Cumberland Evolution S3 Owner's Manual

Secondary sensing system
Table of Contents

Advertisement

Quick Links

Secondary Sensing System
Owners Manual
Cumberland
1004 E. Illinois St.
Assumption, IL 62510
Manual No. 4801-2997 Rev 1-15 Owners Manual
Secondary Sensing System
CUMBERLAND
Assumption, IL 62510
• Phone 217-226-4421
• Fax 217-226-4420

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Evolution S3 and is the answer not in the manual?

Questions and answers

Summary of Contents for Cumberland Evolution S3

  • Page 1 Secondary Sensing System Owners Manual Cumberland 1004 E. Illinois St. Assumption, IL 62510 Manual No. 4801-2997 Rev 1-15 Owners Manual Secondary Sensing System CUMBERLAND Assumption, IL 62510 • Phone 217-226-4421 • Fax 217-226-4420...
  • Page 2: Table Of Contents

    4.4.1 Synchronize Systems ........................13 4.4.2 Test/Acknowledge Alarm ......................13 Program Mode ..............................14 General Parameters ..........................14 PC Compatible Cumberland Network Parameters ................16 Alarm Function Parameters ........................16 Sensor Calibration Parameters ......................16 General Operation ............................17 Alarm Inputs ............................17 6.1.1 Temperature Sensors #1 ,#2 and #3 ....................17 6.1.2...
  • Page 3 Connecting an Alarm or Siren to the S ....................33 11.8 Connecting Auxiliary Inputs to the S ....................34 11.9 Connecting Other Cumberland Controllers to the S Auxiliary Input ..........35 11.10 Connecting Local Network Connections to the S ................36 11.11 Connecting the S to the HH.Net ......................37 Replacement and Optional Parts .......................38...
  • Page 4: Warnings

    Warnings Warning! Maximum operating temperature of controller is 50° C (122° F). Use adequate ventilation to reduce the risk of overheating controller! Warning! • Do not perform modifications or wiring with voltage applied! • Keep high voltage (or AC) separate from low voltage wires! Warning! When this controller is used in a life support heating and ventilation system where failure could result in loss or injury, the user should provide adequate back-up, or...
  • Page 5: Ratings And Specifications

    Ratings and Specifications • Power Supply…………………240VAC 50/60 Hz • Temperature Range…………..32°F - 122°F (0°C – 50°C) • Inputs………………………..Three thermistor temperature sensors 32°F – 120°F (0°C - 49°C) Three auxiliary inputs (contact closure) • Outputs………………………..One siren (1.0 Amps @ 12VDC) One dry contact (5 Amps @ 240 VAC) 4 - 1 Hp Stage Outputs (Plus Model ONLY) Introduction The Evolution Secondary Sensing System, also known as S...
  • Page 6: S 3 Front Panel

    Front Panel The S has five main sections on the faceplate. These are the Zone Temperature Section, the Back-Up Section, the Control / Editor Section, the Synchronize / Test Section, and the Alarm Status Section. The S Power Switch is located on the left side of the controller box as shown below. The switch controls power to the S controller and to the back-up battery.
  • Page 7: Temperature

    4.1.1 Temperature The specific Zone Temperature (Zone 1, 2, or 3) lists the individual sensor temperature for each zone. The Ventilation Back-Up Temperature shown will be the average of the enabled sensors (Zone 1, 2, and/or 3). In the Zone Temperature Section, a reading of “--.-“ indicates the sensor is disconnected or in error. Also, if the display is flashing “OFF”, it means the sensor is disabled.
  • Page 8: High Limit

    4.1.3 High Limit The High Alarm Temperature is the high temperature at which the controller will indicate an alarm condition. The High Alarm Temperature is displayed and can be changed using Zone Input Switches (Zones 1, 2, or 3) then using the Plus (+) or Minus (–) buttons. The High Back-Up Limit is the high temperature at which Cool 1 of the Back-Up will turn ON.
  • Page 9: Status

    4.1.5 Status The Status Mode displays the Sensor Status (ON or OFF) for each specific zone. This setting is used to remove unused sensors or to deactivate sensors outside of the brood area during ½ or ¾ brood conditions. Use the Zone Switches for selecting the specific Zone Temperature Sensor then using the + (ON) or – (OFF) buttons to enable or disable sensors.
  • Page 10: Alarm System Indicators

    If this doesn’t work the battery is probably bad. In this case, contact your Cumberland dealer for a replacement. Note that it is common for the Low Battery indicator to be lit if the alarm has sounded for a long time.
  • Page 11: Control System Auxiliary

    permanent fine-tipped marker. Each auxiliary alarm can be individually enabled or disabled by using the circuit board jumpers. Refer to the Circuit Board Layout in Section 11.2. If the jumper is installed, the AUX 1 or AUX 2 alarm is Disabled; If the jumper is removed, the AUX 1 alarm is Enabled. 4.2.5 Control System Auxiliary The Control System auxiliary input is a special input that should be connected to the main control system.
  • Page 12: Zone Temperature Section

