Related Manuals for SICK DUSTHUNTER SP100 Ex-2K
Summary of Contents for SICK DUSTHUNTER SP100 Ex-2K
- Page 1 MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S DUSTHUNTER SP100 Ex-2K Scattered Light Dust Measuring Device...
- Page 2 Original document This document is an original document of SICK Engineering GmbH. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice...
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Page 3: Table Of Contents
3.6.2 SOPAS ET user interface (PC program)........35 8024493/AE00/V1-0/2020-09 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... - Page 4 7.8.1 Interface module (option) of the MCUDH Ex-3K ......59 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09 | SICK Subject to change without notice...
- Page 5 10.4 MCUDH Ex-3K control unit buttons ..............84 8024493/AE00/V1-0/2020-09 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
- Page 6 Malfunctions................108 13.4.2 Warning and malfunction messages .........108 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09 | SICK Subject to change without notice...
- Page 7 18.3 Approvals ....................128 18.4 Licenses...................... 129 8024493/AE00/V1-0/2020-09 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 8: About This Document
● Further information on the internet under: sick.com O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 9: Symbols And Document Conventions
Hazard which could result in property damage. Note Hints. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 10: Information Symbols
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 11: For Your Safety
▸ Remove solid and liquid residues. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... - Page 12 (see “Return delivery”, page 117). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice...
- Page 13 Ensure the working environment is not a Ex-area when working on the open device. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
- Page 14 Take suitable precautions to prevent dust from entering the control unit enclosure when the enclosure door is open. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK...
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Page 15: Warning Information On The Device
Warning: Laser class 2, do not look into the beam. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 16: Warning Information On The Mcudh Ex-3K Control Unit
Warning: Do not disconnect or change connectors and modules while they are live. Information on the specifications of the relay contacts. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 17: Intended Use
– Ignition protection types and applicable standards – Installation regulations and zone classification 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 18: Responsibility Of User
The specified maintenance and inspection tasks are carried out regularly by qualified, experienced personnel. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... - Page 19 Available for reference. ▸ Passed on to new owners. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 20: Product Description
With the help of the type plate, it is possible to identify the device and the possible areas of application perfectly by means of the explosion protection types. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 21: Product Characteristics
Fig. 5: DUSTHUNTER SP100 Ex-2K layout with zone 2/22 control unit 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 22: Functional Principle
77; standard factory setting: cc2 = 0, cc1 = 1, cc0 = 0). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 23: Protection Concept
In addition, ignition protection types “nA” and “nC” are used on the versions with integrated power supply unit. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 24: Sender/Receiver Unit Dusthunter Sp100 Ex-2K
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... - Page 25 Ex-marking gas and dust zone 1/21 Maximum surface temperature - T6: 85 °C 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 26: Mcudh Ex-3K Control Unit
Terminal input, power supply Fig. 8: MCUDH Ex-3K control unit with options O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... - Page 27 - O: ATEX zone 2/22: Software - E: Emission 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 28: Flange With Tube
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 29: Connection Line With Ex-Plug-Connector
(see “Weather protection”, page 126). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 30: Function Check
±2%. The error O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... - Page 31 15,000 cycles. The measuring system must be sent in between these times for factory inspection. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 32: Explosion Protection In Accordance With Atex
▸ Dust deposits must be removed regularly and properly. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 33: Application Illustration Dusthunter Sp100 Ex-2K
Fig. 12: Application illustration with application variant DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 34: Interfaces
The MCUDH Ex-3K and the Remote Display 100 are locked against each other, both devices cannot be operated at the same time. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 35: Sopas Et User Interface (Pc Program)
SOPAS ET is delivered on the product CD. Alternatively, you can download SOPAS ET free of charge from the SICK homepage (“Downloads”). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 36: Project Planning
– NOx: 1000 mg/m³ – HF: 10 mg/m³ O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 37: Selecting The Flange With Tube
Switchable 115 / 230 V AC MCUDH NSYDN00000MNOE 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 38: Installation Location
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... - Page 39 All dimensions in mm Fig. 15: MCUDH Ex-3K control unit clearance 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 40: Purge Gas Supply
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 41: Project Checklist
Data (see “Technical data”, page 118) fuses 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 42: Transport And Storage
(see “Technical data”, page 118). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 43: Assembly
