HAKO Jonas 1200 V Instruction Manual
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HAKO Jonas 1200 V Instruction Manual

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Instruction Manual
Hako-Jonas 1200 V / D (6300.10 / 6300.20)

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Summary of Contents for HAKO Jonas 1200 V

  • Page 1 Instruction Manual Hako-Jonas 1200 V / D (6300.10 / 6300.20)

  • Page 2: Introduction

    D-23843 Bad Oldesloe nufacturer's specifications. The Hako- maintenance. The warning symbols as Jonas 1200 V/D may be used by per- Hamburger Str. 209-239 used in this manual identifies items re- sons only that are familiar with the ma- Telephon ++49 (04531) 8060 levant to safety.

  • Page 3: Acceptance Of The Machine

    Any modification carried out at the such damage. Mail notification and maintenance and service provisions. Hako-Jonas 1200 V/D and having an in- waybill to: The maintenance work has to be perfor- fluence on the type approval specificati-...

  • Page 4: Table Of Contents

    Driving Licence ... .3 Dust Evacuation ..21 Hako-Jonas 1200 V ..53 3.1.5 Shaking System ..21 5.10.4 Change Engine Oil Filter...

  • Page 5: Safety Information

    Safety information Safety information Safety and Warning Symbols All paragraphs in this manual referring to your personal safety, the safety of your machine and the environment pro- tection are attributed one of the follo- wing warning symbols: Symbol Hazardous for ... Description Safety Provisions persons and goods...

  • Page 6: General Provisions

    • Usage of the machine in explosive • Persons being trained by qualified machine standing still. areas is prohibited. Hako technicians only are authori- • Passenger transport is not admitted. • Pull the ignition key to avoid un- sed to operate, service and repair authorized use of the machine.

  • Page 7: Maintenance Instructions

    Check the dirt hopper filling le- beyond please contact your local vel frequently. Hako service centre. • Never let the engine run in indoor • Before lifting or lowering the dirt hop- • Observe the maintenance activities...
  • Page 8 • No person is allowed to be in the jak- • Keep batteries dry and clean and • Inspect the hydraulic system at regu- ked or lifted-up Hako-Jonas 1200 V/ clear of soiling such e.g. metallic lar intervals. Hako-workshops only dust to avoid leakage current.

  • Page 9: Specific Hazards

    • Respect the operating instructions of dered special waste in most cases the battery manufacturer. and have to be disposed of accordin- • Do not operate the Hako-Jonas 1200 • Never place metal objects or tools on gly. V/D without safety equipment being batteries - short-circuit hazard! •...

  • Page 10: Labels At The Machine

    The following safety and information la- Steam cleaner (Fig. 1/8) bels are legibly attached to the vehicle. Replace missing or illegible labels im- mediately. Hako nameplate front (Fig. 1/1) and rear (Fig. 2/1) Brake (Fig. 1/5) Inflation pressure (Fig. 1/9) Vehicle identification number (Fig. 1/2) Parking brake (Fig.
  • Page 11 Pinching hazard (both sides) (Fig. 2/2) Rotating parts (Fig. 2/6) Rise (Fig. 1/11) Fuel (Fig. 2/3) Hako Jonas 1200 V = Benzin (petrol) Hako Jonas 1200 D = Diesel (diesel) Hydraulic fluid (Fig. 2/7) Adjust sweeping track side broom Burning surface (Fig. 2/4) (Fig.
  • Page 12 Safety information Fig.1...
  • Page 13 Safety information Fig.2...

  • Page 14: First Operation

    5. Close seat hood. lamps have to extinguish. person sent by your local Hako contract Do not use the Hako-Jonas dealer. Your Hako dealer will be infor- Start Machine...

  • Page 15: Operation

    3.2.2. 5. Clean machine. Machine 6. Run the engine up and press slowly stopping and parking the choke knob (Hako-Jonas 1200 Do not clean the electrical V) down. parts by means of high-pressu- 1. Release drive pedal which returns re cleaning equipment.

