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Herutu TW-800R-SCL Instruction Manual

Simple pokayoke counter
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TW-800R-SCL
Simple Pokayoke Counter
TW-800T
Transmitter
INSTRUCTION MANUAL V1.10

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Summary of Contents for Herutu TW-800R-SCL

  • Page 1 TW-800R-SCL Simple Pokayoke Counter TW-800T Transmitter INSTRUCTION MANUAL V1.10...
  • Page 2 Table of Contents ■1.Outline ..................................1 ■2.Body and Accessories ............................2 ■3.Safety Precautions (Be Sure to Read This) ......................4 ■4.Name of Each Part ...............................8 4-1.Receiver TW-800R-SCL ..........................8 4-2.Transmitter TW-800T ...........................10 ■5.Installation ................................11 5-1.Transmitter ..............................11 5-2.Receiver .................................14 5-2-1.External output - Judge output (PASS /FAIL) ..................14 5-2-2.External input - Work-Select input / Judge input / Reset input ...............14...
  • Page 3 TW-800R-SCL/TW-800T ■1.Outline TW-800R-SCL (hereinafter called “the receiver”) is a receiver with wireless function and a simple counting function. The receiver is used one-to-one with various tools equipped with TW-800T (hereinafter called “the transmitter”). The transmitter can be mounted on the torque wrench with a limit switch, the check pen, the pliers wrench, the cordless power tool, etc., and a completion signal such as tightening can be wirelessly transmitted to the receiver.
  • Page 4 TW-800R-SCL/TW-800T ■2.Body and Accessories Receiver TW-800R-SCL AC Adapter ADB24050 (Cable 1.5m (4.9ft)) TW-800R-SCL body ×1 Transmitter TW-800T Coin battery: CR2032 ×1 TW-800T body ×1 (Body mounting screw M3 x L7 ×1pc, Harness connector with limit switch TW-800T-HCL ×1pc） Mounting bracket ×1 Mounting screw M4 x L5 ×4pcs...
  • Page 5 3. Green (Work-Select input 1) 4. Green / White (Work-Select input 2) 5. Black / White (Work-Select input 3) 6. Black (COM) ・TW-800R-SCL Output Cable for JUDGE TW-SCLO-4 (1.8m (5.9ft)) 1. Red (PASS output) 2. Red / White (FAIL output) 4. Black (COM) ・Desktop Stand TW-SCDS01...
  • Page 6 TW-800R-SCL/TW-800T ■3.Safety Precautions (Be Sure to Read This) This section describes the matters to be observed in order to prevent harm to the users and other persons and damages to the property. ■ The following marks and displays classify and describe the extent of harm and damage caused by failing to observe the display content and using this product wrongly.
  • Page 7 TW-800R-SCL/TW-800T ■Handling the AC adapter Be sure to observe the followings in order to prevent the accidents such as heat generation, damage, or ignition of AC adapter. ●Do not place the AC adapter close to fire or insert them into fire. Or they may be burst and ignited, resulting in the accident.

