Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Cumberland Evolution 1200 Series
Summary of Contents for Cumberland Evolution 1200 Series
- Page 1 Evolution 1200 Environmental Controller Cumberland Date: 05-18-15 1004 E. Illinois St. Assumption, IL 62510 Controller Software Version V0.37 Part No. 4801-5331 Rev 2-2015 Owners Manual Evolution 1200 • Phone 1-217-226-4421 • Fax 1-217-226-4420 CUMBERLAND Assumption, IL 62510...
-
Page 2: Table Of Contents
Table of Contents Section Title Page Warranty ................................ 4 Warnings................................ 5 Ratings and Specifications ..........................5 Introduction ..............................6 Evolution Front Panel ............................ 6 Navigator Panel ............................7 Editor Panel ............................7 Main Display Contrast ..........................8 Inlet Stages ............................. 8 Status Display ............................ - Page 3 7.10 Stage Properties ............................ 35 7.10.1 Heat Properties ..........................35 7.10.2 Cool Stir Properties ........................35 7.10.3 Cool Negative Properties ......................35 7.10.4 Cool Negative Tunnel Properties ....................36 7.10.5 Cool Tunnel Properties ......................... 36 7.10.6 Cool Evaporative Properties ......................37 7.10.7 Natural Ventilation Properties ......................
-
Page 4: Warranty
5 to 7 years – end-user pays 50% Flooring All Fiberglass Housings Lifetime 7 to 10 years – end user pays 75% All Fiberglass Propellers Lifetime AP/Cumberland Flex-Flo/Pan Feeding Systems 2 Years ** Warranty prorated from list price: Feeder System Pan Assemblies 5 Years ** Cumberland 0 to 3 years –... -
Page 5: Warnings
2. Warnings Warning! Before connecting power to the controller, be sure to check the position of the voltage selector switch located next to the transformer on the EVI/O board. Improper positioning of this switch will cause system failure. Warning! Maximum operating temperature of controller is 50 C (122 F). Use adequate ventilation to reduce the risk of overheating of controller! Warning! When this controller is used in a life support heating and ventilation system... -
Page 6: Introduction
4. Introduction The Evolution 1200 Controller is the latest member of Cumberland's new environmental controller line. The Evolution 1200 Controller has most of the same operational features as the Evolution 3000 except the 1200 has a smaller size and overall cost. The Evolution 1200 Controller has 8 stages standard plus two inlet stages. -
Page 7: Navigator Panel
Navigator Panel The Navigator buttons are used to select a controller function. Press up or down button to toggle between functions. LED (light emitting diode) lights when a function is selected and the associated data is displayed in the Main Display. Light Emitting Up Select Button Diode Indicator... -
Page 8: Main Display Contrast
Main Display Contrast The main display contrast can be adjusted to adapt to various lighting conditions. The Contrast Control is located on the opposite side of the front panel. Use the Contrast Control potentiometer and a small flat- head screw-driver to manually darken or lighten the screen. Turn clockwise to darken the display; Counter-clockwise to lighten the display. -
Page 9: Status Display
Status Display The following is an example of Main Display screen displaying the standard Target Conditions status screen. The Main Display screen displays both status and programming screens. Scroll Symbol flashing down arrow () that indicates more text outside (1)Target Temp = 77.5°... -
Page 10: Locks
Locks A lock feature is included for additional security to the Evolution 1200 settings. This feature locks the ** PASSWORD PROTECTED ** Program Setup screens to prevent changes. Locked You must enter the current controller Password to continue. screens are noted by a lock symbol ( ) in the Press the ENTER button to proceed. -
Page 11: Target Conditions
VENT MODE Definition Minimum Heat stages or timer fans operating. None of the negative stages are on because of temperature. Natural The main curtains are open. Power The curtains are up and there are negative fans on because of temperature. Transition The control is transitioning into tunnel ventilation from either power or natural ventilation. -
Page 12: Target Conditions - Optimum Screen With Optimum Mode On
6.2.2 Target Conditions - Optimum Screen With Optimum Mode ON The target conditions screen shown below represents the display and options when the Optimum Mode is turned On. Refer to Section 7.1 for turning the Optimum Mode On or Off and Section 7.6.2 for the Optimum Mode Growout Curve. -
Page 13: Minimum Vent
Minimum Vent The Minimum Vent status screen display: NOTE: Cycle in seconds (1) MINIMUM TIMERS: (2)Cycle = 5 m ( 300s) (6)VARIABLE SPEED: (3)Min1 % = 40% ( 215s) (7)V1 Minimum % = 50%(55%) (4)Min2 % = 20% ( 108s) (8)V2 Minimum % = 40%(100%) (5)Var % = 20% ( 108s) -
