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Related Manuals for Herutu TW-800R-MCL
Summary of Contents for Herutu TW-800R-MCL
- Page 1 TW-800R-SCL Simple Pokayoke Counter TW-800R-MCL Mobile Pokayoke Counter TW-800T Transmitter INSTRUCTION MANUAL V1.30 Please use this operation manual correctly on reading well. Please keep it carefully to be able to read immediately, when required.
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Page 2: Table Of Contents
Table of Contents ■1.Outline .................................1 ■2.Body and Accessories ............................2 ■3.Safety Precautions (Be Sure to Read This) .....................5 ■4.Name of Each Part ..............................9 4-1.Receiver ................................9 4-2.Transmitter ..............................11 ■5.Installation.................................12 5-1.Transmitter ..............................12 5-2.Receiver ................................15 5-2-1.External output - Judge output (PASS /FAIL) ..................16 5-2-2.External input - Work-Select input / Judge/Sensor input / Reset input ..........17 ■6.Startup of the receiver .............................19 ■7.Setting ................................19... - Page 3 ■16.Dimensions Drawing ............................48 ■17.Troubleshooting .............................52 ■18.After service and Warranty ...........................55...
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Page 4: Outline
■1.Outline TW-800R-SCL and TW-800R-MCL (hereinafter called “the receiver”) is a receiver with wireless function and a simple counting function. The receiver is used one-to-one with various tools equipped with TW-800T (hereinafter called “the transmitter”). The transmitter can be mounted on the torque wrench with a limit switch, the check pen, the pliers wrench, the cordless power tool, etc., and a completion signal such as tightening can be wirelessly transmitted to the receiver. -
Page 5: Body And Accessories
■2.Body and Accessories Receiver ●TW-800R-SCL AC Adapter ADB24050 (Cable 1.5m (4.9ft)) TW-800R-SCL body ×1 ●TW-800R-MCL USB(A)/DC Adapter Cable DC-4017A TW-800R-MCL body ×1 (Cable 1.2m (3.9ft)) - Page 6 Hexagon socket head bolt M2 × L10 ×2pcs Flat washer M2 (φ2.2) ×2pcs Extra cost option The options for the receiver can commonly be used on the TW-800R-SCL and TW-800R-MCL. ・TW-800R-SCL Input Cable TW-SCLI-6 ( 1.8m (5.9ft)) Cable Cable to input the Work-Select/Judge/Reset signal from external devices.
- Page 7 ・Mobile Stand TW-MCLDS01 ・Work-Select Box TW-WS03( Cable 1.7m (5.6ft)) The receiver can be fixed on the stand. TW-800R-MCL can be connected to Makita’s USB adapter and lithium-ion battery. The stand comes with a handle that makes it easy to carry.
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Page 8: Safety Precautions (Be Sure To Read This)
■3.Safety Precautions (Be Sure to Read This) This section describes the matters to be observed in order to prevent harm to the users and other persons and damages to the property. ■ The following marks and displays classify and describe the extent of harm and damage caused by failing to observe the display content and using this product wrongly. - Page 9 ■Handling the AC adapter Be sure to observe the followings in order to prevent the accidents such as heat generation, damage, or ignition of AC adapter. ●Do not place the AC adapter close to fire or insert them into fire. Or they may be burst and ignited, resulting in the accident.
- Page 10 HRF-2402 Certified Countries : Japan, Canada, USA, China, Thailand, Vietnam, Philippines and India. ■FCC/IC Warning Information about FCC Standard. (TW-800T, TW-800R-SCL, TW-800R-MCL Common) FCC CAUTION Change or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
- Page 11 I Information about ISED Standard. (TW-800T, TW-800R-SCL, TW-800R-MCL Common) This device complies with Industry Canada’s applicable license-exempt RSSs. Operation is subject to the following two conditions: (1) This device may not cause interference; and (2) This device must accept any interference, including interference that may cause undesired operation of the device.
