Vertiv eSure 565391 Installation Manual
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Vertiv eSure 565391 Installation Manual

Vertiv eSure 565391 Installation Manual

Power extend converter & + 27 vdc bullet converter mounting bracket kit
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eSure™ Power Extend Converter &
+27 VDC Vertiv™ eSure™ Bullet Converter
Mounting Bracket Kit
Installation Manual
Kit Specification Number: 565391, 565459, 565601

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Summary of Contents for Vertiv eSure 565391

  • Page 1 Power Extend Converter & +27 VDC Vertiv™ eSure™ Bullet Converter Mounting Bracket Kit Installation Manual Kit Specification Number: 565391, 565459, 565601...
  • Page 2 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has...

  • Page 3: Table Of Contents

    Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual TABLE OF CONTENTS Admonishments Used in this Document ......................... iv Important Safety Instructions ............................. v Safety Admonishments Definitions ............................................v Safety and Regulatory Statements ............................................v Déclarations de Sécurité...

  • Page 4: Admonishments Used In This Document

    Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Admonishments Used in this Document DANGER! Warns of a hazard the reader will be exposed to that will likely result in death or serious injury if not avoided. (ANSI, OSHA) WARNING! Warns of a potential hazard the reader may be exposed to that could result in death or serious injury if not avoided.

  • Page 5: Important Safety Instructions

    Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv.
  • Page 6 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual This page intentionally left blank. Proprietary and Confidential © 2024 Vertiv Group Corp.

  • Page 7: Vertiv™ Esure™ Power Extend Converter & +27 Vdc Vertiv™ Esure™ Bullet Converter Mounting Bracket Kit Installation Instructions

    1C48581000B) or a +27 VDC Vertiv™ eSure™ Bullet Converter (Model C48/27-375B, Spec. No. 1C4827375B) into a distribution position of a Vertiv™ NetSure™ Power System (see UM565050 or UM60147273 for kit part numbers and descriptions). A mounting bracket kit must be used for grounding and mechanical support. See Table 1.1 for the kits covered by these instructions.
  • Page 8 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Table 1.2 Mounting Bracket Kit P/N 565391 Contents Description Qty. 565677 Left Side Mounting Bracket 565678 Right Side Mounting Bracket 565716 Front Side Mounting Bracket...
  • Page 9 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Table 1.3 Mounting Bracket Kit P/N 565459 Contents Description Qty. 565571 Left Side Mounting Bracket 565581 Right Side Mounting Bracket 565582 Front Side Mounting Bracket...

  • Page 10: Tools And Material Required

    Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Table 1.4 Mounting Bracket Kit P/N 565601 Contents Description Qty. 565679 Left Side Mounting Bracket 565680 Right Side Mounting Bracket 565681 Front Side Mounting Bracket...

  • Page 11: Mounting Bracket Kit Installation Procedure

    Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual 1.4 Mounting Bracket Kit Installation Procedure THESE INSTRUCTIONS SHOULD BE READ THROUGH COMPLETELY BEFORE INSTALLING THE KIT. The following is a step-by-step procedure to install the kit. The procedure has been written for ease of use and to minimize the possibility of contact with potentially hazardous energy.
  • Page 12 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 1.2 565459 Kit 582127000 List AL Distribution Panel (others similar) Loosen these screws and remove plastic shield. Loosen these screws and remove plastic shield.
  • Page 13 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 1.4 565459 Kit 582127000 List AL Distribution Panel (others similar) Remove this screw and replace with #6-19 x 5/16” kit supplied screw.
  • Page 14 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 1.6 565459 Kit 582127000 List AL Distribution Panel (others similar) Remove this screw and flat washer. Remove this screw and flat washer.
  • Page 15 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 1.8 AC Covers AC Cover (both sides) [ ] 9. Orient the kit supplied left side mounting bracket as shown in Figure 1.9, Figure 1.10, or Figure 1.11. Note that the bracket comes preassembled with bottom mounting hardware.
  • Page 16 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 1.10 565459 Kit 582127000 List AL Distribution Panel (others similar) Remove power system cabinet side AC cover if interferes with Torque to bracket installation.
  • Page 17 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual [ ] 10. Orient the kit supplied right side mounting bracket as shown in Figure 1.12, Figure 1.13, or Figure 1.14. Note that the bracket comes preassembled with bottom mounting hardware.
  • Page 18 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 1.14 565601 Kit 582126000 List AA Distribution Panel (others similar) Remove power system cabinet side AC cover if Torque to interferes with bracket 31 in-lbs.
  • Page 19 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 1.15 565391 Kit 582127000 List AA Distribution Panel (others similar) Torque to 9.6 in-lbs. Kit Supplied Front Mounting Bracket Torque to 9.6 in-lbs.
  • Page 20 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 1.17 565601 Kit 582126000 List AA Distribution Panel (others similar) Torque to 9.6 in-lbs. Kit Supplied Front Mounting Bracket Torque to 9.6 in-lbs.
  • Page 21 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual [ ] 16. Install the toggle breaker guard kit (P/N 566026) as required per site requirements. See Figure 1.19. Figure 1.19 Toggle Breaker Guard Kit (P/N 566026)