  • Page 16: Transport Rides And Towing

    First Operation Transport rides and Towing Transport rides Before transporting the Hako-Jonas 1200 V/D on other vehicles, engage the parking brake and secure the machine by placing wedges at the wheels and by straps on the tie-down points front (Fig.
  • Page 17 First Operation Towing If the Hako-Jonas 1200 V/D should be moved with engine being off, actuate the bypass valve (Fig. 4/4) as follows. 1. Open seat hood. 2. Loosen wing screw left (Fig. 4/1) and wing screw right (Fig. 4/2) of side co- vers.

  • Page 18: Operation

    (Fig. 5/4). The air retur- ned into the environment is clean. Dirt disposal at the Hako-Jonas 1200 V/ D is realized via lift-up disposal (lift-up hight>1420mm) directly into standard waste container.

  • Page 19: Sweeper Roller

    3.1.3 Steering Steerage is effectuated mechanically from steering wheel to front wheel via chain. This chain is to be re-adjusted as required. Fig.6 Any work at the steering has to be executed by authorized Hako-service-workshop only.

  • Page 20: Filter System Dust Evacuation

    Operation 3.1.4 Filter System Dust Evacuation The filter system is located in the filter case (Fig. 7/1) above the dirt hopper (Fig. 7/2). The suction fan transports the fine dust raised by the sweeper rol- ler to the plate filter (Fig. 7/3) where it is separated.

  • Page 21: Brake

    Operation 3.1.6 Brake The Hako-Jonas 1200 V/D is equipped with a service brake. This brake has been constructed as shoe brake and equally serves as parking brake. It is lo- cated in the rear wheels and is actuated via cables. Two special adjustment screws (Fig.
  • Page 22 Operation...
  • Page 23 Operation Actuator for folding apron (Fig. 9/1) Drive pedal, reverse (Fig. 9/4) Lever for dirt hopper (Fig. 9/8) To open and close the folding apron for To change direction to reverse ride with (lifting-lowering-swinging) collecting coarse dirt during sweeping contineous regulation of riding speed at Lever for lifting-lowering-swinging the drive.

  • Page 24: Control Panel Hako-Jonas 1200 V/D

    Operation 3.2.1 Control Panel Hako-Jonas 1200 V/D 1 Sweeper roller lever and release of lifted-up disposal function 2 Side broom lever or rather for side broom and sweeper roller 3 Engine speed regulation knob 4 Suction fan / shaking system knob...
  • Page 25 Operation 3.2.1 Control Panel Hako-Jonas 1200 V/D 1 Sweeper roller lever and release of lifted-up disposal function 2 Side broom lever or rather for side broom and sweeper roller 3 Engine speed regulation knob 4 Suction fan / shaking system knob...
  • Page 26 Operation Side broom lever (Fig. 10/2) To lift and lower the side broom or lower and turn on the side broom and Sweeper roller lever sweeper roller in one process (Fig. 10/ and lifted-up disposal (Fig. 10/1) Suction fan / shaking system - Lower side broom = push lever.
  • Page 27 Operation Side broom lever (Fig. 10/2) To lift and lower the side broom or lower and turn on the side broom and Sweeper roller lever sweeper roller in one process (Fig. 10/ and lifted-up disposal (Fig. 10/1) Suction fan / shaking system - Lower side broom = push lever.
  • Page 28 Operation After jolting, the knob is to be kept in position 1 for about 25 seconds. Battery charge status indicator Control lamp, direction indicator (Fig. 10/9) (Option) ((Fig. 10/6) Lights upon actuation of the ignition Indicate, if using the indicator lever, the switch and has to extinguish as the en- direction.
  • Page 29 Operation For safety reasons, the Hako- Jonas 1200 V/D has been equipped with a seat contact switch. Starting the engine is possible Warning light (Option) only after the driver has taken Side broom left (Option) (Fig. 10/14) place on the seat. If seat con- (Fig.
  • Page 30 Control lamp engine oil pressure and water temperature (Hako-Jonas 1200D only) (Fig. 10/19) The contrl lamp lights upon occurrence of an error at the engine or the control- ler. If control lamp continues lighting please inform the Hako Service depart- ment.

