SNT SPIDER AUTONOMOUS 2.0 Operation Manual

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SPIDER
AUTONOMOUS
2.0
operation manual

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Summary of Contents for SNT SPIDER AUTONOMOUS 2.0

  • Page 1 SPIDER AUTONOMOUS operation manual...
  • Page 2 operation manual SPIDER AUTONOMOUS The mower with precision navigation REV. 1_2023/06/05...
  • Page 3: Table Of Contents

    Table of contents LIST OF ABBREVIATIONS ............INTRODUCTION ................Important ..................Use of the Machine ..............Prohibited Use ................Product Identification .............. Guidelines for the Disposal of Scrap Products ....SAFETY INSTRUCTIONS ............Safety Instructions ..............Safety Markings ................ SPECIFICATION .................
  • Page 4 CONTROLS AND ACCESSORIES 10 OPERATION PROCEDURES ..................Remote Control SMAUT RCT01 Transport of the Mower 10.1 ......................RCT01 Controls Machine Preparation and Engine Start-Up 6.1.1 10.2 ..................Display Switching Off the Engine 6.1.2 10.3 ........................... GNSS RTK Correction Station SMAUT CST01 Emergency Machine Shutdown 10.4 ....
  • Page 5 Global System for Mobile Communications Unit of measurement of power — horsepower kilogram 15 SUPPORT FOR km/h Speed kilometer per hour SPIDER AUTONOMOUS 2.0 ..........Pascal is a unit of measurement of pressure. 1 000 Pa (kilopascal) Warranty Conditions 15.1 ..............
  • Page 6: Introduction

    Abbreviation English meaning Recording Revolutions per minute RTCM Real-time correction message RTK DATA Machine receives correction data RTK FIX The machine knows its exact position Introduction SI unit of measurement of time — second Spider Autonomous An identification card used to identify a subscriber on a mobile network Emergency situation IMPORTANT...
  • Page 7: Use Of The Machine

    Maximum slope is 20° The SPIDER AUTONOMOUS 2.0 is a product designed for mulching grass in unmaintained or only occasionally mown areas. The mower is operated by a single person via a remote control, which allows manual or autonomous control of the machine along pre-calculated routes in a given working area.
  • Page 8: Prohibited Use

    When driving on a slope, the operator must carefully observe and evaluate the It is strictly forbidden to increase the maximum speed or power of the engine beyond the limits specified by the manufacturer, and to make any movements of the mower and the characteristics of the terrain, especially the current grip of the wheels on the ground.
  • Page 9: Guidelines For The Disposal Of Scrap Products

    GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS If you consider that this machine has no longer any functional value and requires disposal, then you should take the following steps. These guidelines should be applied in accordance with applicable health, Safety Instructions safety and environmental legislation and with the assistance of approved local waste disposal and recycling facilities.
  • Page 10 Do not allow children or unauthor- Do not reach under the mowing always see the machine clearly, mulch grass can be ejected by ized persons to use the product. deck or under the engine covers that it is within range of the remote the rotation of the blade.
  • Page 11 Do not start the engine if there is Never leave the machine unattend- random stones, curbs in flower dropping objects. Choose an ap- spilled fuel, open containers of fuel ed with the engine running. propriate working procedure (see beds and walkways, which must or other combustibles or flammable Chapter 10 Operation procedures).
  • Page 12: Safety Markings

    SAFETY MARKINGS In manual mode, always operate Before starting the mower in the machine from a position where Autonomous mode, the operator you have a perfect view of the en- must check that the route has Check the condition of the safety markings before putting the mower into tire work area and the mower and been uploaded correctly in the app operation.
  • Page 13: Specification

    Specification SPECIFICATION The SPIDER AUTONOMOUS 2.0 is a self-propelled machine with four-wheel drive, controlled by a remote control or driven autonomously using DGNSS (a global navigation satellite system that provides real-time differential correc- tions), inertial navigation and sensors. The unique way of steering the wheels stands out for its high maneuverability both on flat ground and on slopes.
  • Page 14: Noise Emission

    NOISE EMISSION parameter unit size/type/quantity 1640 × 1430 × 920 LENGTH × WIDTH × HEIGHT The mower emits the following noise: Sound pressure level LWA = 99,9 dB 1230 SHOT Guaranteed Sound pressure level LWA = 101,0 dB CUTTING BLADE HEIGHT 70—120;...
  • Page 15: Declaration Of Conformity

