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Cumberland EDGE 891-00516 Wiring Diagram

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EDGE
Models:
891-00516
Wiring diagram
895-00692
Version 03
NOTE:For more complete information on the product,please refer to
the manual on the USB key provided with your EDGE or go to the
following websites:
http://www.automatedproduction.com/en/apmanuals.php
http://www.cumberlandpoultry.com/sales-and-service/manuals.html
895-00692

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Summary of Contents for Cumberland EDGE 891-00516

  • Page 1 EDGE Models: 891-00516 Wiring diagram 895-00692 Version 03 NOTE:For more complete information on the product,please refer to the manual on the USB key provided with your EDGE or go to the following websites: http://www.automatedproduction.com/en/apmanuals.php http://www.cumberlandpoultry.com/sales-and-service/manuals.html 895-00692...
  • Page 2 Wiring diagram choice according to the equipment The following table helps you select the wiring diagram to refer to in order to connect the equipment you have. Equipment On/off On/off Variable Variable Variable Dual Inlet Inlet Inputs Output name failsafe 0-10 VDC with SSR with relay...
  • Page 3 NOTE: For more complete information on the product, please refer to the manual on the USB key provided with your EDGE manual or go to the following web sites : AP website: http://www.automatedproduction.com/en/apmanuals.php Cumberland website: http://www.cumberlandpoultry.com/sales-and-service/manuals.html...
  • Page 20 ▪ Guidelines on the ideal location for installation ▪ Correctly supporting and routing cables ▪ Grounding recommendations for the system Contact information Vendor Automated Production Systems (AP/Cumberland) 1004 East Illinois St. Assumption, IL 62510 USA Technical support: 712-239-1011 Phone: 217-226-4449...
  • Page 21 Chapter 1: Introduction Warranty is void if this product is used in a manner not specified by the manufacturer. Every effort has been made to ensure that this manual is complete, WARNING accurate and up to date. The information contained in this manual is subject to change without notice.

  • Page 22: Terms Of Use

    Chapter 1: Introduction Safety messages Turn off the main electrical disconnect switch prior to servicing any of the boxes. Failure to do so might lead to serious injury or death. DANGER Always use extreme caution when measuring voltage or performing procedures that require a module to be powered on.

  • Page 23: What To Look For When You Receive Your System

    Chapter 1: Introduction • Do not try to operate the system if it is damaged. Disconnect the power from the units and call your local service representative • Do not operate while condensation is present • Use of the system in a manner not specified by these instructions may impair the safety protection provided by the system.

  • Page 24: Damage Inspection

    If you experience trouble with your system, or to get repair or warranty information, please contact one of the following : GSI Electronics Inc. Phone: 1-877-926-2777 Fax:1-866-880-2777 E-mail: mtl_techsupport@gsiag.com. Automated Production Systems (AP/Cumberland) Technical Support: 712-239-1011 Phone: 217-226-4449 Fax: 217-226-3540 International Phone: 217-226-4401 International Fax: 217-226-4420...

  • Page 25: System Overview

    Chapter 1: Introduction System overview The EDGE system is a complete site management system for agricultural applications. Each system is composed of a main unit and Expansion Boxes into which you can insert plug-in modules according to your site needs. EDGE Main Controller Consists of the unit with the touchscreen where all information is entered and where the Expansion Box and equipment is configured...
  • Page 26 Chapter 1: Introduction Expansion Box nomenclature Expansion Boxes come with or without variable output modules (SSR). If there are no variable output modules (SSR) in the Expansion Box (3-Slot Expansion Box, 6-Slot Expansion Box), the plastic enclosure does not have an external heat sink on it. 3-Slot Expansion Box model with a Heat sink: EDGE 3-SLOT BOX W/HSK or E3PH-_-____...
  • Page 27 Chapter 1: Introduction 3-Slot Expansion Box model without a Heat sink: EDGE 3-SLOT BOX or E3PN-_-____ 6-Slot Expansion Box model with a Heat sink: EDGE 6-SLOT BOX W/HSK or E6PH-_-____ 6-Slot Expansion Box model without a Heat sink: EDGE 6-SLOT BOX or E6PN-_-____ The Expansion Box (3-Slot Expansion Box, 6-Slot Expansion Box) part numbering is defined as follows: Power supply: On the 3-Slot Expansion Box, the power supply can be the 60W supply or the 120W supply.

