Table of Contents
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Quick installation guide
• Installing the machine
I
• Operation
II
⑳
III
• Control system
Single cut
Double cut
Cutting
Grating
Intermittently
Continuously
• Safety functions / Emergency stop
IV
AR 20
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
⑱
⑲
⑰
• Forward feed
Rühle GmbH, Beim Signauer Schachen 10, D-79865 Grafenhausen
Tel.: +49 7748-523-11, Fax: +49 7748-523-8511
www.original-ruehle.de
⑱
• Pre-compacting
V
1)
Tool hood
2)
Grid halfs
①
3)
Grid frame
4)
Stabiliser
②
5)
Steering castor with brake
③
6)
Workbench
7)
Cutting board
④
8)
Plunger
9)
Chamber
⑤
10) Slider (closure food chamber)
11) Cutting knife
12) Handle nut
13) Hygiene bottom
14) Fixed castor
15) Ejector hood
16) Coupling rod
17) Forward feed (Cutting
length)
18) Pre-compacting
19) Main switch
⑥
20) Knife protection box
21) Product scraper bar
⑦
22) Grid half (Outer - "O")
23) Grid half (Under - "U")
⑧
24) Type plate
25) Supply cable
26) Side panel
⑨
⑲
• Main switch
• Box reception E1 / E2 / E3
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Related Manuals for Rühle AR 20
Summary of Contents for Rühle AR 20
- Page 1 AR 20 Quick installation guide • Installing the machine • Operation Tool hood Grid halfs ① Grid frame ⑳ ⑩ Stabiliser ② Steering castor with brake ③ Workbench ⑪ Cutting board ⑫ ④ Plunger Chamber ⑤ 10) Slider (closure food chamber) 11) Cutting knife ⑬...
- Page 2 • Setting the machine Open! close! • Grid / Grid set-up • Initial operation VIII • Setting the machine • Cleaning (preparation) • Cleaning AR 20 Copyright © 2022 by Rühle GmbH 04 / July / 2022 (Version 1.0)
- Page 3 Lebensmitteltechnik Translation of the original instructions - Cutting machine Type: AR 20 Rühle GmbH, Beim Signauer Schachen 10, 79865 Grafenhausen Germany Phone: +49 (0)7748 523 11; fax: +49 (0)7748 523 8511 www.original-ruehle.de...
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Page 4: Table Of Contents
Cutting machine AR 20 Table of contents Safety instructions ................3 Safety instructions ..............3 Remaining risk of accidents ..........6 Intended use ................7 Installation instructions ..............8 Machine transport and setup ..........8 Workplace description ............. 9 Connecting the machine ............10 Operating instructions ..............11... -
Page 5: Safety Instructions
Cutting machine AR 20 1 Safety instructions !!! Observe the safety instructions during the installation, operation, cleaning and maintenance of the Rühle cutting machine! Hazard potentially causing irreversible injuries if disre- garded. Warning potentially causing serious injuries if disre- garded. - Page 6 Cutting machine AR 20 a) Completely read and understand these operating instructions before transport, commissioning, setup, operation, cleaning, decommissioning, care/maintenance as well as disman- tling/disposal! b) Prepare work instructions for intended and safe transport, commissioning, setup, operation, cleaning, decommissioning, care/maintenance as well as dismantling/disposal!
- Page 7 Cutting machine AR 20 !!! The operator must operate the machine according to the intended use and strictly observe all points listed in the “Operation” work in- structions prepared by the supervisor. !!! Before putting the machine into operation for the first time and on...
