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Related Manuals for HAKO Cleanserv PB51/2000
Summary of Contents for HAKO Cleanserv PB51/2000
- Page 1 Instruction Manual Cleanserv PB51/2000 (7675)
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Page 2: Preface
Throughout this manual, texts which concern safety are indicated by the cor- responding danger pictogram. Should you have any questions in respect of the vehicle or operating instruction manual, your authorized Hako dealer is available to provide help at any time. -
Page 3: Proper Use
The vehicle must be inspected directly turer's specifications. detrimental to health or after delivery for signs of transport The Cleanserv PB51/2000 may be op- explosive dusts. damage. Replacements for transport erated, serviced and repaired by per- damage will be made when confirma-... -
Page 4: Table Of Contents
Table of Contents Table of Contents First Operation ..14 Technical Data ..22 Battery System... 14 Preface . -
Page 5: Safety Information
- Before use of the machine, check ments. the Cleanserv PB51/2000 for per- - Keep clear of hazard zone. fect condition and operational safety. - The operator has to use the ma-... -
Page 6: Safety And Warning Symbols
DANGER persons and goods dangerous situation caused by misuse inaccurate adherence of instructions or pre- scribed work routine the machine important information on handling the Cleanserv PB51/2000 in CAUTION order to maintain operability Ecological hazard the environment due to use of substances representing an inherent danger to health of environment Tab. -
Page 7: Labels At The Machine
Labels at the Machine The following safety and information signs are legibly attached to the ma- chine. Missing or illegible stickers have to be replaced. Hako nameplate (Fig. 1/1) Nameplate (Fig. 1/2) Fig. 1 Safety and information signs attached to the... - Page 8 Safety Information Label Information on the operating in- structions (read and observe) (Fig.2/1) Label Pad ground pressure (Fig. 2/2) 36 Volt system (Fig. 2/3) Fig. 2 Safety and informationsigns attached to the machine...
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Page 9: Operation/Safety Information
Note the following oper- - Never collect explosive fluids, un- ating information: diluted acids and solvents. This in- The Cleanserv PB51/2000 may be run cludes gasoline, paint thinners or by qualified personnel only; such per- fuel oil, which - when penetrating... -
Page 10: Information On Cleaning
Safety Information Information on Cleaning Do not clean the ma- chine by means of va- pour jet or high pressure Specific safety instruction apply for han- cleaning equipment. dling of drive batteries. Before proceed- ing to cleaning of the machine, pull the key. -
Page 11: Maintenance Instructions
Batteries are heavy. For For service of your machines, the far- electric system, discon- mounting and dismount- reaching network of Hako contract deal- nect the battery plug and ing two persons are re- ers and workshops with qualified pro- the mains plug of the quired. - Page 12 Safety Information Eating, drinking and Connect batteries ac- smoking are prohibited cording to the battery di- in battery charging sta- agram (see Fig. 4) to tions to preclude risks to avoid short-circuit of the health. Wash your hand batteries and the electri- thoroughly after working cal system.
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Page 13: Disposal
Render the vehicle inoperable. It must turn and recycling of old batteries must not represent a source of danger for be agreed on with Hako's authorized children. Dispose of the equipment in BGV 5 § 29 dealers in accordance with § 6 and § 8 accordance with local regulations. -
Page 14: First Operation
(Fig. 3/1). For charging, observe the operating instructions of the charger unit. Hako cannot be held liable for dam- ages of the battery resulting from failing or incorrect initial charging. Fig. 1... -
Page 15: Mount Battery
Make sure that all termi- nals fit tightly. The Cleanserv PB51/2000 uses three batteries of 12 V / 105 Ah each. 5. Connect battery plug (Fig. 4/4) Only used 'dryfit traction block' batter- again. -
Page 16: Charge Batteries
First Operation 1.1.2 Charge Batteries 1. Make sure that the machine is switched off by key switch (Fig. 5/1) and the key is pulled. Please observe the fol- lowing safety provi- 2. Open the font hood (Fig. 4/2) sions: 3. Disconnect battery plug (Fig. 4/3). 4. -
Page 17: Before Work
First Operation Before Work 6. Set polishing head into its transport Move the machine upon position and ride to the surface to be switching ON! Never let 1. First operation of the battery system, polished (see page 21). the machine run on the (see page 14). -
Page 18: Operation
Operation Operation 1.1.1 Key Switch Use key switch (Fig. 7/1) to turn ma- Control Elements and Indica- chine on and off. tors 1.1.2 Emergency OFF Switch Press emergency off switch (Fig. 7/2) to set the machine to a safe state in case of emergency or to prevent such emer- gency. -
