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Fischer Panda Panda 5K PMS manuals available for free PDF download: Manual
Fischer Panda Panda 5K PMS Manual (168 pages)
Marine Generator
Brand:
Fischer Panda
| Category:
Portable Generator
| Size: 6 MB
Table of Contents
Marine Generator Manual
1
Current Revision Status
2
Made in Case of Doubt
2
Download
3
Table of Contents
5
In Case of Emergency First Aid / IM Notfall - Erste Hilfe
11
When an Adult Stops Breathing
12
General Instructions and Regulations
14
Safety First
14
Tools
16
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
18
Customer Registration and Guarantee
19
Technical Support
19
Caution, Important Information for Start-Up
19
Safety Instructions - Safety First
20
Safe Operation
20
Observe Safety Instructions
20
Personal Protective Clothing (PPE)
20
Cleanliness Ensures Safety
20
Safe Handling of Fuels and Lubricants
21
Exhaust Fumes and Fire Protection
21
Safety Precautions against Burns and Battery Explosions
22
Protect Your Hands and Body from Rotating Parts
22
Anti-Freeze and Disposal of Fluids
22
Implementation of Safety Inspections and Maintenance
23
Warning and Instruction Signs
23
Special Instructions and Hazards of Generators
23
Protective Conductor and Potential Equalisation
24
Protective Conductor for Panda AC Generators
24
Switch off All Loads While Working on the Generator
24
Potential Equalisation for Panda AGT DC Generators
24
Safety Instructions Concerning Cables
25
General Safety Instructions for Handling Batteries
25
Basics
27
Intended Use of the Machine
27
Purpose of the Manual and Description of the Definitions Trained Person/Operator/User
27
Trained Persons
27
Operator
27
User
27
Panda Transport Box
28
Bolted Fischer Panda Transport Box
28
Fischer Panda Transport Box with Metal Tab Closure
28
Transport and Loading/Unloading
28
Transporting the Generator
28
Loading/Unloading of the Generator
28
Scope of Delivery
29
Asynchronous Generator
29
Opening the MPL Sound Insulation Capsule
31
Opening the GFK Sound Insulation Capsule
32
Special Maintenance Notes and Arrangements at Long Periods of Stand Still Time or Shutdown
32
Reference Note for the Starter Battery at a Long-Term Standstill
33
Arrangements at a Short-Term Standstill
33
Arrangements at a Medium-Term Standstill / Winter Storage
33
Arrangements for Conservation
33
Arrangements for Deconservation after a Medium-Term Standstill (3 to 6 Months)
34
Arrangements at a Long-Term Standstill / Shutdown
35
Arrangements for Conservation
35
Arrangements after a Long-Term Standstill (Shutdown) / Recommissioning
36
Months)
36
The Panda Generator
37
Type Plate at the Generator
37
Description of the Generator
38
Right Side View - Panda 4K PMS
38
Left Side View - Panda 4K PMS
39
Front View - Panda 4K PMS
40
Back View - Panda 4K PMS
41
View from above - Panda 4K PMS
42
Right Side View - Panda 5K PMS
43
Left Side View - Panda 5K PMS
44
Front View - Panda 5K PMS
45
Back View - Panda 5K PMS
46
View from above - Panda 5K PMS
47
Right Side View - Panda 7K PMS
48
Left Side View - Panda 7K PMS
49
Front View - Panda 7K PMS
50
Back View - Panda 7K PMS
51
Details of Functional Units
52
Control Panel
52
Components of Cooling Water System (Raw Water + Fresh Water)
53
The Fuel and Combustion Air System
54
Sensors and Switches for Operation Surveillance
55
The Lubrication Circuit
56
Generator Operation Instruction
57
Personal Requirements
57
Hazard Notes for the Operation
57
General Operating Instruction
57
Operation at Low Temperatures
57
Pre-Heating the Diesel Motor
58
Tips Regarding Starter Battery
58
Light Load Operation and Engine Idle
58
The Soot of the Generator Is Due to the Fact that
58
To Prevent the Soot of the Generator Following Steps Should be Observed
58
Generator Load for a Longer Period and Overload
58
Protection Conductor