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Page 12: Name Of Each Part
■4.Name of Each Part 4-1.Receiver The explanation of TW-800R-SCL is as follows. Please note that the power supply jack (⑨ in the figure below) of TW-800R-SCL and TW-800R-MCL are different in specifications. ①7SEG-LED display 7SEG-LED displays the count value and various setting values. - Page 13 Supplies operating power. ・TW-800R-SCL：Connect the included AC adapter. ⑨Power jack ・TW-800R-MCL：Connect the included power cable. Indicates the connection status with POKAYOKE plus by lighting or blinking when the receiver is set to the “application interlock mode”. ・Blue (lit): Communicating with POKAYOKE plus ・Blue (blinking): Communication with POKAYOKE plus is disconnected...
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Page 14: 4-2.Transmitter
4-2.Transmitter ●TW-800T ⑥ ⑦ ⑧ ② ⑤ ③ ① ④ ①Mounting bracket Mounting bracket for mounting on the torque wrench. ②Mounting brackets/ The hole is for mounting the base of torque wrench of LS type and seat. Mounting holes ③Body case The case is constructed from a durable material: polypropylene. -
Page 15: Installation
Transmitter is used by attaching to various kinds of tools such as torque wrench, plier wrench, check pen, battery tool etc. As plier wrench and check pen are original products of Herutu Electronics, basically it is shipped with transmitter attached. - Page 16 <The attention and the check method on limit switch attachment> When the lever working range of a torque wrench is small, a limit switch cannot be struck and a transmitter may not send. In limit switch attachment, be careful enough and carry out. <Installing and removing the battery>...
- Page 17 < Replacing the harness connector with limit switch (TW-800T-HCL) > When replacing the harness connector with limit switch, remove the coin battery and perform the replacement procedure, as shown below. ① Pull the cable portion near the connector horizontally to let the connector mating portion come off from the connector.
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Page 18: 5-2.Receiver
・For TW-800R-SCL, connect it to the included AC adapter. ・For TW-800R-MCL, use the included power cable to connect the receiver to the USB output power adapter. As a USB power adapter, Makita Corporation’s USB adapter “ADP05” can be used in combination with an adaptive lithium- ion battery. -
Page 19: 5-2-1.External Output - Judge Output (Pass /Fail)
5-2-1.External output - Judge output (PASS /FAIL) The external output is an open collector output. When the output turns ON, a short circuit occurs between each terminal. Be aware that the internal circuit may be damaged when the contact rated load is exceeded. For use of the Judge output, use the optional output cable for Judge, TW-SCLO-4. -
Page 20: 5-2-2.External Input - Work-Select Input / Judge/Sensor Input / Reset Input
5-2-2.External input - Work-Select input / Judge/Sensor input / Reset input <Work-Select input> Up to 8 types of works can be registered by using the Work-Select input. Selects a work according to the type of task. <Judge/Sensor input> Judge input or Sensor input can be set with the Web server function. ・Judge input setting When the number of tasks equal to the specified count are completed at the timing of the signal input, the task is judged as PASS and a PASS output is generated. - Page 21 Contents Cable Judge/Sensor Reset Two colors of red and white Work-Select 1 Green Work-Select 2 Two colors of green and white Work-Select 3 Two colors of black and white Black Work-Select Input Cable TW-SCLI-6 Selected work Work-Select 1 Work-Select 2 Work-Select 3 Work1 Work2...
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Page 22: Startup Of The Receiver
■6.Startup of the receiver Power ON → Press the POWER key for 0.1 seconds or more. Power OFF → Press the POWER key for 2 seconds or more. POWER key When the power is turned ON, the firmware version is displayed on the 7 segment LED, and then the main screen for each running mode is displayed. -
Page 23: 7-2.Selection Of Operating Mode
●Reset pairing ① With the receiver turned off, press the [POWER] key while pressing and holding the [setting (REG.)] key of the receiver. ② When long pressing the [setting (REG.)] key for 2 seconds or more, the Receiver LED stops blinking (green) and lights up (green) and the transmitter registered for pairing is deleted from the receiver. -
Page 24: 7-3.Settings With Web Server
7-3.Settings With Web Server The following items can be viewed or changed by using the Web server functions of the receiver. Change the settings as necessary. *Note: Be sure to pair the receiver and transmitter before using the web server functions. Item Contents System Information... -
Page 25: 7-3-2.Setting Account
--- Default password --- User name Admin Password Herutu001 Enter the receiver’s IP address in the address bar of the Web browser. After log in, the system information screen is displayed. The screen is divided into two parts, left and right. The menu is displayed on the left. -
Page 26: 7-3-3.Setting Network Information
Description Entry example User Name Username entered at log in Admin (Default) New User Name New user name Herutu New password New password (Length range: 8-20 characters) Herutu0003 New password(check) Password for confirmation (Length range: 8-20 characters) Herutu0003 *Only use half width alphanumeric characters for User Name and New password. -
Page 27: Advanced Settings
7-3-4. Advanced settings Click “Device Setup” in the Menu. Change the necessary items and click the [Submit] button. Device Setup *Each item of Device Setup shows available modes. (Stand-alone/Simple count/Application interlock)・・ Available in all modes. (Stand-alone/Simple count/-) ・・・・・・・・・・・・・・・・・ Available in both “stand-alone mode” and “simple count mode”. Available only in “stand-alone mode”. - Page 28 Device Setup ① [Judge output time (PASS/FAIL)] Judge output time (PASS/FAIL) setting Applies to output cable for Judge PASS output(red) and FAIL output (red/white). An external output (open collector output) is generated for the set time from when the work is judged as PASS or FAIL.