Page 14: Stage Conditions
(15) Cool Timer: Cool timer is also allowed a (17) Cycle - Cycle Time in Minutes. Cool timer is different timer cycle if needed. This can be used also allowed a different timer cycle if needed. for foggers or cool cell systems. This will be used for foggers or cool cell (16) Max Run - The Cool Timer Maximum Run systems. -
Page 15: Onboard Stages
6.4.2 Onboard Stages The Onboard On/Off stages 1 thru 6 are used for devices that do not need a variable speed capability. Stages 7 & 8 are user selectable to be either Variable Speed Fan Outputs or regular On/Off Stages. Refer to Section 8.2 for Stages 7 &... -
Page 16: Variable Stages
6.4.4 Variable Stages The Variable stages are used to control devices (i.e. fans & lights) with a variable capability. The same V1 & V2 settings shown in this screen are also shown in the top portion of the Onboard On/Off Stages screen. ... -
Page 17: Humidity Sensor
6.5.2 Humidity Sensor This screen shows the highest room humidity for each day for up to 99 days. The last day reported will appear at the top of the list. The list can contain data up to 99 days. After (1)DAY (2)High Humidity 70%-12:34p displaying 99 days, oldest data will be deleted. -
Page 18: Feed History
6.5.5 Feed History This screen shows the estimated daily amount of feed used and the (1)Day (2)Usage (3)Auger1 (4)Auger2 (5)Status total time that the feed line motors 2100 lb 4:10 9:10 have been running. 2000 lb 3:00 8:00 (1) Day – The specific day in the growout period. -
Page 19: Alarm Log
6.5.8 Alarm Log This screen shows the list of the past 20 alarms and status information starting with the most recent occurrence. (1) Alarm Description – The alarm problem area. ** Alarm Log ** (2) Alarm Status – The (1)Tunnel Vent (2)Corrected @ (3)2/ 5... -
Page 20: Alarm Status
Alarm Status The ALARM column lists the elements and sensors that are available. For the High and Low temperatures and High and Low pressure, the Cycle Pressure the current Alarm Limits are shown. For all entries the STATUS and the LAST REPORTED alarm are indicated. To change the ALARM LIMIT use the Editor arrows to highlight the desired entry and the Plus (+) and Minus (-) buttons to increase or decrease the desired limit. -
Page 21: High Temperature Alarm Details
(10) Tunnel Vent - The Tunnel alarm will send a signal if for some reason the controller is unable to enter tunnel. See Section 6.7.3. (11) Growout Day - Status & last error (Warning only). (12) Local Network - Status & last error. (13) Back-Up Limits - Status &... -
Page 22: Tunnel Vent Alarm Details
6.7.3 Tunnel Vent Alarm Details The Tunnel Alarm Details shows the settings for the alarm, the last time the alarm was sounded and the cause of the alarm. (1) Tunnel Alarm Details – Identifies the (1)Tunnel Alarm Details following information: (2)Alarm On/Off = Off (2) Alarm On/Off –... -
Page 23: Network Status
Network Status The Network Status shows the installed Evolution Stages, the Back-Up and the Heat Zone. The ENABLED indicator shows if the stage is enabled and the STATUS indicates OK or Failed. (1) Modules – The Evolution modules that can be installed will appear here. EV I/O - This is the back board of the Evolution 1200. -
Page 24: Setting Programming Functions
7. Setting Programming Functions This section discusses the programming screens for the Evolution 1200. General Settings The General Settings contains parameters that usually only need to be set once when the system is installed. To change any of these parameters, use the EDITOR arrows to navigate through the list and the plus (+) and minus (-) buttons to increase or decrease the values. -
Page 25: Feed Level Sensors
Feed Level Sensors The Feed Level Module Setup screen sets the parameters required to monitor feed bins. ** Feed Level Module Setup ** (1)Bin 1: (1) Bin 1 - These settings provide the feed (2)Diameter = 6 ft (3)Cap Angle = 30° level sensor at Bin #1 with necessary (4)# of Rings = 1 (5)Ring Height = 2.67ft... -
Page 26: Natural Ventilation
NOTE: Attic Inlets require optional Inlet Control Kit. (8) Pressure Ramping – Select On or Off to enable or disable pressure ramping. (9 & 10) Target Press. @ High Temp - The target pressure when the outside temperature is at the high temperature limit. -
Page 27: Growout Curve
(10) Open Run Time – Period of time the curtain will run open each cycle. (11) Close Run Time – Period of time the curtain will run close each cycle. (12) Aggressive Range – If this Temperature limit is exceeded, the run times of the stages are doubled. NOTE: If the temperature is at the open setting, the control will run the machine for the runtime you have set. - Page 28 (5) Target Temperature Differential – When enabled, this feature will adjust the target temperature either higher or lower by the selected number of degrees during the selected time of day. Enabled – Select Yes to enable or No to disable Target Temperature TARGET TEMPERATURE DIFFERENTIAL Differential.
