Related Manuals for Cumberland SPRKT2415
Summary of Contents for Cumberland SPRKT2415
- Page 1 Curtain Controller Sprocket and Chain Drive Featuring the Header Sprocket System Operation and Installation Manual PNEG-881 Date: 03-09-09 PNEG-881...
- Page 2 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installation occurs. PNEG-881 Curtain Controller...
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Page 3: Table Of Contents
Table of Contents Contents Chapter 1 Safety..............................4 Safety Guidelines ..........................4 General Safety Statement ......................... 5 Chapter 2 Decals..............................7 Chapter 3 Installation ............................9 Chapter 4 Header Sprocket/Pulley ........................12 Header Sprocket or Pulley Configurations ..................12 Chapter 5 Sprocket/Pulley Cover Mounting .................... -
Page 4: Chapter 1 Safety
1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. -
Page 5: General Safety Statement
(swine and chicken) houses. Use of the system in any other way is a misuse of the system and may endanger safety and health. Only genuine AP/Cumberland parts are to be used in the installation and use of the Curtain Controller System. Use of other non-genuine parts is a misuse of the system and may lead to dangerous situations imperilling the safety and health of you and others. - Page 6 1. Safety Safety in Handling the Curtain Controller System The Curtain Controller weights: Model # Weight SPRKT2415 SPRKT2430 104 lbs/47 kg SPRKT2460 SPRKT3615 SPRKT3630 119 lbs/54 kg SPRKT3660 SPRKT4815 SPRKT4830 135 lbs/61 kg SPRKT4860 SPRKT6015 SPRKT6030 151 lbs/69 kg SPRKT6060 All precautions should be taken when lifting and/or moving the unit, to prevent the risk of physical injury.
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Page 7: Chapter 2 Decals
2. Decals Safety Decals and Warnings The following pages show you exactly where the safety signs and warnings (decals) should be placed on your Curtain Controller. If a decal is missing, damaged or unreadable, please contact your dealer or the GSI group, for a free replacement. For guidance or assistance on any issues relating to the safe use of the Curtain Controller System, Contact: GSI Group... - Page 8 2. Decals DC-1516 is located on the front cover of the Curtain Controller. Automatic equipment. May start at any time. Lockout power before servicing. DC-1516 DC-856 is located on the sides of the Curtain Controller underneath the sprocket covers. WARNING Moving parts can crush and cut.
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Page 9: Chapter 3 Installation
3. Installation This manual outlines the recommended sequence for the installation of the Curtain Controller System. Following the sequence will prove the safest and easiest method of installation. Above all, connection of the system to the electrical mains should be final stage of installation. Failure to observe this could lead to a fatal accident. - Page 10 3. Installation 5. Secure the machine to the wall by using the minimum six (6) 3/8" x 2" lag bolts provided. (See Figure 3C.) Figure 3C 6. Remove pulley/sprocket covers. 7. Insert the chain into the top of the machine onto the sprocket and pull down through the machine until the chain reaches the chain adapter.
- Page 11 3. Installation 9. Cut an opening in the pulley/sprocket cover 3/4'' x 1/2'' where the chain will exit the cover. 10. Insert the chain through the pulley/sprocket cover. (See Figure 3E.) Figure 3E 11. Replace the pulley/sprocket cover to the machine. 12.
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Page 12: Chapter 4 Header Sprocket/Pulley
4. Header Sprocket/Pulley Header Sprocket or Pulley Configurations Sprocket/Pulley Configuration(s) Used when Pulling two (2) curtains with the Curtain Controller. Pulling one (1) curtain to the right of the Curtain Controller. Pulling one (1) curtain to the left of the Curtain Controller. Curtain Controller is mounted horizontally. -
Page 13: Chapter 5 Sprocket/Pulley Cover Mounting
5. Sprocket/Pulley Cover Mounting Sprocket/Pulley Cover Mounting Instructions Attaching Pulley Covers to Pre-existing Cable NOTE: If you do not have pre-existing cable, drill a 1/4" hole in the appropriate dimple and proceed to Step Step 1: Determine on which side of the machine the pulley cover will be mounted. This will affect where the slot will be cut in Step Step 2: Using a saw, cut a slot from the bottom of the pulley cover lip to the dimple on the cover’s face. -
Page 14: Chapter 6 Maintenance
6. Maintenance Safety in Maintenance and Repairs Before starting any repairs or maintenance on you Curtain Controller System or control units, observe the following safety steps: 1. Isolate the system from the electricity supply by switching OFF the power isolator and lock it in the OFF position. -
Page 15: Chapter 7 Troubleshooting Guide
7. Troubleshooting Guide Problem Possible Cause Corrective Action 1. Will not run in manual mode. 1. Control not in manual mode. 1. Move switch to manual setting. Check for loose wire connection. 2. Toggle switch failure. 2. Replace toggle switch. 1. - Page 16 NOTES PNEG-881 Curtain Controller...