- Page 29 If double count prevention time continues even after the work is judged as PASS, the next work can not be started until double count prevention time is over. *Double count protect time setting is enabled in “stand-alone mode”, ”application interlock mode” and “simple count mode”.
- Page 30 ③ [Judge/Sensor input] Sensor input（Judge/Sensor）setting Select sensor input setting from “Judge”/ “Sensor”. <Default: Judge> External input can be used as Judge input by setting the Sensor input setting to “Judge”. When Judge input turns ON, the Judge is determined. External input can be used as Sensor input by setting the Sensor input setting to “Sensor”. The counter counts only when Sensor input is ON.
- Page 31 ④ [Auto judge] Auto JUDGE setting Auto judge can be switched between Enabled “Enable”/Disabled “Disable”. <Default: Enable> Set it to “Enable” to automatically judge PASS/FAIL. Set it to “Disable”, and the judge is determined by Judge input. *The Auto JUDGE setting is enabled in “stand-alone mode” only. *When the Auto JUDGE setting is set to “Disable”, the Sensor input setting is automatically set to “Judge”, and that cannot be changed.
- Page 32 ⑤ [Work timer] Work timer setting The work timer can be switched between Enabled “Enable”/Disabled “Disable”. <Default： Disable> The work timer is a function to set time limit for each work. If the timer does not reach 0(zero) (or the timer counts up to the specified count value) within the set time of the work timer, the work will be judged as “FAIL”.
- Page 33 ⑦ [Reset key] Setting RESET-key disabled The reset key can be switched between Enabled “Enable”/Disabled “Disable”. <Default: Enable> When Setting RESET-key disabled is set to “Disable”, the counter is not reset even by pressing the Reset key of the TW-800R-SCL main unit. When the setting is set to “Enable”, reset the counter by the reset button.
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Page 34: Test Switch
⑩ [Data length type] Data length type setting for task results data (transmitter data) The data size varies depending on the set values. For details of each data format, refer to “Communication specifications” described later. Setting value Contents Short Generates short data. (Data size: 19byte) Long Generates long data. -
Page 35: Battery Level Notification Function
■9.Battery level notification function The battery level notification function notifies the battery level status in two stages. ①Notification of low battery level with test switch: It is possible to check the battery level with the test switch.When the battery is low, the red LED will light for 1 second. ②Battery replacement notice: If the battery level is lower than in ①... -
Page 36: Stand-Alone Mode
■10.Stand-alone mode 10-1.Registering Work in the receiver Register Count/ Reset time/ Over count as a “Work” in advance. Up to 8 types of Work can be pre-registered. Count: A signal received from the transmitter is counted as 1 count. Indicates the time when the count returns from “0 (zero)” to the original value after counting is Reset time: completed. - Page 37 ④ When the [setting (REG.)] key is pressed, the Receiver (RX) LED lights up in yellow. Set the counter to the over count value using the [setting (UP/DOWN)] keys. Over count ： Invalid→0 / Valid→1 Over count→Lit in yellow ⑤ When the [setting (REG.)] key is pressed, the Receiver (RX) LED lights up in light blue. Set the counter to the desired work timer by using the [setting (UP/DOWN)] keys.
