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Summary of Contents for Cumberland CC2415
- Page 1 Curtain Controller Featuring the Enclosed Limit Switch and Pulley Covers Installation and Operation Manual PNEG-620-2 Date: 09-20-13 PNEG-620-2...
- Page 2 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installation occurs. PNEG-620-2 Curtain Controller...
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Page 3: Table Of Contents
Table of Contents Contents Chapter 1 Safety ..............................4 Safety Guidelines ...........................4 General Safety Statement ........................5 Chapter 2 Safety Decals ............................7 Chapter 3 Installation ............................8 Chapter 4 Header Pulley ............................11 Cable Configurations ..........................11 Chapter 5 Pulley Cover Mounting ........................12 Pulley Cover Mounting Instructions ......................12 Chapter 6 Maintenance ............................13 Chapter 7... -
Page 4: Chapter 1 Safety
1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. -
Page 5: General Safety Statement
Only genuine AP/Cumberland parts are to be used in the installation and use of the Curtain Controller System. Use of other non-genuine parts is a misuse of the system and may lead to dangerous situations imperilling the safety and health of you and others. - Page 6 1. Safety Safety in Handling the Curtain Controller System The Curtain Controller unit weights: Model # Weight CC2415 CC2430 104 lbs./47 kg CC2460 I2430-50 CC3615 CC3630 119 lbs./54 kg CC3660 I3630-50 CC4815 CC4830 135 lbs./61 kg CC4860 I4830-50 CC6015 CC6030 151 lbs./69 kg...
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Page 7: Chapter 2 Safety Decals
2. Safety Decals This page shows you exactly where the safety signs should be placed on your Curtain Controller. If a decal is missing, damaged or unreadable, please contact your dealer or the GSI group, for a free replacement. For guidance or assistance on any issues relating to the safe use of the Curtain Controller System, Contact: GSI Group 1004 E. -
Page 8: Chapter 3 Installation
3. Installation This manual outlines the recommended sequence for the installation of the Curtain Controller system. The curtain controller may be installed either inside or outside. Following the sequence will prove the safest and easiest method of installation. Above all, connection of the system to the electrical mains should be the final stage of installation. - Page 9 3. Installation 5. Secure the machine to the wall by using the six (6) 3/8" x 2" lag bolts provided. (See Figure 3C.) Figure 3C 6. Install pulleys, brackets, hand winches etc., according to the appropriate mounting configuration. 7. Install the cabling through the pulleys, brackets, hand winches etc., according to appropriate mounting configuration.
- Page 10 3. Installation 9. While the drive block is near the closed position (bottom of the drive screw), loop the incoming cable through the two (2) holes in the drive block as shown in Figure 3D and fasten the cable to itself using three (3) 3/16"...
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Page 11: Chapter 4 Header Pulley
4. Header Pulley Cable Configurations Pulley Configuration(s) Used when Pulling two (2) curtains with the Curtain Controller. Pulling one curtain to the right of the Curtain Controller. Pulling one curtain to the left of the Curtain Controller. Curtain Controller is mounted horizontally. -
Page 12: Chapter 5 Pulley Cover Mounting
5. Pulley Cover Mounting Pulley Cover Mounting Instructions Attaching Pulley Covers to Pre-Existing Cable NOTE: If you do not have pre-existing cable, drill a 1/4" hole in the appropriate dimple and proceed to Step Step 1: Determine on which side of the machine the pulley cover will be mounted. This will affect where the slot will be cut in Step Step 2: Using a saw, cut a slot from the bottom of the pulley cover lip to the dimple on the cover’s face. -
Page 13: Chapter 6 Maintenance
6. Maintenance Safety in Maintenance and Repairs Before starting any repairs or maintenance on the Curtain Controller System or control units, observe the following safety steps: 1. Isolate the system from the electricity supply by switching OFF the power isolator and lock it in the OFF position. -
Page 14: Chapter 7 Troubleshooting Guide
7. Troubleshooting Guide Problem Possible Cause Corrective Action 1. Will not run in manual mode. 1. Control not in manual mode. 1. Move switch to manual setting. Check for loose wire connection. 2. Toggle switch failure. 2. Replace toggle switch. 1. -
Page 15: Chapter 8 Parts List
8. Parts List 1. Enclosed Limit Switch Assembly - (See Pages 16 and 17.) 2. Motor Components - (See Pages 18-21.) PNEG-620-2 Curtain Controller... -
Page 16: Enclosed Limit Switch Assembly
8. Parts List Enclosed Limit Switch Assembly PNEG-620-2 Curtain Controller... - Page 17 8. Parts List Enclosed Limit Switch Assembly Parts List Ref # Part # Description 52-0323 Limit Switch Box 52-0319 Bracket, Limit Switch Support 52-0320 Channel, Electrical Box Mounting 4" x 6" 52-0322 Gasket, Flat 4" x 6" Box 52-0318 Lid 4" x 6" Flat 50-0144 24"...