  • Page 22: Installing The Converter Into A Distribution Position

    For the +27 VDC Vertiv™ eSure™ Bullet Converter, no spacing is required between units. A total of three (3) units can be paralleled together for a total output power of 750 W at 40 °C and 600 W at 65°C. It is recommended that the +27 VDC Vertiv™ eSure™ Bullet Converters be installed in the side of the panel opposite from where the larger breakers are recommended to be installed to minimize heat concentration.

  • Page 23: Single Converter Installation

    +27 VDC Bullet Nose 6-Position GMT Fuse Board (only used with the +27 VDC Vertiv™ eSure™ Bullet Converter). The connection for the return lead can be on the Return bar of the plant or the negative side of the terminal block on the +27 VDC Bullet Nose 6-Position GMT Fuse board.
  • Page 24 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 2.1 Connecting Converter Load and Load Return Cables to the Distribution Panel with the Converter Return Wire Faston NOTE! Converter Return Wire faston Tab P/N 565990 is shown in the figure. P/N 10086492 is also available.
  • Page 25 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual NOTE! The converter is also furnished with an 8-inch long return wire jumper extension P/N 566207. The 8-inch long return wire jumper extension is not used with this mounting bracket kit. It is used in other kits.
  • Page 26 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual [ ] 7. Ensure the enable/disable switch on the converter is in the disable (down) position. See Figure 2.4. Figure 2.4 Enable/Disable Switch [ ] 8.

  • Page 27: Parallel Converter Installation

    +27 VDC Bullet Nose 6-Position GMT Fuse Board (only used with the +27 VDC Vertiv™ eSure™ Bullet Converter). The connection for the return lead can be on the Return bar of the plant or the negative side of the terminal block on the +27 VDC Bullet Nose 6-Position GMT Fuse board.
  • Page 28 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual [ ] 2. If the converter is to replace an existing circuit breaker, remove the circuit breaker and verify the load and return cables for the position are wired and labeled correctly.
  • Page 29 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 2.6 Connecting Converters Load Return Cables to the Distribution Panel with the Converters Return Wire Faston Tabs Connecting Converters Load Cables to the Distribution Panel with the Converters Paralleling Busbar (P/N 60016097 or 514717) (cont’d from previous page)
  • Page 30 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual [ ] 3. Connect the 4-inch long return wire jumper extensions P/N 565752 provided with the converters to the return wire faston tabs previously installed on the distribution panel return bar. See Figure 2.7 for example using kit P/N 565391 with distribution panel 582127000 List AA.
  • Page 31 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 2.8 Connecting Converter Return Wire (P/N 564330) to the Converter Proprietary and Confidential © 2024 Vertiv Group Corp.
  • Page 32 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual [ ] 7. Ensure the enable/disable switch on the converter is in the disable (down) position. See Figure 2.9. Figure 2.9 Enable/Disable Switch...
  • Page 33 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual [ ] 8. Plug the converter into the distribution panel. See Figure 2.10. [ ] 9. Secure the converter to the front mounting bracket with the screw provided with the converter. Torque as indicated in Figure 2.10.
  • Page 34 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Figure 2.11 Installed +27 VDC Vertiv™ eSure™ Bullet Converters and +27 VDC Bullet Nose 6-Position GMT Fuse Board Proprietary and Confidential © 2024 Vertiv Group Corp.
  • Page 35 Vertiv™ eSure™ Power Extend Converter & +27 VDC Vertiv eSure Bullet Converter Mounting Bracket Kit Installation Manual Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/ Proprietary and Confidential © 2024 Vertiv Group Corp.
  • Page 36 Vertiv.com | Vertiv Headquarters, 505 N Cleveland Ave, Westerville, OH 43082, USA © 2024 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

This manual is also suitable for:

Esure 565459Esure 565601

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