amiad Filtomat M100 Installation, Operation And Maintenance Instructions
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- Page 1 AMIAD Water Systems Ltd. Filtomat M100 Model: M104CL Serial number: Order number: Catalogue number: Filtration degree: Tested by: Installation, Operation and Maintenance Instructions Ref: 910101-000859 / 09.2020 Original Instructions M104CL 910101-000859 / 06.2019 Page 1 of 24...
- Page 2 . Amiad assumes that all users understand risks involved within this file and/or its attached materials. This document is given in good faith and is not intended to impose any obligation to Amiad. While every effort has been made to ensure the information in this manual is accurate and complete, we would appreciate if you can bring any errors or omissions to the knowledge of Amiad or consult Amiad experts or its authorized representatives if you have any questions.
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Page 3: Table Of Contents
Parts Schedule M100 (#1 & #2) ......................19 Parts Drawing #1 ............................. 20 Parts Drawing #2 ............................. 21 Parts Drawing #3 ............................. 22 Amiad Limited Warranty ........................23 With any inquiry please quote the Filter Serial Number, located on the filter housing. M104CL 910101-000859 / 09.2020... -
Page 4: Specifications
Specifications General Maximum flow rate 100 (m /h) - 440 (USgpm) Consult manufacturer for optimum flow. Min. working pressure 2.0 (bar) 30 (psi) Or lower if pressure is increased for flushing. Max. working pressure 8 (bar) 115 (psi) Filtration Total Filtration 3000 (cm ) 465 (in area... -
Page 5: Safety Instructions
Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity. Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may affect your warranty coverage. -
Page 6: Commissioning
Operation procedures exactly as described in this manual. Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter unaccompanied since this may lead to undesired damage and may affect your warranty coverage. -
Page 7: Maintenance
Maintenance Before any maintenance or non-regular operation please read the following: Servicing the filter should be done only by technicians authorized by Amiad. Disconnect the filter from the power supply and lock the Main Power Switch. Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve. -
Page 8: Dimensional Drawing
Dimensional Drawing M104CL 910101-000859 / 09.2020 Page 8 of 24... -
Page 9: Introduction
The FILTOMAT M100 is a sophisticated, yet easy-to-operate automatic filter, with a self-cleaning mechanism driven by a hydraulic turbine. The FILTOMAT M100 is designed to work with various types of screens with filtration degrees from 500 to 80 micron, and is available in 3" and 4" inlet/outlet diameter. -
Page 10: Self-Cleaning Cycle
Self-Cleaning Cycle The automatic self-cleaning cycle described below takes several seconds and does not interrupt the supply of process water. Water flows from the inlet through the coarse and fine screens to the outlet. At a pre-set pressure differential (0.5 bar; 7 psi), the rinse controller opens the exhaust valve. -
Page 11: Installation
Installation Read these instructions carefully before installing and operating the filter. Design Recommendations If a prolonged pipeline fill time causes a temporary high flow and low pressure condition, it is recommended that you install a pressure sustaining valve downstream of the filter. The pressure-sustaining valve will ensure a controlled fill-up of the line. -
Page 12: Preparations
Preparations Before using the filter for the first time, go through the following check-list carefully. No special training is required to carry out these activities. Check that the upstream pressure at the filter inlet is more than 2 bar (30 psi) during the flushing cycle. ... -
Page 13: Maintenance
Maintenance NOTE: Depressurize the filter before maintenance (close inlet, and then outlet valve). Checking the Filter 1. Remove the filter cover by unscrewing the fastening nuts. 2. Extract the fine screen and clean if necessary. Cleaning may be performed by hosing the screen from outside-in, and/or with a nylon brush. -
Page 14: Servicing
Servicing NOTE: Depressurize the filter before maintenance (close inlet, and then outlet valve). Draining the Filter 1. Close the inlet valve 2. Close the outlet valve. 3. Open the drain valve to release pressure. To avoid water draining onto the area around the filter, install a drain hose onto the drain valve. - Page 15 3. Using the special tool, pull the screen out of the housing. (CAT. NO. 710103 001121 - TOOL EXTRACTOR M100 S/ST304 F/FINE SCREEN) Removing the Screen 4. Reinstall by lubricating O-ring seals with silicone grease and pushing the filter screen into the housing. The screen assembly should be slightly below the surface of the housing as in the figure below.
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Page 16: Servicing The Suction Scanner
Servicing the Suction Scanner 1. Open the filter housing as described previously. 2. To replace a nozzle, remove the two bolts and nuts holding the nozzle and install a new nozzle, noting that the inlet of the nozzle is aligned over the outlet hole of the suction scanner tube. Remove bolts and nuts to replace nozzle... - Page 17 6. Take care that rubber seals and valve parts face the correct direction when assembling. Valve Parts Disassembled 7. Notice the position of the large housing cover gasket. The conical surface faces the other half of the housing. Conical surface Housing Gasket M104CL 910101-000859 / 09.2020...
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Page 18: Servicing The Piston
Servicing the Piston 1. Remove the nuts holding the piston housing, and carefully open the housing so that the spring doesn’t jump out. Piston Housing Open 2. Note the directions the parts face before reassembling. Piston Assembly M104CL 910101-000859 / 09.2020 Page 18 of 24... -
Page 19: Parts Schedule M100 (#1 & #2)
Parts Schedule M100 (#1 & #2) CAT. NO. DESCRIPTION QTY. MATERIAL 710105-xxxxxx M104CL HOUSING 4" ON-LINE PKPK 5010 ST.37-2 POLYESTER ST.37-2 700101-002018 Various MOLDED WEAVEWIRE SCREEN S/ST316L 3000SQ.CM 200MIC M100 NBR SEALS 770102-000217 DOWTY O-RING SEAL 674 ID=208.92MM TH=6.99MM NBR 55 SHORE NO FLASH 770104-000156 HYDRAULIC SEAL NATURAL 55 SHORE LID M102-104 760101-000508... -
Page 20: Parts Drawing #1
Parts Drawing #1 M104CL 910101-000859 / 09.2020 Page 20 of 24... -
Page 21: Parts Drawing #2
Parts Drawing #2 M104CL 910101-000859 / 09.2020 Page 21 of 24... -
Page 22: Parts Drawing #3
Parts Drawing #3 CAT. NO. DESCRIPTION QTY. MATERIAL 710103-009351 BODY 52MM M100 SS316 S/ST 316 710103-001113 PLUG M100-1500 PVC F/DIRT COLLECTOR 710103-001096 PLUG M100-750 PVC F/DIRT COLLECTOR 710101-000704 F100 SUCTION NOZZLE OVAL RPA BLACK NYLON 710101-000693 F100 CLIP RPA NATURAL NYLON 30%GF 710103-000985 ROTOR M100-750 RPA... -
Page 23: Amiad Limited Warranty
In no event shall Amiad be liable to the Buyer or any third party for any damages to property, or for any intangible or economic loss, including loss of profits, loss of customers or damage to reputation, for any damages, including indirect, special, consequential damages, or punitive damage arising out of or in connection with this Warranty, or arising out of or in connection with the product's performance or failure to perform, even if it has been advised of the possibility of such damages. - Page 24 Manufacturer Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel. Tel: +972 4690 9500 | Fax: +972 48141159 | Email: info@amiad.com European Authorised Representative for CE Obelis s.a. Bd Général Wahis 53, 1030 Brussels, Belgium. Tel: +(32) 2732 5954 | Fax: +(32) 27326003 | Email: mail@obelis.net...
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