59
Operating Control System on the Fischer Panda Generator
59
Instructions for Capacitors - Not Present at All Models
59
Checks before Start, Starting and Stopping the Generator
59
Installation Instructions
61
Personal Requirements
61
Hazard Notes for the Installation
61
Preparing the Base - Placement
63
Advice for Optimal Sound Insulation
63
Generator Connections
63
Installation of the Cooling System - Raw Water
64
General Information
64
Installation of the through Hull Fitting in Yyachts
64
Quality of the Raw Water Sucking in Line
64
Generator Installation above Waterline
65
Generator Installation below Waterline
66
Generator Housing Cooled by Raw Water
67
Indirect Cooling of the Genset Housing (by the Heat Exchanger)
68
Installation of the Cooling System - Fresh Water
68
Position of the External Cooling Water Expansion Tank
68
Ventilating at the First Filling of the Internal Cooling Water Circuit
69
Pressure Test for Controlling the Cooling Water Circuit
70
Scheme for Freshwater Circuit at Two Circuit Cooling System
71
Installation of the Water Cooled Exhaust System
72
Installation of the Standard Exhaust System
72
Installation of the Waterlock
73
Possible Cause for Water in the Exhaust Hose
73
Possible Cause: Exhaust Hose
73
Possible Cause: Cooling Water Hose
73
Installation Area of the Waterlock
74
The Volume of the Waterlock
74
Ideal Position of the Waterlock
75
Example of the Installation of the Waterlock Off-Center and Possible Effects
76
Exhaust / Water Separator
77
Installation Exhaust Water Separator
79
Installation of the Fuel System
81
General References
81
The Electrical Fuel Pump
81
Connection of the Fuel Lines at the Tank
82
Position of the Pre-Filter with Water Separator
82
Ventilating Air from the Fuel System
82
Generator DC System Installation
83
Connection of the Starter Battery Block
83
Connection of the Remote Control Panel - See Separate Control Panel Manual
86
Generator AC System Installation
87
Insulation Test
89
Maintenance Instructions
91
Personal Requirements
91
Hazard Notes for the Maintenance
91
Environmental Protection
93
Maintenance Interval
93
General Maintenance Instructions
93
Checks before each Start
93
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
93
Oil Change Intervals
94
Checking Oil-Level
94
Refilling Oil
95
After the Oil Level Check and Refilling the Oil
95
Replacement of Engine Oil and Engine Oil Filter
96
After the Oil Change
98
Verifying the Starter Battery and (if Necessary) the Battery Bank
99
Battery
99
Check Battery and Cable Connections
99
Check Electrolyte Level
99
Check Electrolyte Density
100
Ventilating the Fuel System
100
Replacement of the Fuel Filter
102
Optional Fuel Filter with Sight Glass
102
Checking the Water Separator in the Fuel Supply
103
Replace the Air Filter Mat
104
Alternative Replacement of the Air Filter Mat with Pull out Holder
104
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
106
Ventilation of the Coolant Circuit / Freshwater
107
V-Belt Replacement for the Internal Cooling Water Pump
109
The Raw Water Circuit
111
Clean Raw Water Filter
111
Causes with Frequent Impeller Waste
111
Replacement of the Impeller
112
Check and Discharge the Capacitors
113
Replacing the Electric Starter
116
Replacing the Oil Pressure Switch
119
Replacing the Oil Pressure Sensor (Optional Component)
120
Replacing the Operating Current Relays
121
Replacing the Fuses
121
Replacing a Thermoswitch
123
Replacing the Injection Nozzles
125
Replacing the Glow Plugs
127
Generator Faults
131
Personal Requirements
131
Hazard Notes for the Troubleshooting
131
Tools and Measuring Instruments
133
Troubleshooting Table and Flowchart
134
Generator Output Voltage too Low
134
Generator Voltage too High
134
Generator Voltage Fluctuates
134
Generator Not Able to Start Electric Motor
134
Diesel Motor Fails to Start