  • Page 8: Fcc Caution

    〇Also contact us in case of any trouble such as harmful radio interference to specified low-power radio stations for mobile objects identification or amateur radio stations. TW-800R-SCL is equipped with the built-in wireless module HRF-2402. HRF-2402 Certified Countries : Japan, Canada, US, China, Thailand, Vietnam and India ■FCC/IC Warning...
  • Page 9 TW-800R-SCL/TW-800T I Information about ISED Standard. (TW-800T, TW-800R-SCL Common) This device complies with Industry Canada’s applicable license-exempt RSSs. Operation is subject to the following two conditions: (1) This device may not cause interference; and (2) This device must accept any interference, including interference that may cause undesired operation of the device.
  • Page 10 TW-800R-SCL/TW-800T ■4.Name of Each Part 4-1.Receiver TW-800R-SCL ① ② ⑥ ⑦ ③ ④ ⑤ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ①7SEG-LED display 7SEG-LED displays the count value and various setting values. (3-digit) The LED lights green when the receiver receives the signal from the transmitter.
  • Page 11 Reset input: Returns to the count before the task started. Use the optional TW-800R-SCL input cable. Connector for Judge output. ⑬Judge output Use the optional TW-800R-SCL output cable for Judge output. To interface the receiver with an external device, connect the LAN cable to ⑭LAN cable connector the receiver.
  • Page 12 TW-800R-SCL/TW-800T 4-2.Transmitter TW-800T ⑥ ⑦ ⑧ ② ⑤ ③ ① ④ ①Mounting bracket Mounting bracket for mounting on the torque wrench. ②Mounting brackets/ The hole is for mounting the base of torque wrench of LS type and seat. Mounting holes ③Body case...
  • Page 13 Transmitter is used by attaching to various kinds of tools such as torque wrench, plier wrench, check pen, battery tool etc. As plier wrench and check pen are original products of Herutu Electronics, basically it is shipped with transmitter attached.
  • Page 14 TW-800R-SCL/TW-800T <The attention and the check method on limit switch attachment> When the lever working range of a torque wrench is small, a limit switch cannot be struck and a transmitter may not send. In limit switch attachment, be careful enough and carry out.
  • Page 15 TW-800R-SCL/TW-800T < Replacing the harness connector with limit switch (TW-800T-HCL) > When replacing the harness connector with limit switch, remove the coin battery and perform the replacement procedure, as shown below. ① Pull the cable portion near the connector horizontally to let the connector mating portion come off from the connector.
  • Page 16 TW-800R-SCL/TW-800T 5-2.Receiver Install the receiver in a location where it can be seen well from the transmitter and can receive radio waves stably. Connect the AC adapter plug to the power jack. Connect the signal to the external input (Work-Select, Judge or Reset) and external output (Judge output), as necessary.
  • Page 17 TW-800R-SCL/TW-800T The input type is a non-voltage contact input. Connect the input signal to the low chattering switch for turning ON/OFF DC5V/10mA stably or PLC. When using the external input, use the optional input cable for Work-Select, Judge and Reset, TW-SCLI-6.

  • Page 18: Power Key

    TW-800R-SCL/TW-800T ■6.Startup of the receiver Power ON → Press the POWER key for 0.1 seconds or more. Power OFF → Press the POWER key for 2 seconds or more. POWER key When the power is turned ON, the firmware version is displayed on the 7 segment LED, and then the main screen for each running mode is displayed.

  • Page 19: Reset Key

    When pairing is reset by mistake, perform the pairing procedure again. 7-2.Selection of operating mode With the TW-800R-SCL, you can select one of two operating modes: “stand-alone mode” or “application interlock mode.” (1) Stand-alone mode Select this mode when using TW-800R-SCL by itself.
  • Page 20 TW-800R-SCL/TW-800T 7-3.Settings With Web Server The following items can be viewed or changed by using the Web server functions of the receiver. Change the settings as necessary. *Note: Be sure to pair the receiver and transmitter before using the web server functions.
  • Page 21 TW-800R-SCL/TW-800T After log in, the system information screen is displayed. The screen is divided into two parts, left and right. The menu is displayed on the left. System Information Menu Item Example Model Name TW-800R-SCL Version (Firmware version) 1.10 Serial No.
  • Page 22 TW-800R-SCL/TW-800T 7-3-3.Setting network information Click “Network Setup” in the Menu. Change the necessary items and click the [Submit] button. *For details of the settings, contact the network administrator. Network Setup Item Entry example IP Address 192.168.3.101 (Default) Subnet Mask 255.255.255.0 (Default) Default Gateway 0.0.0.0 (Default)
  • Page 23 TW-800R-SCL/TW-800T 7-3-4. Advanced settings Click “Device Setup” in the Menu. Change the necessary items and click the [Submit] button. Device Setup Reg-ID List (Registered transmitter ID) The paired transmitter ID is displayed. *Transmitter ID is a 10-digit serial number shown on the label attached to the transmitter.
  • Page 24 TW-800R-SCL/TW-800T  [Double count protect time] Double count prevention time setting Available from the following 19 different time settings. Applies to external output cable Output 1(red) and Output 2(red/white). 10ms / 100ms / 200ms / 500ms / 1s / 2s / 3s / 4s / 5s / 6s / 7s / 8s / 9s / 10s / 11s / 12s / 13s / 14s / 15s...

