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Summary of Contents for SICK DUSTHUNTER SP100 Ex-3K
- Page 1 MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S DUSTHUNTER SP100 Ex-3K Scattered Light Dust Measuring Device...
- Page 2 Original document This document is an original document of SICK Engineering GmbH. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice...
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Page 3: Table Of Contents
Standard interfaces of the MCU control unit.......37 3.6.3 SOPAS ET user interface ..............37 8020216/1JQX/V3-1/2023-05 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 4 Connecting to the MCUDH Ex-3K control unit......60 MCHDH communication options ..............61 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05 | SICK...
- Page 5 10.5 MCU control unit displays and operating elements........83 8020216/1JQX/V3-1/2023-05 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 6 13.2 Monitoring and diagnostic system .............106 13.3 Status display LED and display ..............106 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05 | SICK...
- Page 7 17.5 Other accessories ..................130 17.5.1 Device check accessories ............130 8020216/1JQX/V3-1/2023-05 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 8 18.2 Electrical protection..................131 18.3 Approvals ....................131 18.4 Licenses ......................132 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05 | SICK Subject to change without notice...
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Page 9: About This Document
Observe the enclosed data medium for the product, as well as other supplied documents. Further information on the internet under: sick.com 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 10: Symbols And Document Conventions
Hazard which could result in property damage. Note Hints. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 11: Information Symbols
8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 12: For Your Safety
▸ Remove solid and liquid residues. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... - Page 13 (see “Return delivery”, page 116). 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 14 Take suitable precautions and measures to prevent dust from entering the control unit enclosure when the enclosure door is open. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK...
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Page 15: Warning Information On The Device
Warning: Laser class 2, do not look into the beam Manufacturer logo 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 16: Information On The Mcudh Ex-3K Control Unit
Warning: Do not disconnect or change connectors and modules while these are live Information on the specifications of the relay contacts O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 17: Intended Use
– Ignition protection types and applicable standards – Installation regulations and zone classification 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 18: Responsibility Of User
The specified maintenance and inspection tasks are carried out regularly by qualified, experienced personnel. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... - Page 19 Available for reference. ▸ Passed on to new owners. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 20: Product Description
Technical data Fig. 5: Type plate, MCU control unit (example) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 21: Product Characteristics
(for further information, see “Selecting the control unit”, page 40). 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 22: Functional Principle
Measuring volume Sender Fig. 7: Measuring principle O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 23: Protection Concept
In addition, ignition protection types “nA” and “nC” are used on the versions with integrated power supply unit. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 24: Dusthunter Sp100 Ex-3K Sender/Receiver Unit
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... - Page 25 - EX3K: Marking of gas and dust zones 2/22 Maximum surface temperature - T6: 85 °C 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 26: Mcudh Ex-3K Control Unit
USB Service interface (operation prohibited) Fig. 9: MCUDH Ex-3K control unit (version with power supply unit) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... - Page 27 - O: ATEX zones 2/22: Software - E: Emission 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 28: Conventional Mcu Control Unit
Connection terminal, voltage supply input Fig. 10: MCU control unit O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... - Page 29 Explosion protection certification - N: None Software - E: Emission 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 30: Flange With Tube
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 31: Connecting Cable And Plug Protection Bracket
Connect the weather protection hood at both points provided (bolts for fastening inside on base plate and hood). 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 32: Function Check
15,000 cycles. The sender/receiver unit should be sent in for factory inspection before reaching 15,000 cycles for replacement of wear and tear parts. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... - Page 33 (e.g., due to an electronic defect). An error message is generated when the “zero point” is outside the specified range. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 34: Explosion Protection In Accordance With Atex
▸ Dust deposits must be removed regularly and properly. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 35: Application Illustration Dusthunter Sp100 Ex-3K
Fig. 15: Application illustration with application variants DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 36: Interfaces
The MCUDH Ex-3K display and the Remote Display 100 are locked against each other, both devices cannot be operated at the same time. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 37: Standard Interfaces Of The Mcu Control Unit
SOPAS ET free of charge from the SICK homepage (Menu: “Downloads”). 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 38: Project Planning
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 39: Selecting The Flange With Tube