  • Page 28: Guidelines On The Ideal Location For Installation

    Chapter 1: Introduction Guidelines on the ideal location for installation Consider the environment, mounting recommendations, and clearance space to choose the ideal location for your system. Operating environment • To avoid exposing the system to harmful gases or excessive humidity, install the system and the Expansion Boxes in a corridor or an area dedicated to electronic controllers.
  • Page 29 Chapter 1: Introduction...

  • Page 30: Correctly Supporting And Routing Cables

    NOTICE order to connect into the enclosure. AP/Cumberland recommends two installation possibilities: • Use a 6 inch by 6 inch electrical trough installed at least 12 inches below the enclosure to pass the connections through before connecting to the EDGE...

  • Page 31: Cable Connectors

    Chapter 1: Introduction It is important to respect the clearances above and below the enclosure to allow airflow to the heatsink WARNING Cable connectors NOTE: Nylon cable glands are permitted for cable or wire fastening. Use watertight compression cable glands rated IP54 for each cable used. WARNING Use silicone to seal the cable gland rated IP54 if more than one cable is use in the same cable gland.

  • Page 32: Grounding Recommendations For The System

    Chapter 1: Introduction Do not use rigid conduits over 1 inch (25.4mm) for the EDGE Main Controller. Do not use rigid conduits over 2 inches (50.8mm) for the EDGE 3-Slot Expansion Box and WARNING the EDGE 6-Slot Expansion Box. Cable routing and underground trench IMPORTANT: The same rules are applicable for the underground trench.
  • Page 33 Chapter 1: Introduction Figure 1-1 Grounding installation depending on bedrock depth • If the bedrock is more than 3 meters (10 feet) below ground level, drive the grounding rod vertically 3 meters (10 feet) into the ground. • If the bedrock is more than 1.2 meters (47 inches) below ground level, drive the rod into the ground to bedrock level and bury the remainder horizontally at least 0.6 meters (2 feet) below ground level.
  • Page 34 Chapter 1: Introduction Table 1-5 Grounding cable specifications (cont'd.) Item Description UL, 1015 type, 12 AWG, 600 V, 105 °C (221 °F), green/yellow insulated wire. Maximum length 15 meters (50 feet) Suggested cable Beldon # 9912, color code 189, or equivalent...

  • Page 35: Basic Connections

    Basic connections Topics Covered in this Chapter ▪ Equipment wiring rules for backup and failsafe operation ▪ Preparing the enclosures for installation ▪ Mounting the enclosures ▪ Installing the plug-in modules ▪ Installing the plug-in relays ▪ DC network and power supply redundancy ▪...

  • Page 36: Power Supply Redundancy

    Chapter 2: Basic connections • The fan outputs wanted in backup mode must be connected to a module with backup capabilities, and with at least 1 inside temperature probe • The inlet outputs and potentiometer feedback assigned to backup mode must be connected to a module with backup capabilities, and with the corresponding inlet assigned probes •...

  • Page 37: Preparing The Enclosures For Installation

    Chapter 2: Basic connections Supply redundancy Controllers must be divided by subgroups. Two links are required between controllers Odd number of Expansion Boxes • Each Expansion Box must have its own PSU (power supply) • Each Expansion Box must have the highest PSU (PSU 120W) on it •...
  • Page 38 Chapter 2: Basic connections Figure 2-1 EDGE 3-Slot Expansion Box...
  • Page 39 Chapter 2: Basic connections Figure 2-2 EDGE 6-Slot Expansion Box 1. Close the enclosures and lock the latch. 2. Drill a hole the size of the your cable connectors or your rigid conduits at the bottom of enclosure. 3. Open the enclosures and remove the plastic fragments. Remove the cardboards marked “Remove it”...

