-S3 Spanish 1 HP @ 240 VAC NOTE: Room Temperature Must Be Kept Between 32F/0C and 122F/50C. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 5 of 70... -
Page 6: Introduction
Evolution 3001 Controller has the same operational features as the 3000 except the 3001 has a larger display. The Evolution 3000 and 3001 Controllers have 16 stages standard. The Evolution 3000 and 3001 Controllers can be expanded up to 64 stages. (i.e. 16, 32, 48 and 64 stages). - Page 7 'Stage On' Indicators White spaces are for stickers to identify stage operations Editor Buttons Optional Ventilation Stages Navigator Optional Buttons Natural Stages EVOLUTION 3000 EXPANSION STAGES FRONT PANEL Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 7 of 70...
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Page 8: Navigator Panel
Down () Navigator button. Scroll Buttons Plus button (Use to increase value of variable) Enter Button (Links to other Minus button screens) (Use to decrease value of variable) Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 8 of 70... -
Page 9: Main Display Contrast
Toggle switch (Auto or Manual operation) Manually opens or Notation Area closes inlet Under normal circumstances the machines should be left in automatic (Auto) as shown above. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 9 of 70... -
Page 10: Status Display
Evap. Cooling shown at right. Locks A lock feature has been included for additional security to the Evolution 3000 and 3001 settings ** PASSWORD PROTECTED ** with software versions V0.16 and higher. This You must enter the current controller feature locks the Program Setup screens to Password to continue. -
Page 11: Viewing Navigator Status Screens
( ). Two feed bins may be monitored (Bin #1 & Bin #2). (9) Sensor 1 through 8 – The current temperature read by each sensor. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 11 of 70... -
Page 12: Target Conditions
Timer Percentage is set to 20% of 5 minutes. If Humidity in building is at 70%, the timer percentage will be at 25%. NOTE: This only affects the variable timer %. Min1% and Min2% are unaffected. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 12 of 70... -
Page 13: Target Conditions - Optimum Screen With Optimum Mode On
(13) Cooler Conditions Humidity – This is the current humidity inside the cooler (Humidity Sensor # 2). (14) Cooler Conditions Humidity Range – This is the desired humidity range of the cooler. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 13 of 70... -
Page 14: Minimum Vent
(12) Max Temp - The temperature at which the timer will run Maximum Run time % percentage. (13) Min Run % - The minimum Run Time percentage. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 14 of 70... -
Page 15: Stage Conditions
(6) Closed – Indicates if the machine is fully closed (Yes or No). When the machine is fully closed on the closed auxiliary switch, this column will indicate a “Yes”. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 15 of 70... -
Page 16: On/Off Stages
(6) OFF and (7) TIME – This column indicates if the machine is fully closed. When the machine is on the closed auxiliary switch, this column will display “Yes”. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 16 of 70... -
Page 17: Variable Stages
(4) Low Temp - The low recorded temperature and the time of day low temperature occurred. NOTE: The High and Low temperature readings are taken from the Sensors for Display in "Sensor Setup" of the Program Setup Screen. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 17 of 70... -
Page 18: Humidity #1 (Room) & Humidity #2 (Cooler)
(4) Transition to Tunnel – The time required to transit to tunnel mode. (3 minutes per transition) (5) Tunnel Ventilation – The time spent in the Tunnel mode. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 18 of 70... -
Page 19: Feed History
Close 23:00 23:00 time in hours and minutes that (2)Nat #2 the natural inlets have run on the Open 1:00 1:00 Close 23:00 23:00 current and previous days. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 19 of 70... -
Page 20: Alarm Log
This setting is automatically calculated based on the controller target temperature. If the Back-Up fails to communicate with the Evolution 3000 control the Back-Up will display an LnE. At this point the Back-Up will take over minimum ventilation by running all Cool 1 circuits on this timer. -
Page 21: Alarm Status
High Pressure Setpoint for greater than 45 seconds. (High Negative Pressure) This alarm warns if the vents did not open for some reason (Automatically enabled during Tunnel). Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 21 of 70... -
Page 22: High Temperature Alarm Details
If the same sensor causes multiple alarms, check the location of the sensor and wiring for possible damage. Also insure that the limit is properly set for the target and room temperature. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 22 of 70... -
Page 23: Low Temperature Alarm Details
(5)Cause: Nat Auxiliary Off due to tunnel. Not settable. Status indicator only. NOTE: This alarm is automatically set by the Evolution 3000 or 3001 Controller. (3) Last Alarm Statistics - Identifies the date, time and cause of the last alarm. -
Page 24: Network Status