  • Page 31: Emtying Of The Dirt Hopper

    (Fig. 11/2) in ar- row direction. • Bring dirt hopper for disposal in sui- table height position. • Back the Hako-Jonas 1200 V/D until the dirt hopper is positioned above the container. • Pull lever for dirt hopper (Fig. 11/1) in arrow direction, dirt hopper is swin- ging in emtying position.
  • Page 32 Operation • Lower dirt hopper as follows: Stop the machine on level Pull lever for dirt hopper (Fig. 11/1) ground before lifting the dirt down and simultaneously pull the le- hopper. ver for sweeper roller and release for lifted-up disposal (Fig. 11/2) in arrow When the dirt hopper is lifted, direction.

  • Page 33: Technical Data

    Technical Data Technical Data Hako-Jonas 1200 V/D Dimensions and weights Length with side broom 1998 Width without side broom 1142 Width with 1 side broom 1142 Width with 2 side brooms 1142 Height above driver’s seat 1520 Dead weight V: 763 / D: 784...
  • Page 34 Technical Data Hako-Jonas 1200 V/D Filter system Filtering surface m² Plate filter peaces Sweeper roller Length / diameter 800 / 430 Wearing limit Speed 1/min 500+/-20 Sweeping track 70+10 Quantity of bristle rows 12 v-shaped Serial bristling Ground clearance of sealing...
  • Page 35 Technical Data Hako-Jonas 1200 V/D Dirt hopper Hopper capacity litre Drive wheels wheel front, solid rubber tyres 4.00-4 Wheels rear 4.00-8 Infaltion pressure Solid rubber tyres (rear) 4.00-8 (Option) Hydraulic system Travel drive assembly Haydraulic fluid, e.g. Mobiloil DTE 15 M...
  • Page 36 Technical Data 1200 V 1200 D Hako-Jonas Engine Manufacturer Briggs & Stratton Lombardini Type Vanguard V-Twin LDW 502 Working process/no. of cylinders 4-Takt / 2 Zyl. 4-Takt / 2 Zyl. Piston capacity cm³ Performance at 2550 rpm Service speed (with sweeper roller, side broom...
  • Page 37 Technical Data Hako-Jonas 1200 V Noise emission Standard Sound insulation package The sound pressure level (LpA) measured according to DIN IEC dB (A) 60335-2-72 and under standard operating conditions at the ope- rator’s ear amounts to: The sound power level (LwA) measured according to DIN IEC...

  • Page 39: Maintenance And Care

    Please contact your lo- To be performed by the customer in ac- To be performed by qualified personnel cal Hako Service Centre or Hako con- cordance to the maintenance and care of authorised Hako Service Centre in tract dealer. We cannot be held liable...
  • Page 40 Maintenance and Care Handing over Hako-System-Maintenance I Hako-System-Maintenance II Hako-System-Maintenance III 50 operating hours 125 operating hours 250 operating hours Upgrade Workshop stamp Workshop stamp Workshop stamp Test drive Handing over to the customer Instruction carried out on: carried out on:...