    The safety Coll.): Sekačka s precizním ovládáním SPIDER Autonomous 2.0 typ 2SGS EFI Výrobek (stroj) – typ / warning signs explained in this chapter are located on the important places Product (Machine) –...
  • Page 16: Service Position

    SAFETY SAFETY WARNING WARNING Before use please When performing Use protective Attention, When the machine Attention, danger Attention, rotating Mower must not read user manual maintenance, work equipment; when replacing is moving, keep of being hit by parts, danger of be cleaned repairs and interventions eye protection the mowing blades use...
  • Page 17: Recommended Working Procedures

    SERVICE POSITION RECOMMENDED WORKING PROCEDURES The service position is a special machine position (see picture below) that These pictograms provide basic information about working with the machine allows the operator to maintain the mowing deck. Always tilt the machine in different terrain conditions with three different modes of machine operation. towards the fuel tank to prevent oil leakage into the air filter.
  • Page 18: Controls And Accessories

    Controls and Accessories REMOTE CONTROL SMAUT RCT01 The remote control (hereafter referred to as RC) not only conveys the operator’s commands to the machine, but also informs the operator about the connected machine and its status. It directly controls the movement of the machine in manual mode and in the first phase of the Perimeter mode (marking the mowed area).
  • Page 19: Rct01 Controls

    6.1.1 RCT01 CONTROLS LED CONNECTED: lights up when the connection to the machine (mower) is established. RTK FIX LED: lights up when the machine has accurate position data. RTK DATA LED: lights up when the machine is receiving correction data. LED BLADE: lights up when mowing is switched on.
  • Page 20: Gnss Rtk Correction Station Smaut Cst01

    GNSS RTK CORRECTION STATION 6.1.2 DISPLAY SMAUT CST01 9 0 1 4 The correction station (CST) provides to the machine the position correction data (correction data) which enables the machine to determine its position with centimeter accuracy. Its functionality is a prerequisite for the machine to 3 1 0 6 operate in Autonomous and Perimeter mode.
  • Page 21: Cst01 Start-Up Procedure

    6.2.1 CST01 START-UP PROCEDURE Its own exact position is being ascertained. This phase takes approximately 3 minutes. The exact position is compared with the stored points in the points table. If such a point is found within a distance of 5 m, the CST assumes that it is located at the exact point found.
  • Page 22: Multiple Charger Smaut Chr01

    MULTIPLE CHARGER SMAUT CHR01 Meaning of individual light signals in approximate chronological order: Multiple charger provides wireless charging of RC, charges battery cells for RC (final successful states in bold) in the socket and charges the CST by cable, both separately and simultaneously. The multiple charger can be powered by the included AC adapter or by the GSM not connected 2 SHORT RED PULSES...
  • Page 23: Controls On The Mower

    CONTROLS ON THE MOWER On the mowers body there is only a controller for the operation of the machine. Signaling of Electronic Components SERVICE POSITION Lockable EMERGENCY STOP button / Master switch CAUTION CAUTION POWERED BY...
  • Page 24 On the cover of the machine there are domes with The autonomous mode is terminated, among others, by pressing any safety radio and navigation components: bumper, which is signaled by a red LED strip with a yellow background (flashing) and the machine then switches to manual mode (green flashing). LTE antenna, which provides communication with the server (monitoring If the machine is on a slope with an inclination greater than 60 degrees, the and diagnostic data, firmware updates, transmission of correction data).
  • Page 25: Safety Systems

    Safety Systems SAFETY SYSTEMS The product is controlled by a radio remote control with manual and auton- omous control functions. This means that the operator does not have to be There are several LEDs on permanently present near the mower and cannot use the controls located the side cover of the mower directly on the mower.
  • Page 26 Safety systems in Manual mode: Safety systems in Autonomous mode: Dangerous conditions Security systems Dangerous conditions Security systems ROTATE THE CONTROLLER The EMERGENCY STOP command MOWER IS OUT OF BT SIGNAL The STOP command is automatically is automatically generated 90° AROUND THE X AXIS WHEN THE RC IS PAIRED generated The EMERGENCY STOP command...
  • Page 27: Safety Bumpers