-
Page 29: Growout Curve With Optimum Mode On
7.6.2 Growout Curve With Optimum Mode ON If Optimum Mode is enabled, the grow-out curve screen will expand to the following form. In addition to the Target Temperature Curve, the table expands to include a Heat Adjustment (HEAT AJST), a Tunnel Adjustment (TUNNEL AJST), a maximum number of tunnel fans, a minimum runtime percentage, and a minimum vent level. - Page 30 Target – Set the specific target temperature for each of the growout days. The target temperature ramps between growout days. Heat Adjust – Set the specific heat adjustment for each of the growout days. A young flock requires a tightly controlled and heated environment. As the flock grows older, heat is less important. The Heat Adjust feature ramps between growout days and saves heating costs by allowing the heaters to run less frequently and only turn on at cooler temperatures as the flock grows older.
- Page 31 EXAMPLE OF Heat Tunnel Heat Tunnel Target Target Adjust Adjust Adjust Adjust Part No. 4801-5331 Rev 2-2015 Evolution 1200 31 of 65...
-
Page 32: Tunnel Ventilation
Tunnel Ventilation The Tunnel Setup screen sets the parameters necessary to operate in the Tunnel mode. (1) Target – Displays the target temperature of the building. (2) Tunnel Enabled – Select either **TUNNEL SETUP**((1)Target = 75°) Yes or No to enable or disable going into the Tunnel (2)Tunnel Enabled = ON mode. -
Page 33: Onboard On/Off Stages
Onboard ON/OFF Stages Onboard On/Off Stages are the 8 stages included on the EV1200 NOTE: Highlight and press ENTER to controller. NOTE: The stage bring up details on each stage. settings for Onboard Stages 1 thru 8 will be the same also for the Expansion Stages 1 thru 8. -
Page 34: On/Off Stage Details
Light Run lights. Sets light intensity to vary linearly with time. For use with Cumberland’s line of Funnel Flow fans that are 24” or less. Also, line Fan 1 voltage must be single phase. -
Page 35: Stage Properties
7.10 Stage Properties The Stage Properties screen is where you link to set up specific parameters for the heating and cooling modes. Stage Properties gives you a definition of how a stage will operate and allows you to add additional variables to some of the properties. -
Page 36: Cool Negative Tunnel Properties
7.10.4 Cool Negative Tunnel Properties There are no additional parameters that can be set under this property ** Cool Negative Tunnel Properties ** display. These stages typically operate endwall fans since they are allowed to operate during both Power and Tunnel Ventilation. 7.10.5 Cool Tunnel Properties The Cool Tunnel Properties provide for setting override functions. -
Page 37: Cool Evaporative Properties
7.10.6 Cool Evaporative Properties Cool Evaporative Properties allow for setting several override functions. Take note when setting the properties. All options must be true before the stage is allowed to operate. For example if all options are set to Only While, then all options will have to be true or in the range before the stage is allowed to operate. -
Page 38: Feed Clock Setup
7.11 Feed Clock Setup The Feed Clock Setup establishes the parameters necessary to enable automatic feed control functions. (1) Feed Cycle Light Override – Turns the lights to a set intensity while running the feed program. **FEED CLOCK SETUP** (2) Feed Cycle Light Intensity – Sets the light (1)Feed Cycle Light Override = No (2)Feed Cycle Light Intensity = 25% intensity percentage to occur during the feed... -
Page 39: Light Clock Setup
7.12 Light Clock Setup The Light Clock Setup establishes the parameters necessary to enable automatic control of the house **LIGHT CLOCK SETUP** lights. On each Schedule you will need to program (1)Feed Cycle Light Override = No a start day of when you want the control to start (2)Feed Cycle Light Intensity = 25% using this schedule. -
Page 40: Diagnostics
(3) Copy to Program – Enter the COPY TO program number (0, 1, or 2). **Password Setup** (4) Enter to Proceed – When “Enter to Proceed” is selected Enter a new password for this and the ENTER button is pressed, the Copy to Program controller and press ENTER: number programming contents is replaced with the New Password: 0000... - Page 41 (10) GPAD12 thru GPAD15 – For HHI Service Technician Use ONLY. General Purpose A/D Readings: As shown on the Diagnostics screen in Section 7.14, there is a section with four displays labeled GPAD12, GPAD13, GPAD14, and GPAD15. These values represent the data being received from the I/O Expansion Board, if equipped.