  • Page 41: Maintenance Schedule

    Maintenance and Care Maintenance Schedule Hako-System Mainten. Customer The following maintenance works are to be performeded by the customer. Interval Discription of task daily Check engine oil level and refill if required Check fuel level and refill if required Check dirt hopper (dustbin), and empty if required...
  • Page 42 Maintenance and Care Hako-System Maintenance Custo- The following maintenance works are to be performeded by the customer. Interval Discription of task weekly Check engine air cleaner for soiling and clean if required (tap, do not use compres- sed air), replace air cleaner insert if required...
  • Page 43 Maintenance and Care Hako-System Maintenance I The following maintenance works are to be performeded by authorized Hako- Service-Centre. Interval Discription of task after 50 hours of operation (uniquely) Change engine oil and engine oil filter Clean fuel filter Check engine speed...
  • Page 44 Discription of task every 125 hours of operation Perform maintenance works according to Hako-System Maintenance I Change engine oil and engine oil filter (Hako Jonas 1200 V) Change engine air cleaner Clean fuil filter Check spark plug, replace if required...
  • Page 45 Discription of task every 250 hours of operation Perform maintenance works according to Hako-System Maintenance II Change engine oil and engine oil filter (Hako Jonas 1200 D) Check spark plug and change if required Check idling and service speed Check battery...
  • Page 46 Maintenance and Care Interval Discription of task every 250 hours of operation Check function of seat contact switch Check service/parking brake and re-adjust if required Check cables and plugged connections for damages and tight fit Test drive and function test...
  • Page 47 Service-Centre at least once yearly. Interval Discription of task every 500 hours of operation Perform maintenance works according to Hako-System Maintenance II and III Check fixing screws and tighten if required Check braking system Change hydraulic fluid and filter Engine: adjust valve and change seal of valve cover...

  • Page 48: Mount/Dismount Sweeper Roller

    Maintenance and Care Mount/Dismount Sweeper Roller The sweeper roller is accessible from the left side of the machine and is to be dismounted as follows: • Lower sweeper roller • Pull ignition key and protect by enga- ging parking brake. •...

  • Page 49: Adjust Sweeping Track

    Maintenance and Care Adjust Sweeping Track The sweeping track width is to be • Check sweeping track 70 mm with the Hako-Jonas 1200 V/D. An adjustment device allows adaption With one full turn of the knob, to different sweeping conditions. The...

  • Page 50: Sealing Strips For Broom Compartment

    Maintenance and Care Sealing Strips for Replace Side Broom Broom Compartment The side broom is located at the front In order to assure good function of the right of the machine (standard version). sweeper, a perfect condition of the Use the lever (chapter 3.2.1, Fig. 10/2) sealing strips is required, especially in to lift and lower the side broom.

  • Page 51: Dismount Plate Filter

    Maintenance and Care Dismount Plate Filter Proceed as follows for dismounting of the plate filter: • Turn engine off and pull key. • Secure machine by engaging par- king brake. • Open quick-release locks (Fig. 15/1) and remove cover (Fig. 15/2). •...

  • Page 52: Basic Cleaning Of Plate Filter

    Maintenance and Care Basic Cleaning of Plate Filter Hold the plate filter (Fig. 16/1) in vertical position and drop it drom a height aof approx. 1m to the even floor as repre- sented in (Fig. 16/). The soiled side of the plate fil- ter points to the bottom.

  • Page 53: Engine

    • Open seat hood. Befor cleaning or maintaining • Pull plug (Fig. 17/1) with dipstick. the Hako-Jonas 1200 V/D as well as before replacing parts, turn the engine off and pull the ignition key. Use appropriate tools for maintenance, service, setting etc.

  • Page 54: Change Engine Oil

    For change engine oil proceed as fol- lows: • Turn engine off and pull key. • Secure machine by engaging par- Hako-Jonas 1200 V Hako-Jonas 1200 D king brake. • Open seat hood. • Loosen wing screws of the front co- ver and tip the front cover outwards.

  • Page 55: Change Engine Oil Filter

    Maintenance and Care 6.10.3 Change Engine Oil Filter Hako-Jonas 1200 V Change the engine oil filter according to maintenance schedule. For change engine oil filter proceed as follows: • Turn engine off and pull key. • Secure machine by engaging par- king brake.