    4.2.6 Zone Temperature Section The Zone Temperature Section shows the specific zone alarm status and control settings for the temperature alarms. If the Alarm Indicator is ON, that particular Zone is out of its temperature range based on the High and Low Limits. Zone Temperature/ Alarm Indicators Settings Displays...
  • Page 13: Synchronize Systems

    4.4.1 Synchronize Systems The Synchronize Systems feature is used with the EV-3000 or EV-3001 controller to update the target temperatures to the match the controller target temperatures and also automatically reset the on-board history. The on-board history automatic reset is a new feature added in version V0.10 and later software.
  • Page 14: Program Mode

    Program Mode By pressing and holding the Mode button for at least 5 seconds, the S can be placed in the Program Mode as discussed below and on the following pages. Settings that are usually set up once per grow-out or maybe even just for summer or winter are referred to as program parameters and are accessed by taking the controller to program mode.
  • Page 15 P3 – Back-Up Timer Percentage This determines the percentage that COOL 1 will be run in an Emergency condition for minimum ventilation. (10% to 100%). The timer is a five minute timer. A new timer percentage curve feature (added in version V0.09 and later software) automatically changes the timer percentage based on the Target Temperature.
  • Page 16: Pc Compatible Cumberland Network Parameters

    PC Compatible Cumberland Network Parameters These parameters are used with Cumberland’s Farm Manager Software. The controller has four parameters which are used to function with the Cumberland PC compatible inter-controller network (HH.Net). P40 – HHNet Address HH.Net permits up to 32 controllers to be addressed on a single communications port of a personal computer (PC).
  • Page 17: General Operation

    General Operation Alarm Inputs The S has seven inputs that can be used to sound an alarm; Three from temperature sensors, three auxiliaries, and one for power out. The temperature sensors can be enabled or disabled. If a sensor is enabled it will be used to generate an alarm.
  • Page 18: Dry Contact (N.o. And N.c. Contacts)

    6.2.2 Dry Contact (N.O. and N.C. Contacts) The S provides a set of dry contacts that can be used to trigger a modem, auto-dialer or other auxiliary equipment. Both normally open (N.O.) and normally closed (N.C.) contacts are available. See Section 11.7 for a wiring diagram.
  • Page 19: Back-Up System Operating Conditions

    Before continuing, one must determine which type of system is installed for this specific application. If the S is connected to a Cumberland Evolution 3000 or Evolution 3001, refer to Section 7.1 for a description of the Back-Up operation with the Evolution 3000/3001. Otherwise, refer to Section 7.2 for Back-Up operation as Stand-Alone System.
  • Page 20: Emergency Operation

    SPECIAL FEATURES IF CONNECTED TO EVOLUTION 3000/3001 7.1.2 Emergency Operation In this mode of operation, the system still maintains the temperature as it does in Normal Operation. In addition, it will begin running the first cooling stage (Cool 1) on a 5 minute timer. The timer percentage is determined by the setting in P3 (Emergency Timer Percentage).
  • Page 21: Fail-Safe Relay Operation

    SPECIAL FEATURES IF CONNECTED TO EVOLUTION 3000/3001 7.1.4 Fail-Safe Relay Operation There are two types of Relay strips used in the Evolution 3000. The Normally Open (NO) strip requires a signal from the controller board in order to energize a stage of ventilation. Should power be removed from the EV-3000 the Normally Open Relay strips would not be able to energize a ventilator.
  • Page 22: Operation As Stand-Alone System

    Operation as Stand-Alone System The S contains an integrated back-up system. This system’s purpose is to back up the master controller in the case of failure. The back-up system is a stand-alone control system. It contains its own three temperature sensors which are used to divide the building into zones. These are the same temperature sensors that are used for the alarming functions described earlier.
  • Page 23: Minimum Ventilation Protection

    7.2.2 Minimum Ventilation Protection As explained earlier, this Back-Up System contains a back-up minimum ventilation timer. This timer is normally off but is triggered upon an alarm occurring on the Control System auxiliary input. There are two situations that can cause an alarm on the Control Stage Relay System auxiliary that depends on the setting in P62 (See Section 6.3).
  • Page 24: Trouble-Shooting Your Alarm

    Alarm should be set so that no alarm condition exists and the battery should be allowed to recharge. This may require the operator to disconnect the siren to allow the battery to build back up. If recharging doesn’t fix the problem, then the battery must be replaced. Contact your nearest Cumberland dealer for a replacement.
  • Page 25: Temperature Sensors Disconnected

    Fuse Replacement To replace either fuse, disconnect AC power, disconnect the positive (+) battery terminal from the battery, and carefully replace the blown fuse with the correctly sized replacement fuse. Reconnect the positive (+) battery terminal to the battery, plug the male plug end of the AC power cord to the electrical outlet, and verify that power and functional operation has been restored.
  • Page 26: Sensor Recommendations

    . Refer to Section 5. Sensor Recommendations It is important to note the Cumberland temperature sensors are fabricated using thermistors and are not interchangeable with sensors commonly used on controllers from other manufacturers. The three temperature sensors may be installed in a variety of ways. It is recommended that a sensor be located high enough from the floor so that livestock or poultry can not peck at it.
  • Page 27: Maintenance

