SICK DUSTHUNTER SP100 Ex-3K Manuals

Manuals and User Guides for SICK DUSTHUNTER SP100 Ex-3K. We have 2 SICK DUSTHUNTER SP100 Ex-3K manuals available for free PDF download: Operating Instructions Manual

SICK DUSTHUNTER SP100 Ex-3K Operating Instructions Manual (140 pages)

Scattered Light Dust Measuring Device

Brand: SICK | Category: Measuring Instruments | Size: 5 MB

Table of Contents
3
1 About this Document

9
- Function of this Document
  9
- Scope of Application
  9
- Target Groups
  9
- Further Information
  9
- Symbols and Document Conventions
  10
  - Warning Symbols
    10
  - Warning Levels and Signal Words
    10
  - Information Symbols
    11
- Data Integrity
  11
2 For Your Safety

12
3 Product Description

21
- Product Identification
  21
- Product Characteristics
  22
- Layout and Function
  22
  - Functional Principle
    23
  - Protection Concept
    24
  - DUSTHUNTER SP100 Ex-3K Sender/Receiver Unit
    25
  - MCUDH Ex-3K Control Unit
    27
  - Conventional MCU Control Unit
    29
  - Flange with Tube
    31
  - Non-Return Valve
    31
  - Connection Line and Plug Protection Guard
    32
  - Weather Hood Housing
    32
  - Function Check
    33
- Explosion Protection in Accordance with ATEX
  35
  - Operation in the Ex-Zone
    35
- Application Illustration DUSTHUNTER SP100 Ex-3K
  36
- Interfaces
  37
4 Project Planning

39
- Device Configuration
  39
- Installation Location
  42
5 Transport and Storage

47
- Transport
  47
- Storage
  47
6 Assembly

48
- Assembly Information
  48
  - Proper Assembly
    48
- Preparing the Measuring Point
  48
- Scope of Delivery
  48
- Installation Sequence
  49
  - Fitting the Flange with Tube
    50
    
    High-Temperature Version
    51
    
    Fitting the Weather Hood Housing
    52
  - Fitting the Control Unit
    53
7 Electrical Installation

54
8 Commissioning

65
9 Configuring

68
10 Operation

87
- Operating Concept
  87
- User Groups
  87
  - Set
    87
  - MCUDH Ex-3K Displays and Operating Elements
    88
- MCUDH Ex-3K Control Unit Buttons
  89
- MCU Control Unit Displays and Operating Elements
  90
11 Menus

91
- MCU and MCUDH Ex-3K Control Units Menu Tree
  91
12 Maintenance

94
13 Troubleshooting

112
- Safety Information
  112
- Monitoring and Diagnostic System
  113
- Status Display Leds
  113
- Sender/Receiver Unit Malfunctions
  114
  - Malfunctions
    114
  - Warning and Malfunction Messages
    114
- Control Unit Malfunctions
  116
  - Malfunctions
    116
  - Warning and Malfunction Messages
    116
- Control Unit Troubleshooting Measures
  118
  - Setting the Laser Alignment
    118
  - Filter
    119
  - MCUDH Ex Control Unit Troubleshooting Measures
    120
    
    Replacing the Fuse
    120
- MCU Control Unit Troubleshooting Measures
  121
  - Replacing the Fuse
    121
- Sending in Devices
  121
14 Decommissioning

122
- Switch-Off States
  122
- Switching off and Dismantling
  122
- Return Delivery
  123
- Disposal
  123
15 Technical Data

124
- Dimensional Drawings and Part Numbers
  128
  - Dhsp100Ex-3K Sender/Receiver Unit
    128
  - Flange with Tube
    129
  - MCUDH Ex-3K Control Unit
    130
  - MCU Control Unit
    131
16 Spare Parts

133
- Consumable Parts
  133
  - Consumable Parts, DUSTHUNTER SP100 Ex-3K
    133
  - Consumable Parts, MCUDH Ex-3K / MCU Control Unit
    133
- Spare Parts
  134
  - Spare Parts, DUSTHUNTER SP100 Ex-3K
    134
  - Spare Parts, Control Unit
    134
17 Accessories