For a material and order number overview see “Flange with tube”, page 123. ● 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 40: Selecting The Control Unit
2 Interface modules Further MCU control unit variants available on request O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 41: Installation Location
8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 42: Space Requirements For System Components
All dimensions in mm Fig. 19: MCUDH Ex-3K control unit clearance O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... - Page 43 The space requirement of the Remote Display 100 corresponds to that of the MCU control unit. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 44: Purge Gas Supply
between filter regulator and adapter is at most 5 m and the inside diameter is at least 10 mm. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... - Page 45 The maintenance cycle can thus be extended. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 46: Project Checklist
Data (see “Technical data”, page 117) fuses O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 47: Transport And Storage
(see “Technical data”, page 117). 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 48: Mounting
“Fitting and connecting the sender/receiver unit”, page 65). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 49: Fitting The Flange With Tube
(see “Fastening technology”, page 129) to prevent gas escaping. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 50: Fitting The Mcudh Ex-3K Control Unit
For outdoor installation, it is recommended for the customer to provide a weather protection hood. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 51: High-Temperature Version
Shown (view from above) for high-temperature version, nominal length 735 mm 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 52: Fitting The Weather Protection Hood
Potential equalization connection Fig. 28: Fitting the weather protection hood for the sender/receiver unit O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 53: Electrical Installation
During commissioning: Establish the connections still required on the sender/receiver unit at the measuring point. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 54: Connection Plan
Plug Socket +24 V Fig. 29: Connection plan O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 55: Information On Connecting Cables
– with inserted cable: 10 Nm (M20) or 12 Nm (M25). 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 56: Connecting The Sender/Receiver Unit
Processor board Fig. 30: MCUDH Ex-3K control unit component layout O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 57: Mcu Control Unit Components
Fig. 32: Layout of components of optional Remote Display 100 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 58: Work To Be Done
Blind rivet nut Fig. 33: MCUDH Ex-3K cable glands O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 59: Processor Boards Connections Of Control Units
Fig. 35: MCU processor board connections 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 60: Connecting Cable To Control Unit
● – Communication: Connection terminals 38 and 39 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 61: Mchdh Communication Options
Only operate the measuring system behind a suitable protective barrier (e.g. firewall). 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 62 Option 3 shown here has no galvanic isolation between MCUDH and computer and is ● therefore not suitable for continuous operation. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice...
- Page 63 24 V (6059059) Fig. 39: MCUDH Ex-3K interface options 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 64: Commissioning
The Checklist can be found on the product data medium, alternatively please contact SICK Service. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 65: Inserting And Switching On
Switch the supply voltage on. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 66: Recognizing The Safe Operating State
Ensure the device can be switched off with a power isolating switch or circuit breaker in accordance with EN 61010-1. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 67: Configuring
Fig. 41: SOPAS ET menu: Pull-down menu for the connected device 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 68: Connecting To The Mcudh Ex-3K Control Unit
Service interface (see “MCUDH Ex-3K interface options”, page 63). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 69: Configuring The Rs485 Modbus Ascii/Rtu Interface Module
Fig. 43: SOPAS ET menu: MCU/IO Configuration/Interface module 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 70: Connecting To The Mcu Control Unit
GSD file and measured value assignment are available for the PROFIBUS DP Interface module on request. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 71: System Configuration
Fig. 47: SOPAS ET menu: DH SP100/Configuration/Application parameters (top window) 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 72: Assigning The Control Unit To The Sender/Receiver Unit
Fig. 49: SOPAS ET menu: MCU/Configuration/Application selection O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 73: Factory Settings
The value measured last is output during control value determination (see “Function check”, page 32). 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 74: Setting The Analog Outputs Parameters
Fig. 51: SOPAS ET menu: MCU/Configuration/IO Configuration/Output Parameters O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... - Page 75 Defines a tolerance for resetting the limit value relay. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 76: Setting The Analog Inputs Parameters
This parameter opens the “Analog input 4 - Oxygen” field to set the lower and upper range limit values and the Live Zero value. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 77: Setting The Response Time
8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 78 After entering the coefficients, set the DHSP100 Ex-3K back to the “Measurement” operating state. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK...
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Page 79: Changing Display Settings
Settings” directory. Fig. 56: SOPAS ET menu: MCU/Configuration/Display Settings 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 80 Value 1 - Control unit (MCU) Concentration s.c. dry O2 corr. (SI) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice...
