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Summary of Contents for Rühle SR 3 BiTurbo
- Page 1 Lebensmitteltechnik Translation of the original instructions - Cutting Centre Type: SR 3 BiTurbo Rühle GmbH, Beim Signauer Schachen 10, 79865 Grafenhausen Germany Phone: +49 7748 523 11; Fax: + 49 7748 523-8511 www.original-ruehle.de...
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Page 2: Table Of Contents
Cutting Centre SR 3 BiTurbo Table of contents Safety instructions ................3 Safety instructions ..............4 Remaining risk of accidents ..........7 Intended use ................8 Installation instructions ..............9 Machine transport and setup ..........9 Workplace description ............10 Connecting the machine ............11 Discharge belt ................12... -
Page 3: Safety Instructions
Cutting Centre SR 3 BiTurbo 1 Safety instructions !!! Observe the safety instructions during the installation, operation, cleaning and maintenance of the Rühle Cutting Centre! Hazard potentially causing irreversible injuries if disre- garded. Warning potentially causing serious injuries if disre- garded. -
Page 4: Safety Instructions
Cutting Centre SR 3 BiTurbo 1.1 Safety instructions !!! A supervisor (responsible person) must be assigned to the machine! This person must: a) Completely read and understand these operating instructions before transport, commissioning, setup, operation, cleaning, decommissioning, care/maintenance as well as disman-... - Page 5 Cutting Centre SR 3 BiTurbo Wear protective clothing according to EN ISO 13688, EN ISO 17491! (e.g. appropriate coats/overalls) [The information on the proposed personal protective equip- ment has only an advisory function. A full risk assessment should be carried out before using the product to assess whether the indicated personal protective equipment is suitable for local conditions.
- Page 6 Cutting Centre SR 3 BiTurbo the knife protection box against the stop – start the ma- chine. If the machine should start, it must be shut down im- mediately. !!! To shut down the machine the main switch must be turned to “0 –...
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Page 7: Remaining Risk Of Accidents
Cutting Centre SR 3 BiTurbo 1.2 Remaining risk of accidents !!! All life cycles phases Damaged knife elements must be replaced! Cut protection gloves must be worn when working: • on the open knife protection box, • on the cut-off knife, •... -
Page 8: Intended Use
Cutting Centre SR 3 BiTurbo !!! Maintenance Touching electrical components may cause serious inju- ries or death. Work on electrical equipment of the machine may only be carried out by qualified technicians! Always disconnect machine from the mains during this process! The protective covers (lids on front and rear as well as on the control box drawer, etc.) may be removed only while... -
Page 9: Installation Instructions
Cutting Centre SR 3 BiTurbo Misuse: • Any use other than the use listed above is strictly prohibited and is considered misuse! • Operating the machine in explosive atmospheres is prohib- ited! • Handling/processing products and materials which are not foodstuffs is prohibited! •... -
Page 10: Workplace Description
Cutting Centre SR 3 BiTurbo The machine is top-heavy on the side of the lifting unit! When using a forklift for transport, the 2 brackets for the forks must be installed under the machine! Lift the machine only as high as necessary. -
Page 11: Connecting The Machine
Cutting Centre SR 3 BiTurbo Swivel range of knife protection box Swivel range of worktable The work area around the machine is at least 0.5 m on all sides; for maintenance work it is at least 1 m; if used as passageway, it is at least 1.2 m. -
Page 12: Discharge Belt
Cutting Centre SR 3 BiTurbo • In this case, an electrician must change the rotating field inside the mains plug. • The power supply to the machine must be fuse-pro- tected with 32A and protected with an AC/DC sensi- tive RCD (type B). -
Page 13: Cleaning Instructions
Cutting Centre SR 3 BiTurbo • Transport of machine and machine parts • Commissioning • Maintenance activities The following is strictly prohibited and failure to comply represents gross negligence: • When reaching into the bottom of the knife protec- tion box during operation! •... -
Page 14: Safety Instructions
Cutting Centre SR 3 BiTurbo 4.1 Safety instructions • Also follow the safety instructions in chapter 1.1! • The cleaning staff must notify the supervisor immediately of any defects on the machine! • The cleaning staff must notify the supervisor immediately of any hydraulic oil leaks! •... -
Page 15: Cleaning Agents And Disinfectants
Cutting Centre SR 3 BiTurbo 4.2 Cleaning agents and disinfectants Recommended cleaning agents and disinfectants: Working concen- Exposure Temper- Art. tration times atures Product name Description value [min] [°C] 15207 FINK – Spül ASS Alkaline foam 1.0 – 5.0 5 – 15 20 –... -
Page 16: Cleaning Procedure
Cutting Centre SR 3 BiTurbo 4.3 Cleaning procedure Please refer to the short instructions supplied with your machine for carrying out the cleaning procedure. Cleaning preparations: To ensure optimum cleaning, some components of the machine must be removed. The following sequence must be complied with due to safety reasons! 1. -
Page 17: Service: Care, Maintenance, Repair
Cutting Centre SR 3 BiTurbo 13. Take out the knife (funnel cover) to the top with both hands. 14. Remove the plunger plate. 15. Pull out the pre-compactor (filling area) against the stop and re- move the shaft and the adapter. -
Page 18: Regular Care
Cutting Centre SR 3 BiTurbo • it is always disconnected from the mains! • it is depressurised! • the system must be vented after changing the oil or individual components! Use of lubricants – hygiene area • None Use of lubricants – others •... -
Page 19: Regular Maintenance
Cutting Centre SR 3 BiTurbo c) Sharpen the grid knives in the knife levels with the knife sharpener on both sides and check them for any chipped blades or other damage! Grid knives must be resharpened at least every 50 work- ing hours on a slip-resistant underlay using only little pressure and a Rühle knife sharpener! - Page 20 Cutting Centre SR 3 BiTurbo b) Carry out a test run with open machine (caution: moving parts)! c) All inspection activities and resharpening tasks specified un- der “Regular Care”! d) Check knives (funnel cover) for chipped blades and other damages, sharpen if necessary! e) Check guide rails (funnel cover) for abrasion or damages! Change the oil of the hydraulic system! For filling, see 7.1...
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Page 21: Repairs And Spare Parts
Cutting Centre SR 3 BiTurbo 5.3 Repairs and spare parts As a damaged part on a machine is usually damaged due to causes unrelated to the part, always carry out a fault diagnosis. Contact our Service Hotline at +49 7748-523-11 for spare parts or malfunctions. - Page 22 Cutting Centre SR 3 BiTurbo Full-load current: 28.9 A Back-up fuse max.: 32 A Protection class: IP54 Protection class: Ambient temperature: +2 °C to + 40 °C Cut product temperature: -5°C to + 80°C Dimensions, W x H x D:...
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Page 23: Electrical Circuit Diagram
Cutting Centre SR 3 BiTurbo If your country requires an RCD as protective measure, an RCD (type B), AC/DC sensitive, must be used. 7.2 Electrical circuit diagram The electrical circuit diagram of your machine is located in the electri- cal control cabinet and must be supplied when reselling the machine! -
Page 24: Ec Declaration Of Conformity According To Directive 2006/42/Ec
Cutting Centre SR 3 BiTurbo 8 EC Declaration of Conformity according to Directive 2006/42/EC The manufacturer hereby declares that the following product Name: Rühle GmbH Type: SR 3 BiTurbo Legal form: Lebensmitteltechnik Designation: Cutting Centre Address: Beim Signauer Schachen 10 from serial no.:...
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