  • Page 25: Test Switch

    TW-800R-SCL/TW-800T  [Data length type] Ethernet output data type setting The data size varies depending on the set values. For details of each data format, refer to “Communication specifications” described later. Setting value Contents Short Generates short data. (Data size: 19byte) Long Generates long data.
  • Page 26 Buzzer volume Level 0-4 To register multiple works, switch the work using the TW-800R-SCL input cable (TW-SCLI-6) and follow the steps below. ① Long press the setting (REG) key in the count mode for 3 seconds or longer. (The receiver cannot enter the setting change mode during a task.)
  • Page 27 TW-800R-SCL/TW-800T ④ When the [setting (REG.)] key is pressed, the Receiver (RX) LED lights up in yellow. Set the counter to the over count value using the [setting (UP/DOWN)] keys. Over count ： Invalid→0 / Valid→1 Over count→Lit in yellow ⑤...
  • Page 28 TW-800R-SCL/TW-800T Judge input When a judge input is received from an external device during countdown, a remaining count error occurs and a FAIL output is generated. Reset this by pressing the reset button or by an external (Reset) input. The counter returns to the state before starting the task.
  • Page 29 TW-800R-SCL/TW-800T ■10.Application interlock mode A operating mode to be selected when using the receiver with POKAYOKE plus. When using the receiver in the application interlock mode, configure the network settings of the receiver. For details on network settings, see "7-3-3. Setting network information".
  • Page 30 TW-800R-SCL/TW-800T 10-3.Confirmation of the connection status with the application When the receiver is set to the application interlock mode, the connection status with POKAYOKE plus is indicated by lighting or blinking of the network monitor (blue) and 7 SEG-LED. ・Lit: Communicating with POKAYOKE plus ・Blink: Communication with POKAYOKE plus is disconnected...

  • Page 31: Ethernet Communication

    TW-800R-SCL/TW-800T ■11.Ethernet Communication 11-1.LAN cable connector For the connector use RJ45 type. 1・・・・・・8 Please use the cable of the category 5 or higher standard. Link LED Power LED OFF： Power OFF OFF： No Activity Green： Power ON Yellow： 10Mbps/100Mbps The pin specifications are shown in the following table.
  • Page 32 TW-800R-SCL/TW-800T 11-2.Communication Specification Ethernet Interface Interface RJ-45 Ethernet 10BASE-T or 100BASE-T, Duplex full or half Compatibility Ethernet Version 2.0 / IEEE802.3 Protocol TCP/IP, UDP/IP Ethernet output data types are classified into two types: “Short data” and “Long data”. Set a data type with a Web server function. (7-3-4.Advanced settings [Device Setup] – “Data length Type”) For long data, a 24 byte extended partition (Data varied according to the type of transmitter used) is added to short data.
  • Page 33 TW-800R-SCL/TW-800T ◆ Formatting long data (43byte) Fastening information, Data varied Transmitter Preamble STX Checksum test switch battery according to the type ID number information of transmitter used Data name Description Byte Preamble FFH,FFH,FFH ID number 10 digit is converted to ASCII data(Hexadecimal).
  • Page 34 Weight Approx. 40 g (1.4 oz) Antenna PCB Antenna Battery Life Approx. 300,000 uses (depending on usage conditions) ●Receiver TW-800R-SCL Item Specifications Judge PASS 1Bit / Judge FAIL 1Bit / COM Output(s) Square connector 2.5mm pitch, 2×2 pins, 4 poles(1 pole unused)
  • Page 35 TW-800R-SCL/TW-800T ■13.Dimensions Drawing ●Transmitter TW-800T ●Receiver TW-800R-SCL...
  • Page 36 TW-800R-SCL/TW-800T ＜Options＞ ● Desktop Stand TW-SCDS01 ● TW-800R-SCL Wall mounting bracket TW-SCLF01 Long hole...
  • Page 37 TW-800R-SCL/TW-800T ● Drawing with TW-SCLF01 installed ■14.Troubleshooting TW-800T（Transmitter） Phenomenon Cause and remedy Battery capacity is low. →Please replace the battery （CR2032）. The limit switch signal is not connected. The transmitter does not transmit →Make sure the connector of the transmitter board and the LED (red or green) does not light up limit switch connector are securely connected.
  • Page 38 TW-800R-SCL/TW-800T The power of the receiver is not ON. →Make sure the power of the receiver to communicate with the transmitter is ON. The communication distance is too far. →The distance is beyond the maximum communication distance of the machine. Install the transmitter in a location The red LED blinks 10 times after transmitting.

  • Page 39: Warranty

    TW-800R-SCL/TW-800T ■15.When something is wrong If the problem persists even after a remedy action is taken or if it is unclear which remedy action should be taken, then contact the dealer where the product was purchased or our Sales Department with the following information: Product name / Serial No.
  • Page 40 HERUTU ELECTRONICS CORPORATION 62-1 Toyooka-cho, Kita-ku, Hamamatsu, Shizuoka, 433-8103 Japan (Sales dept) TEL.+81-053-438-3555 FAX. +81-53-438-3411 Website URL https://www.herutu.co.jp/en/ E-mail info@herutu.co.jp...

This manual is also suitable for:

Tw-800t