135
- Weather Hood Housing
  135
- Connection Technology
  135
  - Sender/Receiver - Control Unit Line
    135
- Fastening Technology
  135
- Optional Accessories
  136
  - Options for MCUDH Ex-3K Control Unit
    136
  - Options for MCU Control Unit
    136
- Other Accessories
  136
  - Device Check Accessories
    136
18 Annex

137
- Compliances
  137
- Electrical Protection
  137
- Approvals
  137
- Licenses
  138

SICK DUSTHUNTER SP100 Ex-3K Operating Instructions Manual (134 pages)

Scattered Light Dust Measuring Device

Brand: SICK | Category: Measuring Instruments | Size: 5 MB

Table of Contents
3
About this Document
9
Function of this Document
9
Scope of Application
9
Target Groups
9
Further Information
9
Symbols and Document Conventions
10
Warning Symbols
10
Warning Levels and Signal Words
10
Information Symbols
11
Data Integrity
11
For Your Safety
12
Basic Safety Information
12
Warning Information on the Device
15
Information on the Sender/Receiver Unit
15
Information on the MCUDH Ex-3K Control Unit
16
Intended Use
17
Responsibility of User
18
Product Description
20
Product Identification
20
Product Characteristics
21
Layout and Function
21
Functional Principle
22
Protection Concept
23
DUSTHUNTER SP100 Ex-3K Sender/Receiver Unit
24
MCUDH Ex-3K Control Unit
26
Conventional MCU Control Unit
28
Flange with Tube
30
Purge Gas Supply
30
Connecting Cable and Plug Protection Bracket
31
Weather Protection Hood
31
Function Check
32
Explosion Protection in Accordance with ATEX
34
Operation in Potentially Explosive Atmosphere
34
Application Illustration DUSTHUNTER SP100 Ex-3K
35
Interfaces
36
Standard Interfaces of the MCUDH Ex-3K Control Unit
36
Standard Interfaces of the MCU Control Unit
37
SOPAS et User Interface
37
Project Planning
38
Device Configuration
38
Selecting the Sender/Receiver Unit
38
Selecting the Flange with Tube
39
Selecting the Control Unit
40
Installation Location
41
Project Planning for Measuring Channel
41
Space Requirements for System Components
42
Purge Gas Supply
44
Project Checklist
46
Transport and Storage
47
Transport
47
Storage
47
Mounting
48
Mounting Information
48
Proper Mounting
48
Preparing the Measuring Point
48
Scope of Delivery
48
Installation Sequence
48
Fitting the Flange with Tube
49
Fitting the MCUDH Ex-3K Control Unit
50
Fitting the Optional Remote Display 100
50
High-Temperature Version
51
Fitting the Weather Protection Hood
52
Electrical Installation
53
Electrical Installation Safety Information
53
Connection Overview
53
Connection Plan
54
Information on Connecting Cables
55
Connecting the Sender/Receiver Unit
56
Connecting the Control Unit
56
MCUDH Ex-3K Control Unit Components
56
MCU Control Unit Components
57
Remote Display 100 Components
57
Work to be Done
58
Processor Boards Connections of Control Units
59
Connecting Cable to Control Unit
60
Installing the Purge Gas Supply
60
Connecting Remote Display 100
60
Connecting to the MCUDH Ex-3K Control Unit
60
MCHDH Communication Options
61
Commissioning
64
Safety Information on Commissioning
64
Requirements for Commissioning
64
Inserting and Switching on
65
Adapting the Sender/Receiver Unit to the Duct Geometry
65
Fitting and Connecting the Sender/Receiver Unit
65
Recognizing the Safe Operating State
66
Configuring
67
Prerequisites
67
Sopas et
67
Install SOPAS et
67
Password for SOPAS et
67
Changing the Password for SOPAS et Menus
67
Connecting to the MCUDH Ex-3K Control Unit
68
Connection Via RS485 Service Interface to USB
68
Connection MCUDH Ex-3K Via RS485 Ethernet
68
Connecting a Separate Ethernet Interface Module
68
Configuring the RS485 Modbus ASCII/RTU Interface Module
69
Connecting to the MCU Control Unit
70
Connection to the MCU Via Ethernet
70
Configuring the Interface Module of the MCU Control Unit
70
System Configuration
71
Configuring the MCU Control Unit Ethernet Module
71
