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Summary of Contents for SICK DUSTHUNTER SP100 Ex-3K
- Page 1 MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S DUSTHUNTER SP100 Ex-3K Scattered Light Dust Measuring Device...
- Page 2 Original document This document is an original document of SICK Engineering GmbH. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice...
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Page 3: Table Of Contents
Standard interfaces of the MCU control unit.......38 3.6.3 SOPAS ET user interface ..............38 8020216/19YN/V3-0/2020-12 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 4 Connection to the MCUDH Ex-3K control unit......61 Communication options ................62 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12 | SICK...
- Page 5 10.5 MCU control unit displays and operating elements........90 8020216/19YN/V3-0/2020-12 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 6 Replacing the button cell in the control unit......111 12.8.2 Replacing the Interface module ..........111 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12 | SICK Subject to change without notice...
- Page 7 Spare parts, DUSTHUNTER SP100 Ex-3K......... 134 16.2.2 Spare parts, control unit............134 8020216/19YN/V3-0/2020-12 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 8 18.2 Electrical protection..................137 18.3 Approvals ....................137 18.4 Licenses ......................138 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12 | SICK Subject to change without notice...
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Page 9: About This Document
Observe the delivered Product CD as well as other delivered documents. Further information on the internet under: sick.com 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 10: Symbols And Document Conventions
Hazard which could result in property damage. Note Hints. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 11: Information Symbols
8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 12: For Your Safety
▸ Remove solid and liquid residues. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... - Page 13 (see “Return delivery”, page 123). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 14 124), safe operation of the measuring system is not possible when this value is exceeded. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK...
- Page 15 SICK Service. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 16: Warning Information On The Device
Warning: Laser class 2, do not look into the beam. Manufacturer's identification O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 17: Information On The Mcudh Ex-3K Control Unit
Information on the specifications of the relay contacts. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 18: Intended Use
– Ignition protection types and applicable standards – Installation regulations and zone classification O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 19: Responsibility Of User
The specified maintenance and inspection tasks are carried out regularly by qualified, experienced personnel. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 20 Available for reference. ▸ Passed on to new owners. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice...
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Page 21: Product Description
Fig. 5: Type plate,MCU control unit (example) 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 22: Product Characteristics
(for further information, see “Selecting the control unit”, page 41). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 23: Functional Principle
= 0, cc1 = 1, cc0 = 0). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 24: Protection Concept
In addition, ignition protection types “nA” and “nC” are used on the versions with integrated power supply unit. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 25: Dusthunter Sp100 Ex-3K Sender/Receiver Unit
8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 26 Ex-marking gas and dust zone 2/22 Maximum surface temperature - T6: 85 °C O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice...
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Page 27: Mcudh Ex-3K Control Unit
(Input, voltage supply 90…250 V) Fig. 9: MCUDH Ex-3K control unit 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 28 - O: ATEX zone 2/22: Software - E: Emission O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice...
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Page 29: Conventional Mcu Control Unit
Connection terminal, voltage supply input Fig. 10: MCU control unit 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 30 EX certification - N: None Software - E: Emission O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice...
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Page 31: Flange With Tube
8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 32: Connection Line And Plug Protection Guard
135). The weather hood housing available is suitable for use in the Ex-zone. Fig. 12: Weather hood housing for the Ex-area O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 33: Function Check
(e.g., due to an electronic defect). An error message is generated when the “zero point” is outside the specified range. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 34 Receiver optics in control position Fig. 14: Contamination and control value measurement O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK...
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Page 35: Explosion Protection In Accordance With Atex
Dust deposits must be removed regularly and properly. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 36: Application Illustration Dusthunter Sp100 Ex-3K
MCUDH Ex-3K (control unit for zone 2/22) Fig. 15: Usage illustration with application variants DUSTHUNTER SP100 Ex-3K O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 37: Interfaces
8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 38: Standard Interfaces Of The Mcu Control Unit
SOPAS ET is delivered on the product CD. Alternatively, you can download SOPAS ET free of charge from the SICK homepage (“Downloads”). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 39: Project Planning
– NOx: 1000 mg/m³ – HF: 10 mg/m³ 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 40: Selecting The Flange With Tube
Fixing bolts Fig. 17: Flange with tube (4 bolts) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 41: Selecting The Control Unit
Further MCU control unit variants available on request 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 42: Installation Location
O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 43: Space Requirements For System Components
All dimensions in mm Fig. 19: MCUDH Ex-3K control unit clearance 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 44 Line clearance Fig. 20: MCU control unit clearance O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice...