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Page 38: 10-2.Operation
10-2.Operation Work flow (count mode) After the reset time is reached, the count returns to the original count value automatically. When the reset time of 0 second, reset by the reset button or by an external (Reset) input. ♪(Pi pi pi) ♪(ping) ♪(ping) ♪(ping) - Page 39 Judge input When a judge input is received from an external device during countdown, a remaining count error occurs and a FAIL output is generated. Reset this by pressing the reset button or by an external (Reset) input. The counter returns to the state before starting the task.
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Page 40: Application Interlock Mode
■11.Application interlock mode A operating mode to be selected when using the receiver with POKAYOKE plus. When using the receiver in the application interlock mode, configure the network settings of the receiver. For details on network settings, see "7-3-3. Setting network information". 11-1.Buzzer volume adjustment When the receiver is not connected to POKAYOKE plus, the buzzer volume can be changed. -
Page 41: 11-3.Confirmation Of The Connection Status With The Application
11-3.Confirmation of the connection status with the application When the receiver is set to the application interlock mode, the connection status with POKAYOKE plus is indicated by lighting or blinking of the network monitor (blue) and 7 SEG-LED. ・Lit: Communicating with POKAYOKE plus ・Blink: Communication with POKAYOKE plus is disconnected When the receiver receives a signal from the transmitter in the communication disconnected state, the buzzer sounds. -
Page 42: Simple Count Mode
■12.Simple count mode A mode that does not judge and counts up each time a fastening signal is received. 12-1.Setting ・The receiver RX LED blinks in white by turning the power supply ON while pressing and holding the reset key, and the receiver enters the operation setting mode. -
Page 43: Ethernet Communication
■13.Ethernet Communication 13-1.LAN cable connector For the connector use RJ45 type. 1・・・・・・8 Please use the cable of the category 5 or higher standard. Link LED Power LED OFF： Power OFF OFF： No Activity Green： Power ON Yellow： 10Mbps/100Mbps The pin specifications are shown in the following table. Pin number Signal name TX+［Transmission data(+)］... -
Page 44: 13-2.Communication Specification
13-2.Communication Specification Ethernet Interface Interface RJ-45 Ethernet 10BASE-T or 100BASE-T, Duplex full or half Compatibility Ethernet Version 2.0 / IEEE802.3 Protocol TCP/IP, UDP/IP “Transmitter data” and “Receiver data” are available as task results data. “Transmitter data” is divided into two types: “Short data” and “Long data”. Set a data type with a Web server function. - Page 45 ◆ Formatting long data (43byte) Fastening Data information, varied test switch according Maintenance Transmitter Transmitter Preamble STX ETX Checksum battery to the type ID number Data Data information transmitter used Data name Description Byte Preamble FFH,FFH,FFH ID number 10 digit is converted to ASCII data(Hexadecimal). Example) ”010100004A”...
- Page 46 ●Task result data (Receiver data) format(46byte) @!ReceiverData<Space> Receiver data (comma delimiter) <CR><LF> Data name Description Byte @!ReceiverData<Space> ASCII data Receiver data ASCII data (Transmitter ID) Transmitter ID number (11 including comma) Receiver data ASCII data (Work number) Work number of the work being executed (1～8) (3 including comma) Receiver data ASCII data...
- Page 47 Example) PASS by receiving fastening signals Transmitter ID[010100004A],Work number[01],Tool number[1],Judge status[1:PASS],Count[005], Specified Count[005],Switch types[1: Limit switch], Transmitter battery level[0：Battery level OK] @!ReceiverData 010100004A,01,1,1,005,005,1,0 Example) FAIL by Judge input before completion of the work Transmitter ID[010100004A],Work number[01],Tool number[1],Judge status[2:FAIL],Count[002], Specified Count[005],Switch types[-：Not available], Transmitter battery level[-：Not available] @!ReceiverData 010100004A,01,1,2,002,005,-,- Example) At Reset Transmitter ID[010100004A],Work number[01],Tool number[1],Judge status[0:Not judged],Count[000],...