    Maintenance Check the calibration of your temperature sensors at least once per quarter. You will need to have two people, one at the sensor with a trusted thermometer, and one at the controller to calibrate the sensor. Wiring Diagrams, Schematics, etc. The following diagrams the S circuit board connections and how the S is connected to external equipment.
  • Page 28: S 3 Circuit Board Layout

    11.2 Circuit Board Layout Manual No. 4801- 2997 Rev 1-15 Secondary Sensing System 28 of 42...
  • Page 29: Connecting Ac Power To The S 3

    11.3 Connecting AC Power to the S Secondary Sensing System Inset A Inset A Manual No. 4801- 2997 Rev 1-15 Secondary Sensing System 29 of 42...
  • Page 30: Connecting Sensors To The S 3

    11.4 Connecting Sensors to the S Secondary Sensing System Inset A Inset A SENSOR White/ White / Shield Shield Black Black SENSOR Black Black White/ White / Shield Shield White/ White / Shield SENSOR Shield Black Black Manual No. 4801- 2997 Rev 1-15 Secondary Sensing System 30 of 42...
  • Page 31: S 3 Powertrak Override Settings And Wiring

    11.5 PowerTrak Override Settings and Wiring Secondary Sensing System Inset B PowerTrak INLET MODE Vent Override Cool 1 Tunnel Override Tunnel Override Cool 3 Inset A Vents & Tunnel Will Wire The Same Vents Override Inset B Inset A PowerTrak Vent Override for Fail-Safe Action...
  • Page 32: S 3 Relay Card Wiring

    11.6 Relay Card Wiring Secondary Sensing System Relay Card Wire Terminals Inset A Relay Card Inset A Relay Card Six Stand-Off Attachment Holes Header Connection For Relay Card NOTE: Ensure the Relay Card connector and the PCB header are properly aligned during stand-off and Relay Card installation.
  • Page 33: Connecting An Alarm Or Siren To The S 3

    11.7 Connecting an Alarm or Siren to the S Secondary Sensing System Inset A Inset A Internal White (-) Switch White (Non-alarm) Red (+12V) position Siren Connect to alarm, modem, auto- dialer,etc. as desired. Manual No. 4801- 2997 Rev 1-15 Secondary Sensing System 33 of 42...
  • Page 34: Connecting Auxiliary Inputs To The S 3

    11.8 Connecting Auxiliary Inputs to the S Secondary Sensing System Inset B Inset A NOTE: The jumper across J6, J8 and\or J10 must be removed if an external alarm input is connected. Manual No. 4801- 2997 Rev 1-15 Secondary Sensing System 34 of 42...
  • Page 35: Connecting Other Cumberland Controllers To The S Auxiliary Input

    11.9 Connecting Other Cumberland Controllers to the S Auxiliary Input The diagram below shows the proper way to connect the Cumberland family of auxiliary alarm outputs to the auxiliary inputs. The alarm activates when the connection is broken between the OUT and IN terminals.
  • Page 36: Connecting Local Network Connections To The S

    11.10 Connecting Local Network Connections to the S Back-Up System Warning! Tape Shield To Prevent Damage! NOTE: Harness to connect Local Network and Secondary Sensing system together are connected & included in the Secondary Sensing System and 16 Stage Expansion units. Manual No.
  • Page 37: Connecting The S To The Hh.net

    11.11 Connecting the S to the HH.Net Secondary Sensing System Inset B Inset A Manual No. 4801- 2997 Rev 1-15 Secondary Sensing System 37 of 42...
  • Page 38: Replacement And Optional Parts

    Replacement and Optional Parts Controls 6450-5089 /KIT FH-AL to S3 upgrade 6607-8013 EV S Plus 6607-8014 EV S Replacement Parts 6407-0616 /DOOR ASSY S3 6407-6038 /EV-S3 Stand Alone Relay Card (PCB161) 3014-2174 Battery 12V 5.0 Ah 3006-3115 CONN SKT CLIP (For Tunnel/Vent Relays) 3006-5077 CONN Terminal Block 3 pos 3006-5078...
  • Page 39: Temperature Vs. Sensor Resistance Table

    Temperature vs. Sensor Resistance Table The following chart gives the resistance when measured between the white and black sensor wires at a given temperature. To check a sensor, first know the temperature in the area, then, use a multi-meter to check the resistance.
  • Page 40: Error Codes

    Error Codes The controller records errors based on the communications links. When errors occur, an alarm will be generated. Error Codes for the Evolution S Error Code Description Explanation Local Network Error The Back-Up has lost Communications with the Master Controller. NOTE: During this condition the Back-Up will run Cool 1 on a 5 minute timer.
  • Page 41: Warranty

    Flooring 5 to 7 years – end-user pays 50% All Fiberglass Propellers Lifetime 7 to 10 years – end user pays 75% AP/Cumberland Flex-Flo/Pan Feeding Systems 2 Years Feeder System Pan Assemblies 5 Years ** ** Warranty prorated from list price: Cumberland Feed Tubes (1.75"...
  • Page 42 Manual No. 4801- 2997 Rev 1-15 Secondary Sensing System 42 of 42...

Table of Contents