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Page 8: Remaining Risk Of Accidents
Cutting machine AR 20 !!! The cleaning personnel must observe the work procedures from the “Cleaning” work instructions prepared by the supervisor. !!! The maintenance personnel may only carry out work specified as “Regular maintenance” unless any other authorisation has been is- sued in writing by the manufacturer of the machine. -
Page 9: Intended Use
Cutting machine AR 20 When a machine is unattended, the knife protection box must be closed before leaving the workplace! When processing very watery products, spraying form the chamber may occur in spite of installed slider! With such product it is recommended to stand to the side of the cham- ber when the machine starts. -
Page 10: Installation Instructions
Cutting machine AR 20 This machine is intended: • for use during work • for use by persons over 18 • for use by instructed persons Claims of any type for damage caused by use other than the intended use are excluded! Misuse: •... -
Page 11: Workplace Description
Cutting machine AR 20 The power supply line must not be damaged by driving over or crushing it! The machine must be shut down until a damaged power supply line has been repaired! Ensure that the machine is stable! Foundation load: 4.8 kN/m²! -
Page 12: Connecting The Machine
Cutting machine AR 20 2.3 Connecting the machine The machine is connected to a three-phase outlet (clockwise rotating field); the specifications (voltage, amperage) must correspond to the specifications on the type plate of the machine. The machine must be shut down until a damaged power... -
Page 13: Operating Instructions
Cutting machine AR 20 3 Operating instructions Please refer to the short instructions supplied with your machine for the operation of your cutting machine. Also follow the safety instructions in chapter 1.1! In its respective life cycle phases (transport, commission-... -
Page 14: Cleaning Instructions
Cutting machine AR 20 4 Cleaning instructions The cutting machine has been designed to allow for complete clean- ing of all parts that come into contact with the food product. 4.1 Safety instructions • Also follow the safety instructions in chapter 1.1! •... -
Page 15: Cleaning Agents And Disinfectants
Cutting machine AR 20 All other parts and surfaces may be cleaned only with normal water pressure! 4.2 Cleaning agents and disinfectants Recommended cleaning agents and disinfectants: Concen- tration Expo- for appli- sure Temper- Art. cation times atures Product name... -
Page 16: Cleaning Procedure
Cutting machine AR 20 Because of customer-specific application prohibitions, QAC-containing 13308, FINK – products are sometimes not used since the IFS standard must be met. Antisept G Possible alternative products would be, for example, FT 107 DES. Supplier: FINK TEC GmbH, Oberster Kamp 23, 59069 Hamm, Germany Tel. - Page 17 Cutting machine AR 20 Also follow the safety instructions in chapter 1.1! Notify and obtain permission from Rühle customer service if welding or cutting work is required on the machine! Wear cut protection gloves when working on the blades! Reaching into the inside of the machine by opening the side cover is strictly prohibited when performing “Regular...
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Page 18: Regular Care
Cutting machine AR 20 [The information on the proposed personal protective equipment has only an advisory function. A full risk assessment should be carried out before using the product to assess whether the indicated personal pro- tective equipment is suitable for local conditions. Personal protective equipment should conform to the relevant EU standards.]... -
Page 19: Regular Maintenance
Cutting machine AR 20 In case of abrasion, check the corresponding sliding sur- face on all knife levels for damages! Replace defective knife levels! g) Visually check for changes or damages on all machine sides and accessible machine parts, e.g. the knife levels. The ma-... -
Page 20: Repairs And Spare Parts
Cutting machine AR 20 Increased load and usage, e.g. through multiple shift operation or short cycle times of the machine or pressure pulses. **Operational Safety Ordinance (Germany). The national applicable regulations must be observed! g) Check the distance between cut-off knife and grid frame; ad-... - Page 21 Cutting machine AR 20 Full-load current: 7.2 A Back-up fuse max.: 16 A Protection class: IP54 Protection class: Ambient temperature: +2 °C to + 40 °C Cut product temperature: -5 °C to + 80 °C Dimensions, W x H x D:...
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Page 22: Electrical Circuit Diagram
Cutting machine AR 20 If your country requires an RCD as protective measure, an RCD (type B), AC/DC sensitive, must be used. 7.2 Electrical circuit diagram The electrical circuit diagram of your machine is located in the electri- cal control cabinet and must be supplied when reselling the machine! -
Page 23: Ec Declaration Of Conformity According To Directive 2006/42/Ec
Cutting machine AR 20 8 EC Declaration of Conformity according to Directive 2006/42/EC The manufacturer hereby declares that the following product Name: Rühle GmbH Type: AR 20 Legal form: Lebensmitteltechnik Designation: Cutting machine Address: Beim Signauer Schachen 10 from serial no.:...
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