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Page 18: Motor Components
8. Parts List Motor Components PNEG-620-2 Curtain Controller... - Page 19 8. Parts List Motor Components (Continued) PNEG-620-2 Curtain Controller...
- Page 20 8. Parts List Motor Components (Continued) PNEG-620-2 Curtain Controller...
- Page 21 8. Parts List Motor Components Parts List Ref # Part # Description 52-0004 Base Plate 3' 52-0001 Frame Side Left 3' 52-0002 Frame Side Right 3' 52-0006 Pulley Support Plate 52-0188M Sprocket/Pulley Shoulder Bolt 52-0010 Pulley Spacer 50-0089 Pulley with Needle Bearing S-8072 Bolt, HHCS 5/16"-18 x 3/4"...
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Page 22: Installation Kit
9. Installation Kit AC180-A Installation Kit (Purchased Separately) AC1820 Bracket - Outside Corner Assembly Ref # Part # Description BAC1820 Corner Bracket Assembly S-9046 Screw, Lag 3/8" x 3" HH ZN Grade 2 Flat Washer 3/8" 7/16" I.D. x S-248 1"... -
Page 23: Ac180-B Installation Kit (Purchased Separately)
9. Installation Kit AC180-A Installation Kit (Purchased Separately) (Continued) Ref # Part # Description Flat Washer 3/8" 7/16" I.D. x S-248 1" O.D. YDP S-456 Hex Nut 3/8"-16 YDP Grade 5 S-7522 Bolt HHCS 3/8"-16 x 2" ZN Grade 2 S-7249 Bolt HHCS 3/8"-16 x 3"... - Page 24 9. Installation Kit AC180-B Installation Kit (Purchased Separately) (Continued) Ref # Part # Description Flat Washer 3/8" 7/16" I.D. x S-248 1" O.D. YDP S-456 Hex Nut 3/8"-16 YDP Grade 5 S-7522 Bolt, HHCS 3/8"-16 x 2" ZN Grade 2 S-7249 Bolt, HHCS 3/8"-16 x 3"...
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Page 25: Chapter 10 Wall Mount
10. Wall Mount Outside Endwall Mount Figure 10A Figure 10A shows 1:2 cable configuration. This means: 1 foot (1') of cable movement at the machine equals 2 feet (2') of cable movement at the curtain. Figure 10B Figure 10B shows 1:1 cable configuration. This means: 1 foot (1') of cable movement at the machine equals 1 foot (1') of cable movement at the curtain. -
Page 26: Outside Sidewall Mount
10. Wall Mount Outside Endwall Mount (Continued) Illustration shows cable configuration of the sidewall. Figure 10C Figure 10C shows 1:1 cable configuration. This means: 1 foot (1') of cable movement at the machine equals 1 foot (1') of cable movement at the curtain. Outside Sidewall Mount Figure 10D Figure 10D... -
Page 27: Inside Endwall Mount
10. Wall Mount Inside Endwall Mount Figure 10E Figure 10E shows 1:1 cable configuration. This means: 1 foot (1') of cable movement at the machine equals 1 foot (1') of cable movement at the curtain. PNEG-620-2 Curtain Controller... -
Page 28: Chapter 11 Wiring Diagrams
11. Wiring Diagrams Potentiometer Wiring Diagram PNEG-620-2 Curtain Controller... -
Page 29: Control Box Wiring
11. Wiring Diagrams Control Box Wiring Ref # Description Ground Neutral or L2 Close Signal from Controller Open Signal from Controller Common to Controller L1 Power PNEG-620-2 Curtain Controller... -
Page 30: Wiring Diagram For 110V 60 Hz
11. Wiring Diagrams Wiring Diagram for 110V 60 Hz PNEG-620-2 Curtain Controller... -
Page 31: Wiring Diagram For 220V 50/60 Hz
11. Wiring Diagrams Wiring Diagram for 220V 50/60 Hz PNEG-620-2 Curtain Controller... - Page 32 NOTES PNEG-620-2 Curtain Controller...
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Page 33: Chapter 12 Warranty
Lifetime 5 to 7 years - end-user pays 50% Feeder System Pan Assemblies 5 Years ** 7 to 10 years - end-user pays 75% Cumberland Feed Tubes (1-3/4" and 2.00") 10 Years * ** Warranty prorated from list price: Feeding/Watering... - Page 34 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com AP/Cumberland is a part of GSI, a worldwide brand of AGCO Corporation. Copyright © 2013 by Group Printed in the USA CN-308499...
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