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Page 45: Purge Gas Supply
The maintenance cycle can thus be considerably extended. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 46: Project Checklist
Data (see “Technical data”, page 124) fuses O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 47: Transport And Storage
(see “Technical data”, page 124). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 48: Assembly
Scope of delivery Check the scope of delivery according to the order confirmation. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 49: Installation Sequence
“Fitting and connecting the sender/receiver unit”, page 66). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 50: Fitting The Flange With Tube
(see “Fastening technology”, page 135) to prevent gas escaping. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 51: High-Temperature Version
Shown for high-temperature version, nominal length 735 mm 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 52: Fitting The Weather Hood Housing
Base plate Fig. 25: Fitting the weather hood housing for the sender/receiver unit O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 53: Fitting The Control Unit
For outdoor installation, it is necessary for the customer to provide a weather hood. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 54: Electrical Installation
During commissioning: Establish the connections still required on the sender/receiver unit at the measuring point. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 55: Connection Plan
Plug Socket +24 V Fig. 26: Connection plan 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 56: Information On Connection Lines
(see “Fitting and connecting the sender/receiver unit”, page 66). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 57: Connecting The Control Unit
Fig. 27: MCUDH Ex-3K control unit component layout 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 58: Mcu Control Unit Component Layout
Optional Interface module Fig. 28: MCU component layout O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 59: Work To Be Done
Only modify wiring when disconnected from the power supply and potential-free. Fig. 29: MCUDH Ex-3K line glands 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 60: Processor Boards Connections Of Control Units
Fig. 31: MCU processor board connections O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 61: Connection Line To Control Unit
● – Communication: Connection terminals 38 and 39 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 62: Communication Options
RS485 Fig. 33: Communication options 1 and 2 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... - Page 63 Fig. 34: Communication options 3, 4 and 5 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 64 24 V (6075027) Fig. 35: MCUDH Ex-3K interface options O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK...
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Page 65: Commissioning
Measuring point has been checked for free access without problems or hazards. ● 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 66: Inserting And Switching On
Switch the supply voltage on. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 67: Recognizing The Safe Operating State
Ensure the device can be switched off with a power isolating switch or circuit breaker in accordance with EN 61010-1. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 68: Configuring
Preset password: sickoptic O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 69: Changing The Password For Sopas Et Menus
Enter a name for this search if you want to save it. Click “Finish”. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 70: Connecting To The Mcudh Ex-3K Control Unit Via Ethernet
Enter a name for this search if you want to save it. Click “Finish”. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 71: Configuring The Rs485 Modbus Ascii/Rtu Interface Module
Configure the Interface module according to requirements. Fig. 37: SOPAS ET menu: MCU/Configuration/System Configuration 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 72: Connecting A Remote Ethernet Interface Module
Assign a name for this search. Click “Finish”. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 73: Configuring The Interface Module Of The Mcu Control Unit
GSD file and measured value assignment are available for the PROFIBUS DP Interface module on request. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 74: Configuring The Mcu Control Unit Ethernet Module
“Expansion Module Information” field. Fig. 39: SOPAS ET menu: MCU/Configuration/System Configuration O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 75: System Configuration
Fig. 41: SOPAS ET menu: DH SP100/Configuration/Application parameters (top window) 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 76: Assigning The Control Unit To The Sender/Receiver Unit
Set the sender/receiver unit to “Maintenance”: Click “Maintenance sensor”. Fig. 43: SOPAS ET menu: MCU/Maintenance/Maintenance O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 77: Factory Settings
1 password set and the “Maintenance” mode set. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 78: Setting The Function Check
The value measured last is output during control value determination (see “Function check”, page 33). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 79: Setting The Analog Outputs Parameters
Fig. 46: SOPAS ET menu: MCU/Configuration/IO configuration/Output Parameters 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 80 Value Defines a tolerance for resetting the limit value relay. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice...
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Page 81: Setting The Analog Inputs Parameters
This parameter opens the “Analog input 4 - Oxygen” field to set the lower and upper range limit values and the Live Zero value. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 82: Setting The Response Time
Determine regression coefficients from the mA values of the analog output for “Scattered light intensity” and the actual dust concentrations measured gravimetrically. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... - Page 83 After entering, set the sender/receiver unit to “Measurement” mode again. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 84: Changing Display Settings
Display settings” directory. Fig. 49: SOPAS ET menu: MCU/Configuration/Display Settings O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... - Page 85 Value 1 - Control unit (MCU) Concentration s.c.dry O2 corr. (SI) 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 86: Finding The Dusthunter Com Port
A new COM port is shown. Use this COM port for communication. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 87: Operation
SOPAS ET (see “Changing display settings”, page 84). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 88: Mcudh Ex-3K Displays And Operating Elements
Status bar Fig. 50: Function elements, LC display, MCUDH Ex-3K control unit O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 89: Mcudh Ex-3K Control Unit Buttons
Sets plus or minus. Confirmation button Confirms the entry. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 90: Mcu Control Unit Displays And Operating Elements
Current button function Fig. 51: Functional elements LC-Display MCU control unit O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 91: Menus
Set limit high in °C / hPa (password required) 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 92: Set
Display sensor error messages Warnings Display sensor warning messages O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 93: Configuring On The Control Unit Display