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Page 81: Finding The Dusthunter Com Port
A new COM port is shown. Use this COM port for communication. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 82: Operation
Fig. 57: Function elements, LC display, MCUDH Ex-3K control unit O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 83: Mcudh Ex-3K Control Unit Buttons
Fig. 58: Functional elements LC-Display MCU control unit 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 84: Menus
Limit high Set limit high in °C / hPa (password required) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... - Page 85 Display sensor error messages Warnings Display sensor warning messages 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 86: Configuring On The Control Unit Display
77) with the operating fields and save to the device with “Save”. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 87: Maintenance
(see top item), the mode is also maintained when there is a voltage failure. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 88: Safety Information
If process gas that is harmful to health is used, purge the unit thoroughly with purge gas, as necessary clean it with water and suitable agents. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 89: Data Backup
Example for Parameter protocol Fig. 60: Parameter protocol DUSTHUNTER SP100-Ex3K 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 90: Maintenance Plan
Eliminate maintenance requirements reported by the measuring system in a timely manner. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 91: Cleaning The Optics Of The Sender/Receiver Unit
Cover screw, cleaning opening Fig. 61: Cleaning the optical surfaces 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 92: Checking The Contamination Value
Resume measuring operation (see “Resuming measuring operation”, page 87). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 93: Non-Return Valve
Fig. 64: Voltage supply for sender/receiver unit without the control unit 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 94: Maintenance Work On The Sender/Receiver Unit
“Spare parts DUSTHUNTER SP100 Ex- 3K”, page 128. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 95: Checking Laser Alignment
Fig. 67: Checking laser alignment 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 96: Replacing The Protection Tube O-Ring
) with a new one. Retighten the screw (torque 30 Nm). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 97: Replacing The Sinter Filter
8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 98: Replacing The Potential Equalization Screw
Put the complete device back into operation (switch voltage on, wait for the check cycle to complete or start it manually, check the measured and status values). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 99: Replacing The Hood
8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 100: Exchanging The Non-Return Valve
Put the complete device back into operation (switch voltage on, wait for the check cycle to complete or start it manually, check the measured and status values). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 101: Maintenance Tasks For Mcudh Ex-3K Control Unit
Fig. 68: Replacing the MCUDH Ex-3K button cell 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 102: Replacing The Mcudh Ex-3K Power Supply Unit
Hat rail lock Fig. 69: Replacing the MCUDH Ex-3K power supply unit O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 103: Replacing The Rs485 Interface Module
Fig. 70: Replacing the MCUDH Ex-3K Interface module 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 104: Mcu Control Unit Maintenance Work
Ribbon cable connector Fig. 72: Replacing the MCU Interface module O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 105: Troubleshooting
The sender/receiver unit enclosure may only be opened by SICK Service. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 106: Monitoring And Diagnostic System
“Diagnosis” after selecting the device (e.g. “MCU control unit” or “DH SP100 Ex”). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 107: Sender/Receiver Unit Malfunctions
● ▸ Contact SICK Service. Laser defective ● 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 108 Description of error or warning: In the description field of SOPAS ET. ● O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK...
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Page 109: Control Unit Malfunctions
MCU(DH Ex) in Test mode. enabled (“Maintenance” directory) 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 110 Description of error or warning: In the description field of SOPAS ET. ● O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK...
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Page 111: Sender/Receiver Unit Troubleshooting Measures
8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 112 Fastening screws Fig. 75: Checking the beam path O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice...
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Page 113: Mcudh Ex-3K Control Unit Troubleshooting Measures
Fig. 76: Replacing the MCUDH Ex-3K fuse (shown with fuse cover removed) 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 114: Mcu Control Unit Troubleshooting Measures
Information on sending a device to the factory for inspection or repair, see “Return delivery”, page 116. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 115: Decommissioning
Disconnect the control unit from the supply voltage. ▸ Disconnect the potential equalization. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 116: Return Delivery
▸ Observe relevant valid local conditions for disposal. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 117: Technical Data
Contamination limits: At 30% warning, at 40% malfunction Manual linearity test with test fixture 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 118 Lappkabel Unitronic Li2YCY v (TP) 2×2×0.5 mm² Burning behavior Flame-retardant acc. to IEC 60332-1-2 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice...
- Page 119 Version without power supply unit MCU-N2xxx Protection class III 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 120 Version without power supply unit MCUDH Ex-3K N2xxx Protection class III O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice...
- Page 121 Version without power supply unit Protection class III 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 122: Dimensional Drawings And Part Numbers
Further information, see “Sender/receiver unit type code”, page O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 123: Flange With Tube
Flange with tube, Øi 70 mm, L 500 mm, with 3.1 Material Certificate 2115418 DHSP-Txx2 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 124: Mcudh Ex-3K Control Unit
24 V DC, without integrated purge gas supply, with display, without integrated Interface module O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK... -
Page 125: Mcu Control Unit
MCU control unit Fig. 82: Dimensions, MCU-N control unit 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 126 - 1 Interface module PROFIBUS, RS485 - 1 Ethernet, CoLa-B, Service Interface module O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK...
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Page 127: Spare Parts
Optics cleaning set (2×60 ml spray bottle, optics cloth) 5340076 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 128: Consumable Parts, Mcudh Ex-3K / Mcu Control Unit
2128510 (suitable for Remote Display 100 without power supply (24 V)) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... -
Page 129: Accessories
Blind flange for temporary closure of the flange with tube (without seal) 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 130: Optional Accessories
2049045 DHSP control filter set for linearity check (in case) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice... - Page 131 EU Directives. 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 132 Please enter as subject “Open Source Software”. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/1JQX/V3-1/2023-05| SICK Subject to change without notice...
- Page 133 ANNEX 8020216/1JQX/V3-1/2023-05| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 134 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...
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