-
Page 42: Wiring Diagrams
8. Wiring Diagrams Inside the Evolution 1200 Enclosure HIGH VOLTAGE HIGH Electrical Shield VOLTAGE VOLTAGE (Removed for Clarity) PCB 186 WIRES WIRES PCB 188-1 Stage 7&8 or Variable 1&2 Output Connections (Refer to Section 8.2). PCB 188-2 Stages 1-6 Stage Relays &... -
Page 43: Setting Stage & Inlet Option Switches On Ev1200 Pcb 186 Board
Setting Stage & Inlet Option Switches on EV1200 PCB 186 Board Stages 7 & 8 PCB 186 Output Terminals Option Switches DOWN PT Unit #1 & #2 Output Terminals Stage number (Use V1-V2 label over Stages 7 & 8 if Stages 7 &... -
Page 44: Connecting Temperature Sensor To Evolution 1200
Connecting Temperature Sensor to Evolution 1200 PCB 186 Inset A WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A NOTE: Other sensors are connected similarly. Warning! Tape Shields To Prevent Bare Wires From Touching! Part No. 4801-5331 Rev 2-2015 Evolution 1200 44 of 65... -
Page 45: Connecting Remote Static Pressure Monitor To Evolution 1200
Connecting Remote Static Pressure Monitor to Evolution 1200 PCB 186 Inset A WARNING! berla LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A Remote Static Pressure Monitor Connecting Humidity Sensor to Evolution 1200 PCB 186 WARNING! VOLTAGE! Keep Separate From High Voltage Wires! -
Page 46: Connecting Pc Network To Evolution 1200
Connecting PC Network to Evolution 1200 PCB 186 Inset A WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A Twisted Pair Cable Connecting Alarm Device to Evolution 1200 Inset A PCB 186 WARNING! Switch Positions LOW VOLTAGE! Inset A Keep Separate From High Voltage Wires! N.C. -
Page 47: Connecting Water Meter To Evolution 1200
Connecting Water Meter to Evolution 1200 Inset A PCB 186 Inset A Sig. Water Water Meter #1 Inset B WARNING! LOW VOLTAGE! Inset B Keep Separate From High Voltage Wires! Sig. Water Water Meter #2 Part No. 4801-5331 Rev 2-2015 Evolution 1200 47 of 65... -
Page 48: Connecting The Powertrak To The Evolution 1200
Connecting the PowerTrak to the Evolution 1200 PCB 188 WARNING! Keep High Voltage (Or AC) Separate From Low Voltage Wires! Inset B Inset A PCB – 188 Power Ventilation Inset B PowerTrak Inset A Unit #1 Vents CONTROLLER AC IN SWITCH Open Close... -
Page 49: Connecting The Powertrak And Ev S
Keep High Voltage (Or AC) Separate From Low Voltage Wires! Do not perform modifications or wiring with voltage applied! Evolution Circuit Board Cumberland Tunnel Override PCB – 188 Power Ventilation Inset B Vent Override Inset A NOTE: If connecting the S... -
Page 50: Connecting The Powertrak Power Auxiliary Switches To Evolution 1200
8.11 Connecting the PowerTrak Power Auxiliary Switches to Evolution 1200 PCB 186 Inset A Inset B Inset C WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A Inset B Inset C Tunnel Auxiliary Vent Auxiliary PowerTrak Input Input Open Close Open... -
Page 51: Connecting Powertrak Natural Auxiliary Switches To Evolution 1200
8.12 Connecting PowerTrak Natural Auxiliary Switches to Evolution 1200 PCB 186 Inset A WARNING! Inset B LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A Natural Auxiliary Inset B Input PowerTrak Clos e Clos e Co m . Co m . Au x. -
Page 52: Power Supply Connection
8.13 Power Supply Connection Part No. 4801-5331 Rev 2-2015 Evolution 1200 52 of 65... -
Page 53: Evolution 1200 Power Connection
8.14 Evolution 1200 Power Connection Connecting Power from Breaker to a Heat Stage And a Cool Stage in the Evolution 1200 PCB188-1 PCB188-2 Evolution 1200 Terminal blocks for stage connections NOTE: Example above shows how to wire stages to heating & cooling equipment. Stage numbers are shown on the PCB above terminal blocks. -
Page 54: Connecting Local Network & Backup To The Evolution 1200
