SICK DUSTHUNTER SB30 Operating Instructions Manual

Dust measuring system

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DUSTHUNTER SB30

Dust Measuring System

Description

Installation

Operation

O P E R A T I N G I N S T R U C T I O N S

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Page 1 O P E R A T I N G I N S T R U C T I O N S DUSTHUNTER SB30 Dust Measuring System Description Installation Operation...
Page 2 Guarantee Information Specified product characteristics and technical data do not serve as guarantee declarations. © SICK MAIHAK GmbH. All rights reserved. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 3 NOTICE Hazard which could result in property damage. Information Symbols Important technical information for this product Supplementary information Link to information at another place DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 4: Table Of Contents
Starting normal measuring operation ........56 DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 7: Important Information
Important Information DUSTHUNTER SB30 Important Information Main hazards Intended use Responsibility of user DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 8: Main Hazards
WARNING: Hazards through laser beam  Never look directly into the beam path  Do not point the laser beam at persons  Pay attention to laser beam reflections. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 9: Intended Use
– the device could become dangerous – the manufacturer’s warranty becomes void Restrictions of use  The DUSTHUNTER SB30 measuring system is not approved for use in potentially explo- sive atmospheres. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 10: Responsibility Of User
 Optical subassemblies are removed from the duct if the purge air supply fails and the duct opening is closed off (e.g. with a flange cover) DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 11 (e.g. when used for control purposes)  The malfunctioning equipment is switched off immediately in case of doubt and that switching off does not cause collateral malfunctions. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 13: Product Description
Product Description DUSTHUNTER SB30 Product Description Measuring principle, measured variables Device components DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 14: Measuring Principle, Measured Variables
= cc2 SI² + cc1 SI + cc0 (input  p. 51, §4.2.3.6; standard setting ex factory: cc2 = 0, cc1 = 1, cc0 = 0). DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 15: Response Time
Functional check output on a plotter Start function control Control value determination   Control value output  (70% value, span) Paper feed Zero value output (Live Zero) End function control DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 16 The value calculated theoretically (70%) is output for very low dust concentrations (< approx. 1 mg/m³). DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 17: Device Components
DI 2 Filter measurement/functional check RS 485 Connection on plug-in connector 1 USB 1.1 Connection on plug-in connector 2 Connection on plug-in connector 3 Service adapter DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 18: Sender/Receiver Unit
The housing with fitted sender/receiver unit can be swiveled to the side after the tension locks have been loosened. Optics, electronics and mechanical components can then be easily accessed for maintenance work. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 19: Flange With Tube
Selection depends on the wall and isolation thickness of the duct wall ( nominal length) and the duct material. Figure 7 Flange with tube Marking for assembly position Securing bolt Material St 37 or 1.4571 DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 20: Optional External Purge Air Unit
Optional external purge air unit MCU-N We recommend using the optional external purge air unit when the sender/ receiver unit is more than 10 m away from the control unit. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 21: Installation Accessories
Compliance within the allowed tolerance means the measuring system is working correctly. The filter glasses with holder required for the check are deliverable including a carrying case. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 23: Assembly And Installation
Assembly and Installation DUSTHUNTER SB30 Assembly and Installation Project planning Assembly Installation DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 24: Project Planning
(approx. system 500 mm) Plan power Operating voltage, power According to Technical Data ( p. 70, Plan adequate cable cross-sections and supply requirements §7.1) fuses DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 25: Assembly
Maximum wall and isolation thickness are derived from the flange tube length (350 mm or 700 mm) less the distance between flange and stack outer wall, and stack immersion depth (> 30 mm). DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 26: Fitting The Optional External Purge Air Unit
Leave enough clearance for replacing the filter element and for fitting or lifting the • weatherproof cover when the purge air unit is fitted outdoors ( p. 27, Fig. 11). DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 27  Mount the locking pins from the locking set on the base plate.  Put the weatherproof cover on from above.  Insert the holding catches into the counterpieces from the side, twist and lock in. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 28: Installation
Figure 12 Electrical connection of the external purge air unit Low-pressure monitor Energy supply; 4 x 1.5 mm 24 V  Connect protective conductor to terminal. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 29: Installing The Purge Air Supply