Page 19: Direction And Speed Adjust- Ment
Operation 1.1.4 Direction and Speed Adjust- 1.1.6 Pad Ground Pressure Indica- ment Use the switch (Fig. 8/2) to adjust travel The Cleanserv PB51/2000has been drive direction. equipped with a pad ground pressure • Press direction switch top indicator (Fig. 8/1). - yellow LED lights Pad ground pressure on the machine is - forward direction... -
Page 20: Adjust Pad Ground Pressure
Operation Adjust Pad Ground Pressure Always move the machine upon switch- ing on in order to avoid possible Adapt the pad speed to the type of floor- ing to be polished. The adjustment damaging of the floor. Increase or re- screw (Fig. -
Page 21: Adjust Working Or Transport Position
Operation Adjust Working or Transport Position Use the pedal (Fig. 10/1) to set the pol- ishing head either to its working or transport position Working position: lightly push pedal to the outside (release) and then let pedal slowly go Transport position: depress pedal down until the pedal arm catches Fig. -
Page 22: Technical Data
Technical Data Technical Data Designation Unit Cleanserv PB51/2000 Dimensions Length Width Height Working width Area performance 1600 Total weight Net weight (without batteries) Net weight (with batteries) Driving performance km / h Driving speed (max.) Wheels Ø mm Drive wheels Ø... - Page 23 Technical Data Designation Unit Cleanserv PB51/2000 Electric system Volt Service voltage 1850 Leistungsaufnahme Padantrieb F1 = Sicherung für Padantrieb F2 = Sicherung für Bedienfeld F3 = Sicherung für Fahrsteuerung pieces Quantity of pads 1 / min 2000 Pad speed Inch...
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Page 24: Maintenance/Service
In addition, measures against unintend- - For safety reasons, only genuine Please contact your local Hako distribu- ed starting and unwanted rolling of the spare parts may be used. tor, he will be glad to perform this work machine have to be taken. -
Page 25: Remedy
Maintenance/Service Remedy The following chart lists some faults to be eventually remedied by yourself. Malfunction Possible cause Remedy Pad does not start rotating - Battery charge insufficient - Re-charge battery Machine does not start - Battery cable loosened - Fasten battery cable - Safety switch tripped - Turn on safety switch - Engine carbon brushes worn... - Page 26 Maintenance/Service Malfunction Possible cause Remedy Machine switches off - Excessive pad ground pressure - Reduce pad ground pressure. Oper- ate machine in green LED range - Pad has contact with cover - Centre or replace pad - Check pad size Short operation time with one battery - One of the batteries is damaged - Replace battery (After Sales Service)
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Page 27: Maintenance Schedule
Maintenance/Service Maintenance Schedule Hours of operation Maintenance tasks Daily Weekly 6-monthly Yearly Check batteries and re-charge if required Check dust collector (check dust bags, ducts and hoses as well) and clean if required Check sealing strip and replace if required ... -
Page 28: General Provisions
Only qualified personnel is admitted to perform In case of malfunction or defects please works at the electric sys- contact your Hako distributor! tem of the machine. Electric System F1: Pad drive fuse (70A) Fig. 1 Fuses... -
Page 29: Install Pads
Maintenance/Service Install Pads 1 Switch machine off by key switch and disconnect battery plug. Please comply with the 2. Use pedal (Fig. 12/1) to set the pol- following safety provi- ishing head to transport position. sions: 3. Unscrew pad centring (Fig. 12/2) clockwise (left-hand thread). -
Page 30: Replace Sealing Strip
Maintenance/Service Replace Sealing Strip Check the sealing strip (Fig. 13/2) at daily intervals and replace it if required. For replacement, proceed as follows: 1 Switch machine off by key switch and disconnect battery plug. 2. Use pedal (Fig. 13/1) to set the pol- ishing head into transport position. -
Page 31: Clean Dust Collector
Maintenance/Service Clean Dust Collector Clean Housing Check the dust collector at daily inter- Clean the housing with a damp cloth at vals and replace the dust bag weekly intervals. (Fig. 14/2) if required. 1. Switch machine off by key switch. Do not clean the ma- 2 Loosen bracket (Fig. -
Page 32: Check Carbon Brushes
10 mm or if they are damaged. Four carbon brushes are required. Have these works per- formed by your Hako contract dealer or by the After Sales Service only! Fig. 5 Carbon brushes... -
Page 33: Declaration Of Conformity
EU Directives: Ludger Lüttel declares in sole responsibility that the product DIN EN 60335-2-67 Cleanserv PB51/2000 DIN EN 55014-1 Type: 7675 DIN EN 55014-2 DIN EN 61000-3-2 to which this declaration relates, con-... - Page 34 Advanced Technology for a Cleaner, Better Environment · · Hako GmbH Hamburger Str. 209-239 D-23843 Bad Oldesloe · +49 4531 806-0 Fax +49 4531 806-338...
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