82) with the operating fields and save to the device with “Save”. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 94: Maintenance
(see top item), the mode is also maintained when there is a voltage failure. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K... -
Page 95: Safety Information
8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 96: Data Backup
Example for Parameter protocol Fig. 53: DUSTHUNTER SP100 Parameter protocol (example) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 97: Maintenance Plan
▸ Do not interrupt the purge gas supply. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 98: Cleaning The Optics Of The Sender/Receiver Unit
Cover screw, cleaning opening Fig. 54: Cleaning the optical surfaces O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 99: Checking The Contamination Value
Resume measuring operation (see “Resuming measuring operation”, page 94). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 100: Non-Return Valve
136) can also be used to supply power to the sender/receiver unit without using the control unit. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 101: Maintenance Work On The Sender/Receiver Unit
“Spare parts, DUSTHUNTER SP100 Ex- 3K”, page 134. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 102: Checking Laser Alignment
Put the complete device back into operation (switch on voltage and check measured and status values). Fig. 60: Checking laser alignment O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 103: Replacing The Protection Tube O-Ring
Put the complete device back into operation (switch on voltage and check measured and status values). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 104: Replacing The Sinter Filter
Put the complete device back into operation (switch on voltage and check measured and status values). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 105: Replacing The Potential Equalization Screw
Put the complete device back into operation (switch on voltage and check measured and status values). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 106: Replacing The Hood
Put the complete device back into operation (switch on voltage and check measured and status values). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 107: Replacing The Non-Return Valve
Put the complete device back into operation (switch on voltage and check measured and status values). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 108: Maintenance Activities For Mcudh Ex Control Unit
MCUDH Ex-3K control unit Fig. 61: Replacing the MCUDH Ex-3K button cell O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 109: Replacing The Ex Power Supply Unit
Fig. 62: Replacing the MCUDH Ex-3K power supply unit 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 110: Replacing The Rs485 Interface Module
Ribbon cable connector Fig. 63: Replacing the MCUDH Ex-3K Interface module O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 111: Mcu Control Unit Maintenance Work
Ribbon cable connector Fig. 65: Replacing the MCU Interface module 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 112: Troubleshooting
▸ The sender/receiver unit enclosure may only be opened by SICK Service. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 113: Monitoring And Diagnostic System
“Diagnosis” after selecting the device (e.g. “MCU control unit” or “DH SP100 Ex”). 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 114: Sender/Receiver Unit Malfunctions
> ±2%. Contact SICK Service. trol value determination O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... - Page 115 Description of error or warning: In the description field of SOPAS ET. ● 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 116: Control Unit Malfunctions
MCU(DH Ex) in Test mode. enabled nance” directory) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... - Page 117 Description of error or warning: In the description field of SOPAS ET. ● 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 118: Control Unit Troubleshooting Measures
Put the complete device back into operation (switch on voltage and check measured and status values). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 119: Filter
Fastening screws Fig. 68: Checking the beam path 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 120: Mcudh Ex Control Unit Troubleshooting Measures
Fig. 69: Replacing the MCUDH Ex fuse (shown with fuse cover removed) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 121: Mcu Control Unit Troubleshooting Measures
Information on sending a device to the factory for inspection or repair, see “Return deliv- ery”, page 123. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 122: Decommissioning
Disconnect the control unit from the supply voltage. ▸ Disconnect the potential equalization. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 123: Return Delivery
All parts in contact with the sample gas can be contaminated with harmful ● substances. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 124: Technical Data
Contamination limits: At 30% warning, at 40% malfunction Manual linearity test via reference filter O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... - Page 125 Lappkabel, Unitronic Li2YCY v (TP) 2 mm²×2 mm²×0.5 mm² Burning behavior Flame-retardant acc. to IEC 60332-1-2 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 126 Version with power supply unit MCU NWxxx I O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice...
- Page 127 Version without power supply unit MCUDH Ex-3K N2xxx 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
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Page 128: Dimensional Drawings And Part Numbers
Sender/receiver unit DHSP-T4V21EX3KT6 1091013 Sender/receiver unit DHSP-T2V21EX3KT6 1091011 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 129: Flange With Tube
Flange with tube, Øi 70 mm, L 500 mm, with 3.1 Material Certificate 2115418 DHSP-Txx2 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 130: Mcudh Ex-3K Control Unit
24 V DC, without integrated purge gas supply, with display, without integrated Interface module O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 131: Mcu Control Unit
MCU control unit Fig. 75: Dimensions, MCU-N control unit 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... - Page 132 - 1 PROFIBUS, RS485, PULS Interface module - 1 Ethernet, CoLa-B, Service Interface module O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK...
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Page 133: Spare Parts
For the MCUDH Ex-3K, the use of a button cell other than the one marked as associated in the Table is not permitted. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 134: Spare Parts
Fuse sets, T 2 A 250 V (suitable for MCU control unit) 2054541 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... -
Page 135: Accessories
Blind flange for temporary closure of the flange with tube 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 136: Optional Accessories
2049045 DHSP control filter set for linearity check O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK Subject to change without notice... -
Page 137: Annex
EU Directives. 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice... -
Page 138: Licenses
Please enter as subject “Open Source Soft- ware”. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K 8020216/19YN/V3-0/2020-12| SICK... - Page 139 ANNEX 8020216/19YN/V3-0/2020-12| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER SP100 Ex-3K Subject to change without notice...
- Page 140 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...
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