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Summary of Contents for BMPRO TrailSafe Series
- Page 1 OWNER’S MANUAL TrailSafe Series TrailSafe TrailSafe+ TEAMBMPRO.COM...
- Page 3 To learn more about the BMPRO range of products, please visit our website teambmpro.com TEAM BMPRO...
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Page 4: Safety Precautions
SAFETY PRECAUTIONS Please read the Safety Precautions before installing or using the TrailSafe or TrailSafe+. Be sure to observe all precautions without fail. Failure to observe these instructions properly may result in property damage or personal injury which, depending on the circumstances, may be serious and cause loss of life. After completing installation of the TrailSafe or TrailSafe+, conduct a trial operation to check for faults. -
Page 6: Table Of Contents
DISCLAIMER: BMPRO accepts no liability for any loss or damage which may occur from the improper or unsafe use of its products. Warranty is only valid if the unit has not been modified Copyright ©... -
Page 8: About The Trailsafe
There are two available models in the TrailSafe series: the TrailSafe and TrailSafe+. The TrailSafe+ includes an extra cable to integrate it with BMPRO’s SwayControl. -
Page 9: Installation Instructions
INSTALLATION INSTRUCTIONS It is recommended that installation of the TrailSafe or TrailSafe+ is carried out by a trained auto electrician. Using the supplied mounting screw, mount the unit on the right-hand side of the trailer’s drawbar, about 300mm from the tow ball hitch. The TrailSafe needs to be secured tightly to prevent it from vibrating loose. -
Page 10: Trailsafe Wiring Instructions
TRAILSAFE WIRING INSTRUCTIONS NOTE: This section applies to the TrailSafe without the use of a SwayControl. If you are using the TrailSafe+ with the SwayControl, refer to the TrailSafe+ with SwayControl Wiring Instructions section. The TrailSafe has multiple coloured wires coming from the rear side which require connection to ensure correct functionality. -
Page 11: Trailsafe Wiring Diagram
TRAILSAFE WIRING DIAGRAM *Refer to your display monitor’s manual for connection instructions. - Page 12 WARNING If you have a BatteryPlus35/J35 installed, all negatives must pass through the BatteryPlus35/J35 before connecting to the house battery. WARNING If you have a BC300 installed, all negatives must pass through the BP35/J35, and then the BC300 before connecting to the house battery. The return (negative) wires of the brakes and brake lights from trailer must be wired directly to: 9 One of the negative output connections on BatteryPlus35 or J35 if fitted...
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Page 13: Trailsafe+ With Swaycontrol Wiring Instructions
TRAILSAFE+ WITH SWAYCONTROL WIRING INSTRUCTIONS NOTE: This section applies to the TrailSafe+ when also using a SwayControl. If you are using the TrailSafe without a SwayControl, refer to the TrailSafe Wiring Instructions section. The TrailSafe+ has multiple colored wires coming from the rear side which require connection to ensure correct functionality. - Page 14 WARNING The green wire must be connected to a battery positive terminal when a LiFePO4 battery is used. Failure to do so may result in false battery capacity information. NOTE: Larger wire sizes may be used. The minimum is shown. For the black/red wire, a 30A automotive-grade fuse must be located as close to the trailer battery as possible, but not before the battery charging source feed.
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Page 15: Trailsafe+ With Swaycontrol Wiring Diagram
TRAILSAFE+ WITH SWAYCONTROL WIRING DIAGRAM *Refer to your display monitor’s manual for connection instructions. - Page 16 WARNING Do not connect the TrailSafe+ blue wire directly to trailer brakes if the SwayControl is also installed. Failure to do so disables the unit’s ability to control sway. WARNING If you have a BP35/J35 installed, all negatives must pass through the BP35/J35 before connecting to the house battery.
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Page 17: Using The Trailsafe
LED Status Indicators section of this manual. IN-CAR MONITOR If an in-car monitor is used, it needs to be located in a position where it is visible to the driver. If you are using BMPRO’s TrailCheck, refer to the Wireless Monitor TrailCheck manual for more details. -
Page 18: Led Status Indicators
LED STATUS INDICATORS LED STATUS KEY Continuous Flash Solid Colour No Light Blink Every Few Secs CALIBRATION STATE STATUS CONDITION SOLUTION Wait about 5 minutes until the The TrailSafe is in calibration. LED displays a solid PURPLE. Initialisation pin in Completed 1st calibration Remove the pin. -
Page 19: Trailsafe Operational Use Without Swaycontrol
Once the TrailSafe has finished calibrating and is ready for operational use, the colour of the LED will change depending on the charge state of the battery. NOTE: If you are using the TrailSafe+ alongside BMPRO’s SwayControl, refer to the TrailSafe+ Operational Use With SwayControl section of this manual. -
Page 20: Trailsafe+ Operational Use With Swaycontrol
TRAILSAFE+ OPERATIONAL USE WITH SWAYCONTROL The LED on the TrailSafe+ displays different indicators if used with BMPRO’s SwayControl. NOTE: If you are using the TrailSafe+ without BMPRO’s SwayControl, refer to the TrailSafe Operational Use Without SwayControl section of this manual. STATE... - Page 21 There is a wiring short in the left- Repair the wiring short short side brake. Right brake There is a wiring short in the Repair the wiring short short right-side brake. If a service centre repair is required, please contact your authorised BMPRO SwayControl Authorised Repair Centre.
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Page 22: Servicing
TrailSafe or TrailSafe+ yourself, as this will void your warranty. If your TrailSafe product requires servicing, please consult your BMPRO dealer or visit teambmpro.com for assistance. FAQS AND TROUBLESHOOTING Need more help troubleshooting your TrailSafe or TrailSafe+? Contact our customer service team online at teambmpro.com/technical-... - Page 23 It is necessary that there is at least 10Ah of useful battery capacity remaining, which may require 20% of aged 100Ah-rated battery for this load. If any loads (e.g. lights, 12V fridges) are on in the trailer, turn these off if possible. If your trailer or caravan has a display showing remaining battery capacity this should be able to provide a useful indication that there is enough battery capacity remaining for the emergency braking function.
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Page 24: Specifications
SPECIFICATIONS TrailSafe / TrailSafe+ System Voltage 12V Nominal (not suitable for 24V systems) Electric Brake Load 18A max Brake Light Load 8A max Communications Bluetooth Low Energy (BLE 5.0) Wired Monitor Current 30mA max Battery Chemistry Compatibility LiFePO4 / Lead-acid Temperature -20°C to 60°C IP Rating... -
Page 26: Warranty Terms And Conditions
The warranty period of the product is two years. If, before the warranty period has ended, a fault occurs with the product and BMPRO finds the product is defective in materials or workmanship, BMPRO at its discretion will subject to further rights accorded by the Australian Consumer Law to either: • ... - Page 27 (k) the fault is a result of common wear & tear. LIMITATIONS No express warranties or representations are made by BMPRO other than what is set out in this warranty. The absolute limit of BMPRO’s liability under this express warranty is the repair or replacement of the product or part of the product.
- Page 28 BMPRO TEAM customerservice@teambmpro.com BMPRO 19 Henderson Rd, Knoxfield VIC 3180 Australia .COM teambmpro.com...
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