Optional external purge air unit connection To the purge air connections of the sender/receiver unit Optional external purge air unit Cover cap with opening (part of the purge air reduction) DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 30: Connecting The Sender/Receiver Unit
RS485 B Shield Closed RS485 A Closed CAN low Cable provided by customer Note To open, connect the plug-in connector to the plug on the sender/receiver unit. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 31 Com. (Rel. 1 - 3) Screen Plug assignment Plug assignment Socket assignment (View on pin side) (View on pin side) (View on pin side) DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 33: Start-Up And Parameter Settings
Start-up and Parameter Settings DUSTHUNTER SB30 Start-up and Parameter Settings Setting the measuring system parameters DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 34: Installing The Sender/Receiver Unit
 Loosen fastening screws (4) on the electronics unit, carefully pull the electronics unit out of cover (5) and loosen plug-in connector (6) for the measurement receiver from processor board (7). DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 35  Unscrew mounting ring (10) from the tube, turn it round and screw it back on again. Figure 19 Tube with mounting ring  Switch jumper (11) on the processor board. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 36: Fitting And Connecting The Sender/Receiver Unit On The Duct
Connections for connection cable and purge air hose must always be at the bottom ( p. 17, Fig. 4).  Connect the connection cable to the plug-in connector and screw tight. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 37: Setting The Measuring System Parameters
Further parameter settings using SOPAS ET ( p. 39, §4.2.3) • The Menu structure simplifies changing settings. Further functions are also available (e.g. data storage, graphic displays). DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 38: Setting Using The Jumper On The Processor Board
 Loosen the fastening screws on the electronics unit, carefully pull the electronics unit out of the cover.  Connect the jumper to the corresponding slot according to the following Table.  Reassemble the sender/receiver unit in reverse sequence. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 39: Further Parameter Settings Using Sopas Et
The driver can also be installed using the hardware installation program in the Windows Control Panel. The USB driver creates a new COM port to be used for connecting SOPAS ET to the device ( p. 42, §). DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 40 Start-up and Parameter Settings Figure 22 Installing the USB driver DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 41: Connecting To The Device
The following Start menu appears after confirmation with “OK”. Figure 24 Start menu  If necessary, set the desired language in menu “Tools / Language”, confirm with “OK” and restart the program. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 42 Fig. 26 (settings only need to be made the first time a connection is made to the measuring system). Figure 26 COM port selection and configuration DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 43 Service Manual): Problems on connections via Ethernet can be due to incorrect addressing → Contact your system administrator.  Confirm search for connected devices with “OK”. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 44 COM port, “Internet Protocol (IP)” for connection via Ethernet). Figure 29 Interface selection  Check the interface configuration settings in accordance with p. 43, § and change accordingly when necessary.  Activate button “Next”. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 45 Start-up and Parameter Settings Figure 30 Search for connected devices The following message appears when no device is found (Troubleshooting, see Service Manual): DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 46 In window “Connection Wizard / Detected devices” ( p. 45, Fig. 30), activate the check box for the desired device file and click “Next”. This transfers the device file to window “Project Tree”. Figure 32 Device file transfer DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 47: Information On Using The Program
(e.g. diagnosis and clearance of possible malfunctions) *): Depending on program version The Level 1 password is contained in the Annex. Figure 33 Password entry and language selection DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 48: Online Help
The individual menus and setting options are described in detail in the online help and are therefore not described further here. Figure 34 Online help The installed version is displayed. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 49: Changing Factory Settings
SB30“ and move it to window “Project Tree” ( p. 46, §).  Enter the Level 1 password ( p. 47, §4.2.3.3).  Switch to directory “Maintenance/Maintenance” and click “Set On”. Figure 35 Setting “Maintenance” mode DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 50 Control values ( p. 15, §2.1.3) are not output on the analog output. results Activated Control values ( p. 15, §2.1.3) are output on the analog output. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 51: Calibrating For Dust Concentration Measurement
–  ---------------------------- - Measured scattered light intensity Live Zero MBE: Measuring range end value determined (value entered for 20 mA; generally 2.5 x limit value) DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 52 “Maintenance” state and enter the Level 1 password; reset the sender/receiver unit back to “Measurement” state afterwards). This method allows changing the parameters for the selected measuring range as desired. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 53: Data Backup