8.15 Connecting Local Network & Backup to the Evolution 1200 WARNING! LOW VOLTAGE! Keep Low Voltage Wires Separate From High Voltage Wires Warning! Tape Shield To Prevent Damage! NOTE: Harness to connect Local Network and Back-up together are connected & included in the Back-up and 16 Stage Expansion units. -
Page 55: Temperature Vs. Sensor Resistance Table
9. Temperature vs. Sensor Resistance Table The following chart gives the resistance when measured between the white and black sensor wires at a given temperature. To check a sensor, first know the temperature in the area, then use a multi-meter to check the resistance. -
Page 56: Parts List
10. Parts List Main Controls HHI PN Description 6607-8040 EV-1200-8-00 Evolution 1200 Control with 8 stages 6607-8041 EV-1200-8-01 Evolution 1200 Ctrl w 8 stages/Temp Sensors 6607-8042 EV-1200-8-02 Evolution 1200 Ctrl w 8 stgs/Temp Sensors/Static Pressure Module 6607-8039 EV-S3-16 Secondary Sensing System Control Expansion with 16 Stages 6607-8013 EV Secondary Sensing System Plus With Relay Card 6607-8014 EV Secondary Sensing System... - Page 57 Circuit Boards 6407-1585 /PCB186 EV1200 BackBoard w/QA 6407-1589 /PCB188-2 EV1200 Stg 1-5 w/QA 6407-1591 /PCB188-3 EV1200 PT w/QA 6407-1587 /PCB188-1 EV1200 Stg 7-8 w/QA 6407-6011 EV Display Assy. (LCD Display only)3000 & 1200 6407-0621 /EV1200 Door ASSY (Includes Enclosure Door, PCB 187, Display, & Switches) Chips 3701-6074 PIC EV1200 I/O (For PCB 186) 3540-0149 DIGITAL_IC LTC1483CN8 (For PCB 186)
- Page 58 Manuals 4801-5331 MANUAL EV1200 4801-5328 MANUAL Temp Sens Junction Box 4801-5307 MANUAL EVOLUTION 3000 4801-5308 MANUAL Evolution Ventilation. Add-on 4801-5309 MANUAL EVOLUTION BACK-UP 4801-5310 MANUAL EV-3000 Power Supply 4801-5315 MANUAL EV-Variable drives 4801-3001 MANUAL Secondary Sensing System Expansion 4801-2997 MANUAL Secondary Sensing System 4801-2998 MANUAL Feed Management 4801-2995...
-
Page 59: House Specification
* Mark fans with size and number Inlet Size CUMBERLAND 1004 Illinois St. Assumption, IL 62510 Phone 1-217-226-4421 Fax 1-217-226-4420 Part No. 4801-5331 Rev 2-2015 Evolution 1200 59 of 65... -
Page 60: Stage Programming
Cumberland, Inc. Poultry House Layout and Specification Stage Programming Target _____ Stage Sensors On Point Off Point Mode Timers Modes: Heat, Cool Stir, Negative, Negative Tunnel, Tunnel, Feed, Lights Timers: Minimum 1, Minimum 2, Variable, Cool Part No. 4801-5331 Rev 2-2015... -
Page 61: Temperature Curve
Cumberland, Inc. Poultry House Layout and Specification Temperature Curve Target Growout Day Static Pressure Settings Vent Inlet Static Pressure _____ Pressure Ramping off of Outside Temperature Pressure _____ at _____ High Temperature. Pressure _____ at _____ Low Temperature. Vent Delay _____... -
Page 62: Lighting Program
Cumberland, Inc. Poultry House Layout and Specification Lighting Program Schedule/ Run Time On Time Intensity Ramp (hours: minutes) Feed Program Schedule/ Schedule Run Time Run Time Time Ramp Time /Ramp (hours: minutes) (hours: minutes) Part No. 4801-5331 Rev 2-2015 Evolution 1200... -
Page 63: Back-Up Specifications
Cumberland, Inc. Poultry House Layout and Specification Back-up Specifications Back-Up Equipment Other Requirements: Stages (Stage Number) Heat Cool 1 Cool 2 Cool 3 10. Alarm Specifications Alarm Settings Other Requirements: High Temperature Low Temperature Cycle Pressure High Pressure Low Pressure... -
Page 64: Notes
Cumberland, Inc. Poultry House Layout and Specification 11. Notes Part No. 4801-5331 Rev 2-2015 Evolution 1200 64 of 65... - Page 65 Copyright © 2015 by The GSI Group, LLC Printed in the USA CN-317618 Part No. 4801-5331 Rev 2-2015 Evolution 1200 65 of 65...
Need help?
Do you have a question about the Evolution 1200 Series and is the answer not in the manual?
Questions and answers