STATUS indicates OK or Failed. (1) Modules – The Evolution modules that can be installed will appear here. EV I/O - This is the back board of the Evolution 3000/3001. (1)MODULES... -
Page 25: Setting Programming Functions
7. Setting Programming Functions This section discusses the programming screens for the Evolution 3000 and 3001. General Settings The General Settings contains parameters that usually only need to be set once when the system is installed. To change any of these parameters, use the EDITOR arrows to navigate through the list and the plus (+) and minus (-) buttons to increase or decrease the values. -
Page 26: Feed Level Sensors
(7) Attic Inlets Installed – Select Yes or No; If Attic Inlets are installed, select Yes. Refer to Application Note # 4809-0011 for complete application details regarding the Inlet Operation with Attic Vents. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 26 of 70... -
Page 27: Natural Ventilation
(11) Close Run Time – Period of time the curtain will run close each cycle. (12) Aggressive Range – If this Temperature limit is exceeded, the run times of the stages are doubled. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 27 of 70... -
Page 28: Growout Curve
(4) Preheat – On or Off. Preheat allows 88.0° the controller to run the target to a 86.0° higher set target temperature for 84.0° 82.0° preheating the house. 80.0° 78.0° 76.0° 74.0° 72.0° Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 28 of 70... - Page 29 (8) Target – Set the specific target temperature for each of the growout days. NOTE: The graph below shows an example of how the EV would adjust the target temperature based on the growout day. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 29 of 70...
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Page 30: Growout Curve With Optimum Mode On
Max Reduction of Opt% – The Evolution 3000/3001 can reduce the optimum timers run time when the outside temperature falls below room temperature. This value is the maximum reduction allowed for this feature. - Page 31 NOTE: The following graphs and figure shows examples of how the EV Optimum Mode would adjust the target, heat, and tunnel temperatures, minimum run %, and vent level based off of the growout days and target temperatures. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 31 of 70...
- Page 32 EXAMPLE OF Heat Tunnel Heat Tunnel Target Target Adjust Adjust Adjust Adjust Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 32 of 70...
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Page 33: Tunnel Ventilation
(10) Enable Low Pressure Alarm in Tunnel – Yes or No. Set to Yes if it is desired to use a low pressure alarm while in the tunnel mode. (11) Increase High Temperature Limit +##° in Tunnel –While in the tunnel mode the Evolution 3000 can adjust the High Temperature Limit. Enter the number of degrees that the limit is to be increased while in the tunnel mode. -
Page 34: On/Off Stages
(7) TIMER – None, Min1, Min2, Var, Cool, OPT1-OPT8 This Timer column will indicate what type of timer you want the stage to operate from. If the stage doesn't need a timer then you must have this setting to none. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 34 of 70... -
Page 35: On/Off Stage Details
Light Run lights. Sets light intensity to vary linearly with time. For use with Cumberland’s line of Funnel Flow fans that are 24” or less. Also, line Fan 1 voltage must be single phase. -
Page 36: Stage Properties
Stage, the Stage turns all of the Cool Negative Fans OFF when the Stage comes ON. Example: Turning 36” Sidewall Fans OFF when a 48” Negative Tunnel Fan comes ON while still pulling air through the vent boards. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 36 of 70... -
Page 37: Cool Negative Tunnel Properties
(2) Growout Day Override – During the first days of the growout period, especially during brooding, the Evolution 3000 or 3001 can be set to only allow the cool tunnel stages to operate after a specified number of days in the growout period. When set to Only While, the Growout Day Override will allow the stages to operate only while the growout day is greater than the day you set. -
Page 38: Cool Evaporative Properties
Otherwise when set to Always, the outside temperature will not affect the stages. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 38 of 70... -
Page 39: Feed Clock Setup
(7) Start – Enter the start time in hours and minutes of the feed schedule cycle. (8) Runtime – Enter the length of time in hours and minutes for the feeding cycle. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 39 of 70... -
Page 40: Light Clock Setup
(2)Program Name = PROGRAM1 (3)Copy to Program = 2 (4)Enter to Proceed COPY FROM the Seasonal Program number to the selected program number (5)Change Password shown in the item 3 below. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 40 of 70... -
Page 41: Diagnostics
(8) Maximum Range - Total sensing range of the sensor. (9) Dead Zone - Distance from the top of the feed bin to the bottom of the sensor. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 41 of 70... - Page 42 (11) Soft Resets - For HHI Use Only. Indicates that the control is sensing environmental problems which can cause controller malfunctions. (12) Voltage Resets - For HHI Use Only. (13) Hard Resets - For HHI Use Only. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 42 of 70...