  • Page 40: Mounting The Enclosures

    NOTE: Install the enclosures (EDGE Main Controller, 3-Slot Expansion Box, 6-Slot Expansion Box) with the hinges on the left hand side when facing the enclosure. NOTE: AP/Cumberland recommends this kind of screw: Flange Head Lag Screw for Wood, Hot-Dipped Galvanized Steel, 1/4" Diameter, 2" Long.
  • Page 41 Chapter 2: Basic connections Installation must only be performed by qualified service personnel. WARNING Wear appropriate grounding devices such as an anti-static wristband to service the system. WARNING Lock the enclosure once the wiring is completed or when servicing. Use the included nut and bolt or a padlock (not included) to lock the enclosure.

  • Page 42: Installing The Plug-In Relays

    Chapter 2: Basic connections 6. Make all the necessary wiring connections to the plug-in module. 7. Reconnect the main supply voltage, and ensure all equipment turns on correctly. For the terminal blocks connected on the power relays, use a tightening torque from 0.7N*m (6.2lbf*in) to 0.8N*m (7lbf*in) to fasten a wire gage from 10AWG to NOTICE 14AWG.

  • Page 43: Dc Network And Power Supply Redundancy

    Chapter 2: Basic connections 5. When the plug-in relay is correctly aligned, apply pressure on the middle part of the plug-in relay until it is locked in place. 6. Wire the new plug-in relay. 7. Reconnect the main supply voltage, and ensure all equipment turns on correctly. For the terminal blocks connected on the power relays, use a tightening torque NOTICE from 0.7N*m (6.2lbf*in) to 0.8N*m (7lbf*in) to fasten a wire gage from 10AWG to...
  • Page 44 At both ends of network, the End-of-Line must be activated. If the wiring can’t be done in a single chain, you might need to deactivate the end-of-line (EOL) resistor to improve com- munication. AP/Cumberland does not warranty the proper operation if the topology network is not daisy chain.

  • Page 45: Connecting The Alarm Relay

    Chapter 2: Basic connections Connecting the alarm relay 1. Locate the ALARM terminals on the EDGE Main Controller. 2. Connect the voltage source wire needed to switch in the terminal block named ALARM – COM. 3. Connect one load from the Alarm output: terminal ALARM - NO or terminal ALARM – NC. 4.

  • Page 46: Connecting An Analog Input

    Chapter 2: Basic connections IMPORTANT: The maximum voltage on the relay outputs is 24 VDC with a maximum current of 1.5 The minimum permissible load on the relay outputs is 0.1A. Refer to the local building code to determine the type and quality of cable required. If a siren is used, the siren output must not exceed 120 decibels.

  • Page 47: Connecting A Variable 0-10 Vdc Output

    Chapter 2: Basic connections Connecting a variable 0-10 VDC output The terminals used for 0-10 VDC outputs are named VAR (x) on the plug-in module. 0-10 VDC output returns are named GND (x) for outputs VAR (x). The maximum current of each 0-10 VDC output is 20 mA.

  • Page 48: Connecting The Power Supply

    The Off or Stop and On position must be clearly identified on the sectioning device. AP/Cumberland recommends using a DPST disconnecting switch in series with a breaker. In the case of the use of a SPST disconnecting switch, connect the SPST disconnecting switch to cut the hot line with a neutral circuit case.
  • Page 49 90°C is used for the wires. AP/Cumberland recommends the use of fuse in series at the output of a relay with a circuit breaker. For the terminal blocks connected on the power relays, use a tightening torque NOTICE from 0.7N*m (6.2lbf*in) to 0.8N*m (7lbf*in) to fasten a wire gage from 10AWG to...
  • Page 50 (SSR). AP/Cumberland recommends using a DPST disconnecting switch in series with a breaker. In the case of the use of a SPST disconnecting switch, connect SPST disconnect- ing switch to cut the Hot line with a Neutral circuit case.