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Page 48: Setting Backup/Restore To Usb Memory
■14. Setting backup/restore to USB memory 14-1. Backup The settings of TW-800R-SCL can be backed up on the USB memory. The data to be backed up becomes the parameters changed in the settings by the Web server and by operating the main unit. -
Page 49: 14-2.Restore
14-2.Restore The data backed up on the USB memory can be restored to TW-800R-SCL. [Restore procedure] ① When the power supply of the receiver is OFF, press the [Power] key while holding down the [DOWN] key. The receiver (RX) LED and JUDGE LED blink in white and the backup/restore select mode is entered. Receiver (RX) LED Setting (REG) key Setting (UP/DOWN) keys... -
Page 50: Specifications
■15.Specifications ●Common specification Item Specifications 2.4GHz Low Power Data Communication System Compliance Standards Radio Equipment of Certification Regulation Article 2, Paragraph 1 Item 19 Radio Equipment Regulations Article 20 of 49 Paragraph 1 Radio format Frequency Band 2,403MHz～2,478MHz Number of Channels 76CH Modulation Method GFSK... - Page 51 Body DC12-24V TW-800R-MCL：DC5V±5% TW-800R-SCL：200mA or less (DC24V input) Current Consumption TW-800R-MCL：500mA or less (DC5V input) Operating Environment Temperature: 0-50℃ (32-122℉) Humidity: 85% or less (without condensation) External Dimensions 150 x 100 x 30 mm(5.9 x 3.9 x 1.2”) (excluding protrusions)
- Page 52 ●Receiver(TW-800R-SCL/TW-800R-MCL) ＜Options＞ ●Desktop Stand TW-SCDS01...
- Page 53 ●TW-800R-SCL Wall mounting bracket TW-SCLF01 Long hole ●Drawing with TW-SCLF01 installed...
- Page 54 ●Mobile Stand TW-MCLDS01 Attach the included handle and rubber feet on the stand before use. Fix the receiver to the stand with four M3 screws included.
- Page 55 ■17.Troubleshooting Troubleshooting of the transmitter Phenomenon Cause and remedy Battery capacity is low. →Please replace the battery （CR2032）. The limit switch signal is not connected. The transmitter does not transmit →Make sure the connector of the transmitter board and the LED (red or green) does not light up limit switch connector are securely connected.
- Page 56 →Locate the backup file in the top folder of the USB memory. The problem is not solved even after the above troubleshooting. →Please contact our sales department of HERUTU. The power of the receiver is not ON. →Check the AC adapter connection.
- Page 57 【Reference】 ●Operating time of the receiver when a lithium-ion battery is used. When using TW-800R-MCL in combination with Makita’s USB adapter ADP05 and a lithium-ion battery BL1460B(14.4V/6Ah), the receiver can operates 55 hours continuously under the following operating conditions.
- Page 58 〔Warranty Regulation〕 This regulation (hereinafter referred to as the "Regulation") is for post-shipment warranty provided by HERUTU ELECTRONICS CORPORATION (hereinafter referred to as the "Company") so that you can use the Company's product you have purchased with confidence. The Regulation does not apply to special order products (custom products).
- Page 59 This regulation (hereinafter referred to as the "Regulation") shall be applied to paid repair service (hereinafter referred to as the "Service") provided by HERUTU ELECTRONICS CORPORATION (hereinafter referred to as the "Company"). The Regulation does not apply to special order products (custom products). In addition, purchased products shall be subject to relevant manufacturer's repair regulations, and the Regulation shall not apply.
- Page 60 Establishment of contract The contract shall be established when the customer approves the quotation presented by the Company and issues an order form before the end of the repair implementation period. Purpose of the Service The Company will provide the Service for the purpose of repairing the function and performance of the Company's product used by the customer if it fails beyond the scope of the warranty specified in the warranty regulation.
- Page 61 In addition, if the customer does not place an order within three months from the date of creation of the quotation, or if the customer does not accept the quotation and the customer expresses an intention not to carry out the repair, the Company will assume that the customer has canceled the request for the Service, and the Company will return the Product for repair to the customer without carrying out the repair.
- Page 64 HERUTU ELECTRONICS CORPORATION 422-1 Higashimikata-cho, Kita-ku, Hamamatsu, Shizuoka, 433-8104 Japan (Sales dept) TEL.+81-53-438-3555 FAX. +81-53-438-3411 Website URL https://www.herutu.co.jp/en/ E-mail info@herutu.co.jp...
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