(name of the company, equipment name). Figure 37 Menu “Project / Save Project“ DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 54 The file name and storage location must be specified for export to a PDF file. Figure 39 “Configuration / Application parameter” directory DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 55 Start-up and Parameter Settings Parameter protocol example Figure 40 DUSTHUNTER SB30 parameter protocol DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 56: Starting Normal Measuring Operation
Set the measuring system to “Measurement” mode after entering/modifying parameters. To do this, switch to the “Maintenance / Maintenance” directory and click “Set off“. Start- up is now completed. Figure 41 Setting the operational state DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 57: Maintenance
Maintenance DUSTHUNTER SB30 Maintenance General Maintenance on the sender/receiver unit Maintenance on the purge air supply Shutdown DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 58: General
The “Maintenance” state is reset when there is a voltage failure. In this • case, the measuring system switches automatically to “Measurement” after the operating voltage is switched on again. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 59 Scheduled maintenance work can be carried out by the equipment operator. Only qualified personnel according to Section 1 should be allowed to do the work. If desired, SICK Service or authorized Service support centers can carry out all maintenance work. Any repairs will be made by specialists onsite whenever possible.
Page 60: Maintenance On The Sender/Receiver Unit
 Carefully clean sender optics (4) and receiver optics (5) with an optics cloth or cotton swabs.  Reassemble the sender/receiver unit again.  Start Measuring mode again. Figure 43 Cleaning the optical interfaces DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 61: Maintenance On The Purge Air Supply
The purge air supply does not have to be switched off to clean the filter housing or to replace the filter element, i.e. the components can remain on the duct. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 62: Optional External Purge Air Unit
 Mount the filter housing cover, ensuring that it is aligned correctly with the housing, and snap the quick-release snap locks into place.  Reconnect the purge air hose to the filter outlet using the hose clamp. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 63: Shutdown
 Use suitable auxiliary means to protect the connection cable plug-in connector against dirt and moisture.  Secure purge air hoses against penetration by dirt and moisture. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 65: Malfunctions
Malfunctions DUSTHUNTER SB30 Malfunctions General Sender/receiver unit DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 66: General
The current measured value continues to be output on the analog output. See the Service Manual for a detailed description of messages and options for clearance. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 67: Sender/Receiver Unit
Extraneous light share too high  Reduce extraneous light share (select dif- Constant light signal > 3.5 V; constant light ferent fitting location, sun protection, ..). measured values invalid DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 69: Specifications
Specifications DUSTHUNTER SB30 Specifications Technical data Dimensions, Part Nos. Accessories Consumable parts for 2-years operation Password DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 70: Technical Data
Purge air feed volume Max. 20 m³/h MCU-P control unit Max. 63 m³/h Optional external purge air unit In temperature range - 20 °C ... +50 °C DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 71 Electrical energy: The wiring system to the mains supply voltage of the system must be • installed and fused according to the relevant regulations. Approvals The DUSTHUNTER SB30 version is TÜV-tested. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 72: Dimensions, Part Nos
Sender/receiver unit 7.2.1 Figure 46 Sender/receiver unit 45° 45° 15  40    Clearance to open the enclosure Name Part No. Sender/receiver unit DHSB-T30 DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 73: Flange With Tube
Flange with tube, DN195, length 700 mm, St37 2046492 Flange with tube, DN195, length 350 mm, 1.4571 2047288 Flange with tube, DN195, length 700 mm, 1.4571 2047287 DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 74: Optional External Purge Air Unit
Purge air unit with blower 2BH13 and purge air hose, length 5 m 1012424 Purge air unit with blower 2BH13 and purge air hose, length 10 m 1012409 DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 75: Weatherproof Covers
Weatherproof cover for purge air unit 5306108 Weatherproof cover for sender/receiver unit Figure 50 Weatherproof cover for sender/receiver unit Name Part No. Weatherproof cover flange k225 2048657 DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 76: Accessories
Assembly kit 2048677 Accessories 7.3.4 Name Part No. USB-RS485 adapter 2040718 Check filter set 2042339 Optic carrier for linearity test DUSTHUNTER SB50 2048281 Adjusting stand 2042907 DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 77: Consumable Parts For 2-Years Operation
Consumable parts for 2-years operation 7 . 4 Optional external purge air unit 7.4.1 Name Number Part No. Filter element Micro-Topelement C11 100 5306091 Optics cloth 4003353 DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 78: Password
If a wrong key is pressed when entering the password, the window must be closed and then the entering repeated. DUSTHUNTER SB30 · Operating Instructions · 8014551 V 0.1 · © SICK MAIHAK GmbH...
Page 80 You will find our local subsidiary or agency at: www.sick.com Your local sales and service partner SICK MAIHAK GmbH | Germany Nimburger Str. 11 | 79276 Reute | www.sick.com Phone +49 7641 469-0 | Fax +49 7641 469-11 49 | info.pa@sick.de...

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