  • Page 51: List Of Terminals

    List of Terminals EDGE Main Controller Terminal name Description Alarm - COM Alarm relay input, the COM (Common) is the voltage source needed to switch Alarm - NO (Normally Alarm relay output, When a relay contact is normally open (NO), there is an opened con- Opened) tact when the relay is not energized Alarm - NC (Normally...
  • Page 52 Appendix A: List of Terminals AUTOMATION - Communication bus 1 - power supply return SAFETY - 24V Communication bus 2 - power supply 24VDC SAFETY - A Communication bus 2 - Signal A of RS485 communication SAFETY - B Communication bus 2 - Signal B of RS485 communication SAFETY - GND Communication bus 2 - power supply return CS(x)
  • Page 53 Replacement Parts Specifications Replacement fuses are supplied with your system if ever the need occurs to change them. Two of each model are available. Table B-1 Fuse replacement on EDGE Main Controller Fuse recommended by the Recommended GSI Electronics part GSI Electronics part Refer- number...

  • Page 54: Extending A Cable

    Extending a cable • Solder all joints. See number 2 in the following figure. • Use heat shrink tubing • Cut the ground wire. Do not connect it. see number 1 in the following figure...

  • Page 55: Technical Specifications

    Technical Specifications Table 1 EDGE Main Controller safety ratings Inputs: Supply Input : 24VDC, 15W Outputs: Alarm relay output: 24VDC/AC ; 1.5A MAX Operating Temperature 0 to 40°C (32 to 104°F) Storage Temperature -20 to 50°C (-4 to 122°F) Environment Type Indoor use only Pollution Degree Installation Category...
  • Page 56 Table 2 EDGE Main Controller — dimensions and weight (cont'd.) Bottom 250mm (10 inches) Hinge side 180mm (7 inches) Latch side 150mm (6 inches) EDGE 3-Slot Expansion Box - dimensions and weight Enclosure Height 660 mm (26 inches) dimensions Width 457 mm (18 inches) Depth 279 mm (11 inches)
  • Page 57 Table 3 6-Slot Expansion Box and 3-Slot Expansion Box ratings (cont'd.) 240Vac; 5A MAX Minimum load of 0.2A NO (Normally Opened) contact - DC load 24Vdc; 5A MAX. ( Current reading not available in DC). Minimum load of 0.2A NO (normally opened) contact - LED and CCFL loads 120/208/240Vac, 750W;...
  • Page 58 Table 3 6-Slot Expansion Box and 3-Slot Expansion Box ratings (cont'd.) Motor/inductive load 10,5 A MAX Minimum load of 0.2A Full Load amperage on the motor nameplate is not the maximum amp. When varying, the amperage might be higher. (Nb of Units = Max current rating divided by the max current of the fan ) LED and CCFL loads 120/208/240Vac;...
  • Page 59 Variable output Frequencies range : 40-70 Hz. module (SSR) cur- Accuracy of ±0.6A for AC load <20A in a normal environment. rent sensor Allowable loss of performance in a noisy environment: Accuracy of ±0.8A from initial reading with a load of 1% precision used for testing purpose Relay outputs with Accuracy of ±0.5A for AC load <20A in a normal environment.
  • Page 60 FV-0 Flame Rating (IEC 60695 or IEC 60707) IK rating (degree of mechanical protec- tion - impact, IEC 62262)
  • Page 61 Low voltage cable ratings Table 1 communication bus — communication cables Item Description Cable type Twisted and shielded Minimum gauge 1 mm2 (18 AWG) Maximum cable length (including cable extensions) 1200 meters (4000 feet) Certification and type CSA, CMG FT4 type, 18 AWG, 600 V, 75 °C (167 °F) UL, AWM or CM ttype, 18 AWG, 600 V, 75 °C (167 °F) Characteristic Impedance 120 Ω...
  • Page 62 *The recommended cable is AlphaWire 6451- 2 pairs: - 1 pair 18AWG twisted shielded for Communication; - 1 pair 15AWG twisted shielded for Power Table 3 Other Low voltage cables Item Description Twisted and shielded Cable type Minimum gauge 1 mm2 (18 AWG) Maximum sensor cable length 150 m (500 feet) •...
  • Page 63 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com AP and Cumberland are a part of GSI, a worldwide brand of AGCO Corporation. Copyright © 2016 by GSI Electronics Printed in Canada CN #...

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