134
Starter Is Turning Motor, but Fails to Start
134
Motor Does Not Achieve Enough Speed During Starting Process
136
Motor Runs Unsteady
136
Motor Speed Drops
136
Motor Runs in off Position
136
Motor Stops by Itself
136
Sooty, Black Exhaust
137
Generator Must be Shut off Immediately if
137
Troubleshooting Flowcharts
138
Details and Explanations Concerning the Troubleshooting Flowchart
140
Overloading the Generator
143
Monitoring the Generator Voltage
144
Automatic Voltage Monitoring and Auto-Shut down
144
Generator Output Voltage Is too Low
145
Discharging the Capacitors
145
Checking the Capacitors
146
Checking the Electrical Connections to the Capacitors
146
Check the Generator Voltage
146
Measuring the Ohm Resistance of the Generator Windings
147
Check the Windings for Short Circuit
147
Measuring the Inductive Resistance
148
Generator Provides no Voltage
148
Rotor Magnetism Loss and „Re-Magnetising
148
Engine Starting Problems
149
Electric Fuel Solenoid Valve
149
Re-Start with Failure Bypass Switch
149
Lifting Solenoid for Motor Stop - Optional
150
Troubleshooting Table
151
Tables
153
Technical Data
153
Fuel
153
Engine Oil
153
Engine Oil Classification
153
Operating Range
153
Quality of Oil
153
Coolant Specifications
154
Coolant Mixture Ratio
155
Diameter of Conduits
155
Remote Control Panel P4 Control
157
Remote Control Panel
157
Cleaning and Replacing Parts at the Generator
158
Front Side
159
Back Side
159
Operation Manual
160
Preliminary Remarks
160
Override Function
160
Daily Routine Checks before Starting
160
Starting the Generator
161
Stopping the Generator
161
Installation of the Panel
162
Connection of the Remote Control Panel
162
Jumper Configuration
164
Jumper Configuration for the Input
164
Jumper J101-J103
164
Jumper for Configuration of the „Override" Time
165
Maximum Ratings
165
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Fischer Panda Panda 5K PMS Manual (168 pages)
Marine Generator
Brand:
Fischer Panda
| Category:
Inverter
| Size: 6 MB
Table of Contents
Marine Generator Manual
1
Current Revision Status
2
Table of Contents
3
1 General Instructions and Regulations
10
Safety First
10
Tools
12
Manufacturer Declaration in Accordance with the Machinery Directive 2006/42/EC
14
Customer Registration and Guarantee
14
Technical Support
14
Caution, Important Information for Start-Up
14
Safety Instructions - Safety First
15
Safe Operation
15
Observe Safety Instructions
15
Personal Protective Clothing (PPE)
15
Cleanliness Ensures Safety
15
Safe Handling of Fuels and Lubricants
16
Exhaust Fumes and Fire Protection
16
Safety Precautions against Burns and Battery Explosions
17
Protect Your Hands and Body from Rotating Parts
17
Anti-Freeze and Disposal of Fluids
17
Implementation of Safety Inspections and Maintenance
18
Warning and Instruction Signs
18
Special Instructions and Hazards of Generators
18
Protective Conductor and Potential Equalisation
19
Protective Conductor for Panda AC Generators
19
Switch off All Loads While Working on the Generator
19
Potential Equalisation for Panda AGT DC Generators
19
Safety Instructions Concerning Cables
20
General Safety Instructions for Handling Batteries
20
2 In Case of Emergency First Aid / IM Notfall - Erste Hilfe
21
When an Adult Stops Breathing
22
3 Basics
23
Intended Use of the Machine
23
Purpose of the Manual and Description of the Definitions Trained Person/Operator/User
23
Trained Persons
23
Operator
23
User
23
Panda Transport Box
24
Bolted Fischer Panda Transport Box
24
Fischer Panda Transport Box with Metal Tab Closure
24
Transport and Loading/Unloading
24
Transporting the Generator
24
Loading/Unloading of the Generator
24
Scope of Delivery
25
Asynchronous Generator
25
Opening the MPL Sound Insulation Capsule
27
Opening the GFK Sound Insulation Capsule
28