Check the scope of delivery according to the order confirmation. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 44: Installation Sequence
“Fitting and connecting the sender/receiver unit”, page 62). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 45: Fitting The Flange With Tube
(see “Fastening technology”, page 126) to prevent gas escaping. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 46: High-Temperature Version
Fig. 18: Fitting the flange with tube (all dimensions in mm) Shown for high-temperature version, nominal length 735 mm O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 47: Fitting A Weather Hood
Fig. 19: Fitting the weather hood for the sender/receiver unit 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 48: Fitting The Mcudh Ex-3K Control Unit
For outdoor installation, it is necessary for the customer to provide a lockable weather hood. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 49: Electrical Installation
(see “Technical data”, page 118). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 50: Connection Overview
During commissioning: Establish the connections still required on the sender/receiver unit at the measuring point. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 51: Connection Overview
-24 V +24 V Fig. 20: Connection overview 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 52: Information On Connection Lines
Torque for tightening the line glands with sealing plugs: 5 Nm, for line glands with ● inserted line: 10 Nm. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... - Page 53 ELECTRICAL INSTALLATION Fig. 21: Line glands MCUDH-Ex 3K 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 54: Connecting The Sender/Receiver Unit
Processor board Fig. 22: Component layout in the explosion-proof MCUDH Ex-3K O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 55: Work To Be Done
Fig. 23: MCUDH Ex-3K processor board connections 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 56: Connecting The Connection Line To The Control Unit
“Connection overview”, page 51 Fig. 25: Ex-Plug-Connector pin assignment O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 57: Installing The Purge Gas Supply
(see Fig. 26, determined by the page 57). operator 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 58: Connecting Remote Display 100
Connect the 3-wire power cable with sufficient cross-section to the on-site power supply and the corresponding connection terminals in the Remote Display 100. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 59: Connecting Interfaces
Fig. 27: Adapter plug (6075779) with connection diagram 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... - Page 60 24 V (6075027) Fig. 28: Interface options MCUDH Ex-3K based on using the RS485 output O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK...
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Page 61: Commissioning
Measuring point has been checked for free access without hazards. ● 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 62: Inserting And Switching On
Switch the supply voltage on. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 63: Start Measuring Operation
Fig. 30: SOPAS ET menu: MCU/Maintenance/Maintenance Standard commissioning is now completed. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 64: Recognizing The Safe Operating State
Ensure the device can be switched off with a power isolating switch or circuit breaker in accordance with EN 61010-1. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 65: Configuring
Preset password: sickoptic 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 66: Changing The Password For Sopas Et Menus
Enter a name for this search if you want to save it. Click “Finish“. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 67: Connect To The Mcudh Ex-3K Control Unit Via Ethernet (Option)
Assign a name for this search. Click “Finish”. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 68: Configuring The Interface Module Of The Mcudh Ex-3K Control Unit (Option)
Configure the Interface module according to requirements. Fig. 31: SOPAS ET menu: MCU/Configuration/System Configuration O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 69: Connecting A Remote Ethernet Interface Module
“Interface options MCUDH Ex-3K based on using the RS485 output”, page 60). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 70: System Configuration
“Mounting location” entry field under “Device Identification”. Fig. 33: SOPAS ET menu: DH SP100/Configuration/Application parameters (top window) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 71: Assigning The Control Unit To The Sender/Receiver Unit
Set the sender/receiver unit to “Maintenance”: Click “Maintenance sensor”. Fig. 34: SOPAS ET menu: MCU/Maintenance/Maintenance 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 72: Factory Settings
65), the Level 1 password set and the “Maintenance” mode set. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 73: Determining The Function Check
The value measured last is output during control value determination (see “Function check”, page 30). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 74: Setting The Analog Outputs Parameters
Fig. 37: SOPAS ET menu: MCU/Configuration/IO configuration/Output Parameters O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... - Page 75 Define a tolerance for resetting the limit value relay. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 76: Setting The Analog Inputs Parameters
This parameter opens the “Analog input 4 - Oxygen” field to set the lower and upper range limit values and the Live Zero value. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 77: Setting The Response Time
“Scattered light intensity” and the actual dust concentrations measured gravimetrically. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... - Page 78 After entering, set the sender/receiver unit to “Measurement” mode again. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice...
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Page 79: Changing Display Settings
Display settings” directory. Fig. 40: SOPAS ET menu: MCU/Configuration/Display Settings 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... - Page 80 Value 1 - Control unit (MCU) Concentration s.c.dry O2 corr. (SL) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice...