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Page 43: Fail-Safe Relay Operation
Yellow Warning Label. Look for the “FAIL- SAFE RELAY STRIP” text visible on this end of the Fail-Safe Relay Card circuit board. Fail-Safe Relay Card Normally Open Relay Card Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 43 of 70... -
Page 44: Wiring Diagrams
9. Wiring Diagrams Connections of Evolution 3000 & 3001 Enclosure HIGH VOLTAGE VOLTAGE WIRES WIRES Stage Relays & PCB 169 Stage Connections PCB 167 Power Ventilation U1 Natural Power Trak or Attic PCB 167 U1 Vent Natural Power Trak Ventilation... -
Page 45: Setting Address Switches & Leds On Pcb 168 Stage Board
For example, if all three DIP switches are set to "ON", the Stages are 1 through 16. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 45 of 70... -
Page 46: Connecting Temperature Sensor To Evolution 3000 & 3001
Inset A WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A NOTE: Other sensors are connected similarly. Warning! Tape Shields To Prevent Bare Wires From Touching! Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 46 of 70... -
Page 47: Connecting Static Pressure Sensor To Evolution 3000 & 3001
Inset A Connecting Humidity Sensor to Evolution 3000 & 3001 PCB 169 WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A Cooler House Inset A Humidity Sensor Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 47 of 70... -
Page 48: Connecting Pc Network To Evolution 3000 & 3001
High Voltage Wires! NOTE: The internal wiring shows the condition of the relay during normal conditions (no alarm present). During an alarm condition, the contact positions will be reversed. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 48 of 70... -
Page 49: Connecting Water Meter To Evolution 3000 & 3001
3000 & 3001 PCB 169 Inset A Inset A Water Meter #1 Inset B Inset B WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Water Meter #2 Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 49 of 70... -
Page 50: Connecting Stage Jumpers Of Evolution 3000 & 3001
COOL 2 COOL 3 PCB 168 PCB 168 PCB 168 PCB 168 Fail-safe relays WARNING: (NOTE: 'Fail-safe' Do Not Use Timer Fans On Fail-Safe. written on relay board) Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 50 of 70... -
Page 51: Connecting The Powertrak To The Evolution 3000 & 3001
9.10 Connecting the PowerTrak to the Evolution 3000 & 3001 Evolution 3000 / 3001 WARNING! Keep High Voltage (Or AC) Separate From Low Voltage Wires! Inset B PCB – 167 Power Ventilation Copyright (c) 2000 Relay Control PCB 167 Rev ‘0’... -
Page 52: Connecting The Powertrak And S-3 Back-Up To The Evolution 3000 & 3001
9.11 Connecting the PowerTrak and S-3 Back-Up to the Evolution 3000 & 3001 Evolution 3000 / 3001 WARNING! Keep High Voltage (Or AC) Separate From Low Voltage Wires! Do not perform modifications or wiring with voltage applied! Secondary Sensing System... -
Page 53: Connecting The Powertrak And Ev Back-Up To The Evolution 3000 & 3001
9.12 Connecting the PowerTrak and EV Back-Up to the Evolution 3000 & 3001 Evolution 3000 / 3001 PowerTrak WARNING! Keep High Voltage (Or AC) Separate From Low Voltage Wires! Do not perform modifications or wiring with voltage applied! -
Page 54: Connecting The Powertrak Power Auxiliary Switches To Evolution 3000 & 3001
NOTE: Vent auxiliary connects the same as tunnel auxiliary. NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected to “Upper” and “Lower” terminals. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 54 of 70... -
Page 55: Connecting Powertrak Natural Auxiliary Switches To Evolution 3000 & 3001
Natural Auxiliary PowerTrak Input CONTROLLER AC IN SWITCH NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected to 'Upper' and 'Lower' terminals. Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 55 of 70... -
Page 56: Power Supply Connection
9.15 Power Supply Connection Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 56 of 70... -
Page 57: Evolution 3000 & 3001 Power Connection