Special Maintenance Notes and Arrangements at Long Periods of Stand Still Time or Shutdown
28
Reference Note for the Starter Battery at a Long-Term Standstill
29
Arrangements at a Short-Term Standstill
29
Arrangements at a Medium-Term Standstill / Winter Storage
29
Arrangements for Conservation
29
Arrangements for Deconservation after a Medium-Term Standstill (3 to 6 Months)
30
Arrangements at a Long-Term Standstill / Shutdown
31
Arrangements for Conservation
31
Arrangements after a Long-Term Standstill (Shutdown) / Recommissioning (more than 6 Months)
32
4 The Panda Generator
33
Type Plate at the Generator
33
Description of the Generator
34
Right Side View - Panda 4K PMS
34
Left Side View - Panda 4K PMS
35
Front View - Panda 4K PMS
36
Back View - Panda 4K PMS
37
View from above - Panda 4K PMS
38
Right Side View - Panda 5K PMS
39
Left Side View - Panda 5K PMS
40
Front View - Panda 5K PMS
41
Back View - Panda 5K PMS
42
View from above - Panda 5K PMS
43
Details of Functional Units
44
Control Panel
44
Components of Cooling Water System (Raw Water + Fresh Water)
45
The Fuel and Combustion Air System
46
Sensors and Switches for Operation Surveillance
47
The Lubrication Circuit
48
5 Generator Operation Instruction
49
Personal Requirements
49
Hazard Notes for the Operation
49
General Operating Instruction
49
Operation at Low Temperatures
49
Pre-Heating the Diesel Motor
50
Tips Regarding Starter Battery
50
Light Load Operation and Engine Idle
50
The Soot of the Generator Is Due to the Fact that
50
To Prevent the Soot of the Generator Following Steps Should be Observed
50
Generator Load for a Longer Period and Overload
50
Protection Conductor
51
Operating Control System on the Fischer Panda Generator
51
Instructions for Capacitors - Not Present at All Models
51
Checks before Start - See Remote Control Panel Data Sheet
51
Starting the Generator - See Remote Control Panel Data Sheet
52
Stopping the Generator - See Remote Control Panel Data Sheet
52
6 Installation Instructions
53
Personal Requirements
53
Hazard Notes for the Installation
53
Preparing the Base - Placement
55
Advice for Optimal Sound Insulation
55
Generator Connections
55
Installation of the Cooling System - Raw Water
56
General Information
56
Installation of the through Hull Fitting in Yyachts
56
Quality of the Raw Water Sucking in Line
56
Generator Installation above Waterline
57
Generator Installation below Waterline
58
Generator Housing Cooled by Raw Water
59
Indirect Cooling of the Genset Housing (by the Heat Exchanger)
60
Installation of the Cooling System - Fresh Water
60
Position of the External Cooling Water Expansion Tank
60
Ventilating at the First Filling of the Internal Cooling Water Circuit
61
Pressure Test for Controlling the Cooling Water Circuit
62
Scheme for Freshwater Circuit at Two Circuit Cooling System
63
Installation of the Water Cooled Exhaust System
64
Installation of the Standard Exhaust System
64
Installation of the Waterlock
65
Possible Cause for Water in the Exhaust Hose
65
Possible Cause: Exhaust Hose
65
Possible Cause: Cooling Water Hose
65
Installation Area of the Waterlock
66
The Volume of the Waterlock
66
Ideal Position of the Waterlock
67
Example of the Installation of the Waterlock Off-Center and Possible Effects
68
Exhaust / Water Separator
70
Installation Exhaust Water Separator
72
Installation of the Fuel System
74
General References
74
The Electrical Fuel Pump
74
Connection of the Fuel Lines at the Tank
75
Position of the Pre-Filter with Water Separator
75
Ventilating Air from the Fuel System
75
Generator DC System Installation
76
Connection of the Starter Battery Block
76
Connection of the Remote Control Panel - See Separate Control Panel Manual
79
Generator AC System Installation
80
Insulation Test
82
7 Maintenance Instructions
83
Personal Requirements
83
Hazard Notes for the Maintenance