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Page 81: Finding The Dusthunter Com Port
Connect the control unit with the computer.A new COM port is shown. Use this COM port for communication. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 82: Operation
SOPAS ET (see “Changing display settings”, page 79). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 83: Displays And Operating Elements Mcudh Ex-3K
Fig. 41: Function elements, LC display, MCUDH Ex-3K control unit 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 84: Mcudh Ex-3K Control Unit Buttons
Sets plus or minus. Confirmation button Confirms the entry. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 85: Menus
Set limit high in °C / hPa (password required) 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 86: Menu Tree "Diagnosis
Display sensor error messages Warnings Display sensor warning messages O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 87: Configuring On The Control Unit Display
77) with the operating fields and save to the device with “Save”. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 88: Maintenance
(see top item), the mode is also maintained when there is a voltage failure. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K... -
Page 89: Safety Information
8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 90: Data Backup
Example for Parameter protocol Fig. 43: DUSTHUNTER SP100 Parameter protocol (example) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 91: Maintenance Plan
(see “Spare parts DUST- HUNTER SP100 Ex-2K”, page 125). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 92: Cleaning The Optics Of The Sender/Receiver Unit
Cover screw Fig. 44: Cleaning the optical surfaces O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 93: Checking The Contamination Value
Resume measuring operation (see “Resuming measuring operation”, page 88). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 94: Non-Return Valve
127). The measuring function is checked by the function check and the linearity test. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 95: Maintenance Work On The Sender/Receiver Unit
Fig. 48: Voltage supply for sender/receiver unit without the control unit 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 96: Checking Laser Alignment
Fig. 49: Checking laser alignment O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 97: Exchanging The Protection Tube O-Ring
Put the complete device back into operation (connect potential equalization, switch on voltage and check measured and status values). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 98: Exchanging The Copper Seal In The Cleaning Opening
Put the complete device back into operation (connect potential equalization, switch on voltage and check measured and status values). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 99: Exchanging The Flange Seal
Move the sender/receiver unit to an Ex-free zone. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 100: Adjusting The Duct Geometry
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 101: Exchanging The Protective Hood
Switch off the purge gas supply and remove the purge gas hose. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... - Page 102 Put the complete device back into operation (connect potential equalization, switch on voltage and check measured and status values). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK...
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Page 103: Exchanging The Non-Return Valve
8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 104: Exchanging The Rs485 Interface Module
Open the MCUDH with the control cabinet key. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... - Page 105 Put the complete device back into operation (switch on voltage and check measured and status values). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 106: Troubleshooting
Only open the flameproof enclosure of the sender/receiver unit when the device is within the safe zone. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 107: Monitoring And Diagnostic System
“Diagnosis” after selecting the device (e.g. “Control unit MCU” or “DH SP100 Ex”). 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 108: Sender/Receiver Unit Malfunctions
“Return delivery”, page 117). replaced. restriction”, page O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... - Page 109 Description of error or warning: In the description field of SOPAS ET ● 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 110: Control Unit Malfunctions
Deactivate “System Test” mode MCU in “Test” mode. enabled (“Maintenance” directory) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... - Page 111 Description of error or warning: In the description field of SOPAS ET ● 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
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Page 112: Troubleshooting Measures
Fit the purge gas hose and switch on the purge gas supply. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 113: Checking The Laser Beam For Free Passage
Loosen both screws (SW 7) of the cover and remove the cover. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... - Page 114 Fastening screws Fig. 55: Checking the beam path O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice...
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Page 115: Replacing The Fuse
Information on sending a device to the factory for inspection or repair, see “Return deliv- ery”, page 117. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 116: Decommissioning
Disconnect the control unit from the supply voltage. ▸ Disconnect the potential equalization. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 117: Return Delivery
All parts in contact with the sample gas can be contaminated with harmful ● substances. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 118: Technical Data
Contamination limits: At 30% warning, at 40% malfunction Manual linearity test via reference filter O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... - Page 119 Lappkabel, Unitronic Li2YCY v (TP) 2 mm²×2 mm²×0.5 mm² Burning behavior Flame-retardant acc. to IEC 60332-1-2 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice...
- Page 120 Version without power supply unit MCUDH Ex-3K N2xxx O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice...
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Page 121: Dimensional Drawings And Part Numbers
Sender/receiver unit DHSP-T4V21EX2KT6 1102017 Sender/receiver unit DHSP-T2V21EX2KT6 1101992 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 122: Flange With Tube
Flange with tube, Øi 70 mm, L 500 mm, with 3.1 material certificate 2115418 DHSP-Txx2 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 123: Mcudh Ex-3K Control Unit
24 V DC, without integrated purge gas supply, with display, without integrated interface module 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 124: Spare Parts
The use of a button cell other than that listed in the Table is not permitted in Ex-areas. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K... -
Page 125: Spare Parts
Fuse sets T 4 A 250 V 2115062 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 126: Accessories
4108524 Blind flange for temporary closing of the flange with tube O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK Subject to change without notice... -
Page 127: Optional Accessories
2049045 DHSP control filter set for linearity testing 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... -
Page 128: Annex
EU Directives. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K 8024493/AE00/V1-0/2020-09| SICK... -
Page 129: Licenses
Please enter as subject “Open Source Software”. 8024493/AE00/V1-0/2020-09| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-2K Subject to change without notice... - Page 130 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...
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