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Page 17: Chapter 8 Parts List
8. Parts List Enclosed Limit Switch Assembly (SPRKT2430 and SPRKT2460 Only) Ref # Part # Description 52-0337 Limit Switch Rod Retainer 50-0159 Adjustment Collar S-2126 1/4" SAE Washer 52-0170 Spring 52-0336 Limit Switch Actuator S-7974 Curtain Controller Limit Switch 52-0322 Gasket, Flat 4"... -
Page 18: Enclosed Limit Switch Assembly (All Other Sprocket Machines)
8. Parts List Enclosed Limit Switch Assembly (All Other Sprocket Machines) PNEG-881 Curtain Controller... - Page 19 8. Parts List Enclosed Limit Switch Parts (All Other Sprocket Machines) Ref # Part # Description 52-0323 Limit Switch Box 52-0319 Bracket, Limit Switch Support 52-0320 Channel, Electrical Box Mounting 4" x 6" 52-0322 Gasket, Flat 4" x 6" Box 52-0318 Lid 4"...
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Page 20: Curtain Machine Components
8. Parts List Curtain Machine Components PNEG-881 Curtain Controller... - Page 21 8. Parts List Curtain Machine Components (Continued) PNEG-881 Curtain Controller...
- Page 22 8. Parts List Curtain Machine Components (Continued) PNEG-881 Curtain Controller...
- Page 23 8. Parts List Curtain Machine Components Parts List Ref # Part # Description 52-0004 Base Plate 3' 52-0001 Frame Side Left 3' 52-0002 Frame Side Right 3' 52-0006 Pulley Support Plate 52-0188M Sprocket/Pulley Shoulder Bolt 52-0010 Pulley Spacer 52-0298 Bearing, #50 Sprocket w/ Needle S-8072 Bolt HHCS 5/16"-18 x 3/4"...
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Page 24: Installation Kit
9. Installation Kit AC180-A Installation Kit (Purchased Separately) AC1820 Bracket - Outside Corner Assembly Ref # Part # Description BAC1820 Corner Bracket Assembly S-9046 Screw, Lag 3/8" x 3" HH ZN Grade 2 Flat Washer 3/8" 7/16" I.D. x S-248 1"... -
Page 25: Ac180-B Installation Kit (Purchased Separately)
9. Installation Kit AC180-A Installation Kit (Purchased Separately) (Continued) Ref # Part # Description Flat Washer 3/8" 7/16" I.D. x S-248 1" O.D. YDP S-456 Hex Nut 3/8"-16 YDP Grade 5 S-7522 Bolt HHCS 3/8"-16 x 2" ZN Grade 2 S-7249 Bolt HHCS 3/8"-16 x 3"... - Page 26 9. Installation Kit AC180-B Installation Kit (Purchased Separately) (Continued) Ref # Part # Description Flat Washer 3/8" 7/16" I.D. x S-248 1" O.D. YDP S-456 Hex Nut 3/8"-16 YDP Grade 5 S-7522 Bolt HHCS 3/8"-16 x 2" ZN Grade 2 S-7249 Bolt HHCS 3/8"-16 x 3"...
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Page 27: Chapter 10 Wall Mount
10. Wall Mount Outside Endwall Mount for Curtains Figure 10A Figure 10A shows 1:2 chain/cable configuration. This means: 1 foot (1') of chain movement at the machine equals 2 feet (2') of cable movement at the curtain. Figure 10B Figure 10B shows 1:1 chain/cable configuration. -
Page 28: Outside Sidewall Mount For Curtains (Vertical Installation)
10. Wall Mount Outside Endwall Mount for Curtains (Continued) Illustration shows table configuration of the sidewall. Figure 10C Figure 10C shows 1:1 chain/cable configuration. This means: 1 foot (1') of chain movement at the machine equals 1 foot (1') of cable movement at the curtain. Outside Sidewall Mount for Curtains (Vertical Installation) Figure 10D Figure 10D... -
Page 29: Inside Endwall Mount For Curtains
10. Wall Mount Inside Endwall Mount for Curtains Figure 10E Figure 10E shows 1:1 chain/cable configuration. This means: 1 foot (1') of chain movement at the machine equals 1 foot (1') of cable movement at the curtain. Inside Sidewall Mount for Vent Doors (Vertical Installation) Figure 10F Figure 10F shows 1:1 chain/cable configuration. -
Page 30: Inside Endwall Mount For Vent Doors (Vertical Installation)
10. Wall Mount Inside Endwall Mount for Vent Doors (Vertical Installation) Figure 10G Figure 10G shows 1:2 chain/cable configuration. This means: 1 foot (1') of chain movement at the machine equals 2 feet (2') of cable movement at the doors. Inside Sidewall Mount for Vent Doors (Horizontal Installation) Figure 10H Figure 10H... -
Page 31: Chapter 11 Wiring Diagrams
11. Wiring Diagrams Wiring Diagram for 110V 60 Hz PNEG-881 Curtain Controller... -
Page 32: Wiring Diagram For 220V 50/60 Hz
11. Wiring Diagrams Wiring Diagram for 220V 50/60 Hz PNEG-881 Curtain Controller... -
Page 33: Chapter 12 Warranty
7 to 10 years – end user pays 75% All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Cumberland ** Warranty prorated from list price: Feed Tubes (1.75" & 2.00") 10 Years * Feeding/Watering 0 to 3 years – no cost to end-user... - Page 34 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com...
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