9.16 Evolution 3000 & 3001 Power Connection Connecting Power from Breaker to a Heat Stage And a Cool Stage in the Evolution 3000 Evolution 3000 & 3001 Terminal block for Top Cabinet stage connections NOTE: Example above shows how to wire stages to heating & cooling equipment. Stage numbers are shown on label affixed to inside top of controller box. -
Page 58: Connecting Local Network & Backup To The Evolution 3000 & 3001
9.17 Connecting Local Network & Backup to the Evolution 3000 & 3001 WARNING! LOW VOLTAGE! Keep Low Voltage Wires Separate Frm High Voltage Wires Warning! Tape Shield To Prevent Damage! NOTE: Harness to connect Local Network and Back-up together are connected & included in the Back-up and 16 Stage Expansion units. -
Page 59: Temperature Vs. Sensor Resistance Table
81.3 27.4 4.82 108.5 42.5 16.312 57.6 14.2 8.891 81.9 27.7 4.763 42.8 16.085 58.1 14.5 8.815 82.2 27.9 4.688 109.8 43.2 15.935 58.5 14.7 8.702 82.8 28.2 Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 59 of 70... -
Page 60: Parts List
EV-3000-16-S3 Spanish 6607-8205 EV-3001-16-S0 Spanish (No curtain output) 6607-8206 EV-3001-16-S1 Spanish (With Power Ventilation) 6607-8207 EV-3001-16-S2 Spanish (With Natural Ventilation) 6607-8208 (With Power and Natural Ventilation) EV-3001-16-S3 Spanish Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 60 of 70... - Page 61 Farm Manager Accessories 6407-5110 HHI Router / Repeater 6407-5111 900SS Wireless Repeater 6626-3500 Wireless Installation Kit Palm 6626-3000 Software EV-Ware TO GO (Palm) 6450-5110 /Kit EV-Control Palm Connection Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 61 of 70...
- Page 62 3006-5077 CONN TBLK 3 pos EBY (Black) 3006-5078 CONN TBLK 4 pos EBY (Black) 3006-5079 CONN TBLK 5 pos EBY (Black) 3006-5082 CONN TBLK 3 pos Magnum (Green) Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 62 of 70...
- Page 63 /EV.Inlet Machine SWX Assy. Tools 0605-0107 TOOL PLCC Extraction Tool (For Removal of Chips) Manuals 4801-5307 MANUAL EVOLUTION 3000/3001 4801-5332 MANUAL EVOLUTION 3000/3001 Spanish 4801-5308 MANUAL Evolution Ventilation. Add-on 4801-5309 MANUAL EVOLUTION BACK-UP 4801-5310 MANUAL EV-3000 Power Supply 4801-5315 MANUAL EV-Variable drives...
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Page 64: Poultry House Layout And Specification
* Mark fans with size and number Inlet Size Cumberland. 1004 E. Illinois St. Assumption, IL 62510 Phone 1-217-226-4421 Fax 1-217-226-4420 Manual Part No. 4801-5307 Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 64 of 70... -
Page 65: Stage Programming
Stage Programming Target _____ Stage Sensors On Point Off Point Mode Timers Modes: Heat, Cool Stir, Negative, Negative Tunnel, Tunnel, Feed, Lights Timers: Minimum 1, Minimum 2, Variable, Cool Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 65 of 70... -
Page 66: Temperature Curve
Use Low Pressure Alarm in Tunnel: _____ Disable Tunnel until Growout day: _____ Cool Timer for Evaporative cooling Timer Cycle _____ (minutes) Max. Run % _____ Min. Run % _____ Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 66 of 70... -
Page 67: Lighting Program
Poultry House Layout and Specification Lighting Program Schedule/ Run Time On Time Intensity Ramp (hours: minutes) Feed Program Schedule/ Schedule Run Time Run Time Time Ramp Time /Ramp (hours: minutes) (hours: minutes) Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 67 of 70... -
Page 68: Back-Up Specifications
Cool 3 10. Alarm Specifications Alarm Settings Other Requirements: High Temperature Low Temperature Cycle Pressure High Pressure Low Pressure (If used in Tunnel) High Water Usage Low Water Usage Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 68 of 70... -
Page 69: Notes
Cumberland, Inc. Poultry House Layout and Specification 12. Notes Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 69 of 70... - Page 70 Copyright © 2015 by Group Printed in the USA CN-317618 Part No. 4801-5307 Rev 2-15 Evolution 3000 and 3001 70 of 70...
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