  • Page 56: Change Engine Oil Filter Hako-Jonas 1200 D

    Maintenance and Care 6.10.4 Change Engine Oil Filter Hako-JOnas 1200 D Change the engine oil filter according to maintenance schedule. For change engine oil filter proceed as follows: • Turn engine off and pull key. • Secure machine by engaging par- king brake.

  • Page 57: Air Cleaner

    Maintenance and Care 6.10.5 Air Cleaner The air cleaner is located in the engine compartment. Clean the air filter weekly and change them after 125 hours of operation. A soiled filtering insert may lead to reduced performance and heavy smoking of the engi- ne.

  • Page 58: Hydraulic System

    We recommend having all other works at the hydraulic sy- stem done by a authorized Hako-service-workshop. 6.11.1 Check Hydraulic Fluid Level • Turn engine off and pull key. • Secure machine by engaging par- king brake.

  • Page 59: Refill Hydraulic Fluid

    Maintenance and Care • Pull dipstick (Fig. 22/3) and check 6.11.3 Change Hydraulic Filter the hydraulic fluid level, refill if requi- red. Change the hydraulic filter according to maintenance schedule. 6.11.2 Refill Hydraulic Fluid For change hydraulic filter proceed as follows: •...

  • Page 60: Change Hydraulic Fluid

    Maintenance and Care 6.11.4 Change Hydraulic Fluid Change the hydraulic fluid according to maintenance schedule. For change hydraulic fluid proceed as follows: • Move up the dirt hopper (Fig. 24/1). • Turn engine off and pull key. • Secure machine by engaging par- king brake.

  • Page 61: V-Belt Drive Hako-Jonas 1200 V/D

    Maintenance and Care 6.12 V-Belt Drive Hako-Jonas 1200 V/D 1 Suction fan V-belt (75 Hz) 2 Tensioning roller for dynamo 3 V-belt pulley 4 Hydraulic pump V-belt 5 Belt guide 6 Hexagonal nut 7 V-belt for sweeper roller 8 Hydraulic pump belt pulley...

  • Page 62: Electric System Hako-Jonas 1200 V/D

    Maintenance and Care 6.13 Electric System Hako-Jonas 1200 V/D 1 F1 Pre-fuse(15A) 9 10 2 F2 Supply unit control perm.(5A) 11 12 3 F3 Supply unit control connec- ted(10A) 4 F4 Horn, oil pressure, option side broom left(10A) 5 F5 Electric lighting (15A), option...
  • Page 63 Maintenance and Care 19 K6 Dim light or head lamps, option 20 K7 Flasher unit, option 21 A1 LPG Switchgear unit, option 22 F14 Heater plugs (Hako-Jonas 1200 D) 23 F0 Main fuse (50A) (below the battery) Abb.27...

  • Page 64: Special Equipment And Spare Parts

    6.14 Special Equipment and Spare Parts Designation Description Order no. Protective roof For Hako Jonas 1200 6304 Liquid petroleum gas system Liquid petroleum gas system (LPG) without change bottle 6303 Side broom system, left With deflector plate, without brush 6336...
  • Page 65 Hako dealer in accordance with the Bat- mum inclination of up to 12 %. < 0,5 m/s² tery Law § 6 and § 8 (BattG)

  • Page 66: Ec Declaration Of Conformity

    EC Directive: Ludger Lüttel declares that the products EN 60335-2-72 Hako Jonas 1200 V, Typ: 6300.10 EN 55012 Hako Jonas 1200 D, Typ: 6300.20 EN 61000-6-2 to which this declaration relates, con- Bad Oldesloe, 27.10.2010...
  • Page 68 Spitzentechnik für eine saubere und schönere Umwelt Superior technology for a cleaner and better environment Hako GmbH · Hamburger Str. 209-239 · D-23843 Bad Oldesloe · (0 45 31) 806-0 · Fax (0 45 31) 806-338...

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