83
Environmental Protection
85
Maintenance Interval
85
General Maintenance Instructions
85
Checks before each Start
85
Check of Hoses and Rubber Parts in the Sound Insulated Capsule
85
Oil Change Intervals
86
Checking Oil-Level
86
Refilling Oil
87
After the Oil Level Check and Refilling the Oil
87
Replacement of Engine Oil and Engine Oil Filter
88
After the Oil Change
90
Verifying the Starter Battery and (if Necessary) the Battery Bank
91
Battery
91
Check Battery and Cable Connections
91
Check Electrolyte Level
91
Check Electrolyte Density
92
Ventilating the Fuel System
92
Replacement of the Fuel Filter
94
Optional Fuel Filter with Sight Glass
94
Checking the Water Separator in the Fuel Supply
95
Replace the Air Filter Mat
96
Alternative Replacement of the Air Filter Mat with Pull out Holder
96
Alternative Replacement of the Air Filter at Housing with Snap Fasteners
98
Ventilation of the Coolant Circuit / Freshwater
99
V-Belt Replacement for the Internal Cooling Water Pump
101
The Raw Water Circuit
103
Clean Raw Water Filter
103
Causes with Frequent Impeller Waste
103
Replacement of the Impeller
104
Check and Discharge the Capacitors
105
Replacing the Electric Starter
108
Replacing the Oil Pressure Switch
111
Replacing the Oil Pressure Sensor (Optional Component)
112
Replacing the Operating Current Relays
113
Replacing the Fuses
114
Replacing a Thermoswitch
115
Replacing the Injection Nozzles
117
Replacing the Glow Plugs
119
8 Generator Faults
123
Personal Requirements
123
Hazard Notes for the Troubleshooting
123
Tools and Measuring Instruments
125
Troubleshooting Table and Flowchart
126
Generator Output Voltage too Low
126
Generator Voltage too High
126
Generator Voltage Fluctuates
126
Generator Not Able to Start Electric Motor
126
Diesel Motor Fails to Start
126
Starter Is Turning Motor, but Fails to Start
126
Motor Does Not Achieve Enough Speed During Starting Process
128
Motor Runs Unsteady
128
Motor Speed Drops
128
Motor Runs in off Position
128
Motor Stops by Itself
128
Sooty, Black Exhaust
129
Generator Must be Shut off Immediately if
129
Troubleshooting for the VCS-Voltage Control System
129
Troubleshooting Flowcharts
130
Details and Explanations Concerning the Troubleshooting Flowchart
132
Versions of the Generator Power Terminal Box
136
Overloading the Generator
140
Monitoring the Generator Voltage
141
Automatic Voltage Monitoring and Auto-Shut down
141
Generator Output Voltage Is too Low
142
Discharging the Capacitors
142
Checking the Capacitors
143
Checking the Electrical Connections to the Capacitors
143
Check the Generator Voltage
143
Measuring the Ohm Resistance of the Generator Windings
144
Check the Windings for Short Circuit
144
Measuring the Inductive Resistance
145
Generator Provides no Voltage
145
Rotor Magnetism Loss and „Re-Magnetising
145
Engine Starting Problems
146
Electric Fuel Solenoid Valve
146
Re-Start with Failure Bypass Switch
146
Lifting Solenoid for Motor Stop - Optional
147
Troubleshooting Table
148
9 Tables
149
Technical Data
149
Rated Current
154
Cable Cross Section
154
Fuel
155
Engine Oil
155
Engine Oil Classification
155
Operating Range
155
Quality of Oil
155
Coolant Specifications
156
Coolant Mixture Ratio
157
Diameter of Conduits
157
10 Remote Control Panel P4 Control
159
Remote Control Panel
159
Cleaning and Replacing Parts at the Generator
160
Front Side
161
Back Side
161
Operation Manual
162
Preliminary Remarks
162
Override Function
162
Daily Routine Checks before Starting
162
Starting the Generator
163
Stopping the Generator
163
Installation of the Panel
164
Connection of the Remote Control Panel
164
Jumper Configuration
166
Jumper Configuration for the Input
166
Jumper J101-J103
166
Jumper for Configuration of the „Override" Time
167
Maximum Ratings
167
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