Application Parameters
71
Assigning the Control Unit to the Sender/Receiver Unit
72
Factory Settings
73
Setting the Function Check
73
Setting the Analog Outputs Parameters
74
Setting the Analog Inputs Parameters
76
Setting the Response Time
77
Gravimetric Comparison Measurement / Calibration
77
Changing Display Settings
79
Finding the DUSTHUNTER COM Port
81
Operation
82
Operating Concept
82
User Groups
82
MCUDH Ex-3K Displays and Operating Elements
82
MCUDH Ex-3K Control Unit Buttons
83
MCU Control Unit Displays and Operating Elements
83
Menus
84
MCU and MCUDH Ex-3K Control Units Menu Structure
84
Configuration (Menu)
84
Configuring on the Control Unit Display
86
Configuring Analog Outputs and Inputs of the Control Unit
86
Assigning the Control Unit to the Sender/Receiver Unit
86
Entering the Regression Coefficients
86
Maintenance
87
Safety Information
88
Data Backup
89
Data Backup in SOPAS et
89
Maintenance Plan
90
Consumables and Spare Parts
90
Maintenance on the Sender/Receiver Unit
90
Cleaning the Optics of the Sender/Receiver Unit
91
Checking the Contamination Value
92
Non-Return Valve
93
Test Equipment for Linearity Test
93
Maintenance Work on the Sender/Receiver Unit
94
Checking Laser Alignment
95
Replacing the Protection Tube O-Ring
96
Replacing the Seal in the Cleaning Opening
96
Replacing the Sinter Filter
97
Replacing the Flange Seal
97
Replacing the Potential Equalization Screw
98
Replacing the Protection Tube
98
Replacing the Hood
99
Replacing the Copper Seal of the Non-Return Valve
99
Exchanging the Non-Return Valve
100
Maintenance Tasks for MCUDH Ex-3K Control Unit
101
Replacing the Button Cell in the Control Unit
101
Replacing the MCUDH Ex-3K Power Supply Unit
102
Replacing the RS485 Interface Module
103
MCU Control Unit Maintenance Work
104
Replacing the Button Cell in the Control Unit
104
Replacing the Interface Module
104
Troubleshooting
105
Safety Information
105
Monitoring and Diagnostic System
106
Status Display LED and Display
106
Sender/Receiver Unit Malfunctions
107
Malfunctions
107
Warning and Malfunction Messages
107
Control Unit Malfunctions
109
Malfunctions
109
Warning and Malfunction Messages
109
Sender/Receiver Unit Troubleshooting Measures
111
Setting the Laser Alignment
111
MCUDH Ex-3K Control Unit Troubleshooting Measures
113
Replacing the Fuse
113
MCU Control Unit Troubleshooting Measures
114
Replacing the Fuse
114
Sending in Devices
114
Decommissioning
115
Switch-Off States
115
Switching off and Dismantling
115
Return Delivery
116
Disposal
116
Technical Data
117
Dimensional Drawings and Part Numbers
122
DHSP100 Ex-3K Sender/Receiver Unit
122
Flange with Tube
123
MCUDH Ex-3K Control Unit
124
MCU Control Unit
125
Spare Parts
127
Consumable Parts
127
Consumable Parts DUSTHUNTER SP100 Ex-3K
127
Consumable Parts, MCUDH Ex-3K / MCU Control Unit
128
Spare Parts
128
Spare Parts DUSTHUNTER SP100 Ex-3K
128
Spare Parts, Control Unit
128
Accessories
129
Weather Protection Hood
129
Connection Technology
129
Sender/Receiver - Control Unit Cable
129
Fastening Technology
129
Optional Accessories
130
Options for MCUDH Ex-3K Control Unit
130
Other Accessories
130
Options for MCU Control Unit
130
Device Check Accessories
130

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SICK DUSTHUNTER SP100 Ex-3K Manuals

SICK DUSTHUNTER SP100 Ex-3K Operating Instructions Manual (140 pages)

Table of Contents

1 About this Document

2 For Your Safety

3 Product Description

4 Project Planning

5 Transport and Storage

6 Assembly

7 Electrical Installation

8 Commissioning

9 Configuring

10 Operation

11 Menus

12 Maintenance

13 Troubleshooting

14 Decommissioning

15 Technical Data

16 Spare Parts

17 Accessories

18 Annex

SICK DUSTHUNTER SP100 Ex-3K Operating Instructions Manual (134 pages)

Table of Contents

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