    SAFETY BUMPERS The EMERGENCY STOP command (automatic or manual) has the following effects: The safety bumper system is used to stop the machine immediately (STOP / 1. The engine stops EMERGENCY STOP according to the mode of operation, see chapter 8.1) in 2.
  • Page 28: Machine Preparation

    GNSS RTK correction station Instructions for use Spare parts list Declaration of conformity for the SPIDER AUTONOMOUS 2.0 There may be insufficient amount of fuel in the fuel system on the first start and the start may need to be repeated several times.
  • Page 29: Hydraulic Pump By-Pass

    HYDRAULIC PUMP BY-PASS CHECKING THE OIL LEVEL IN THE ENGINE The by-pass is used to disable the hydraulic drive and to engage the fluid The oil level of a machine standing on a plane must be between the lines on bypass for manual handling (without the engine on) of the machine on the the dipstick.
  • Page 30: Checking The Fluid Level In The Hydraulic System

    CHECKING THE FLUID LEVEL ACCUMULATOR PREPARATION IN THE HYDRAULIC SYSTEM The SPIDER mower uses a gel accumulator type 6E12, 12 V, 18 Ah. Make sure the fluid is cold before checking the fluid level. Loosen the locking clips [ A ] and remove the side cover (see Figure). Insert the accumulator Use a dipstick to check the height of the fluid level, which must be between Attach the clamps according to the marked polarity.
  • Page 31: Fuel Tank

    FUEL TANK PREPARATION OF THE REMOTE CONTROL SMAUT RCT01 The tank is located on the frame on the side of the mower. The tank is closed with a screw cap [ A ]. Insert the original Li-Ion battery type 21700 with built-in protection, 3,7 V / 4,9 Ah into the remote control.
  • Page 32: Preparation Of Gnss Rtk Correction Station Smaut Cst01

    The mower is transported to the mowing site on a trailer specially designed for and the manufacturer. Alternatively, the machine operator must place the CST the SPIDER AUTONOMOUS 2.0 or other suitable means of transport. away from the working area (the CST must not interfere with the movement It is forbidden to transport the mower on its own on roads.
  • Page 33: Machine Preparation And Engine Start-Up

    10.2 MACHINE PREPARATION AND ENGINE START-UP 10.3 SWITCHING OFF THE ENGINE Procedure: Procedure: 1. Check the oil level, that there is sufficient fuel in the tank and that the tires 1. Always switch off the mowing deck on the remote control before switching are inflated correctly (3.0 bar, 43 PSI).
  • Page 34: Emergency Machine Shutdown

    10.4 EMERGENCY MACHINE SHUTDOWN 10.5 SWITCHING ON THE MOWING DECK Three red buttons are used for emergency machine shutdown. Two are located The mowing deck can only be switched on when the mower engine is running. on the remote control and the third one on the mower body. All buttons have 1.
  • Page 35: Switching Off The Mowing Deck

    10.6 SWITCHING OFF THE MOWING DECK 10.7 SETTING THE MOWING HEIGHT Switch the mowing deck switch to the off position [ 16 ]. If you no longer mow, The machine has infinitely variable mowing height adjustment. The mowing height set the maximum height of the mowing deck with the control [ 17 ] on the RC. can be adjusted as standard between 90 and 140 mm.
  • Page 36: Machine Travel

    10.8 MACHINE TRAVEL 10.9 MACHINE TRAVEL SPEED The movement of the machine is controlled by a two-axis joystick [ 2 ] — forward, Always choose a suitable driving speed that allows a satisfactory mowing backward, left, right and skid steering and single axis joystick [ 3 ] — left and quality.
  • Page 37: Skid Steering

    10.10 SKID STEERING 10.11 SA 2.0 DRIVING MODES AND ADDITIONAL INFORMATION FOR OPERATIONAL The SPIDER AUTONOMOUS 2.0 precision slope mower is equipped with skid PROCEDURES steering function, which allows the machine to rotate in place around its vertical axis. The skid steering is performed by moving the left joystick to the left or right according to the operator’s decision, provided that the wheels must be set in a...
  • Page 38: Autonomous Mode

    10.11.3 AUTONOMOUS MODE If any of the safety bumpers is activated during autonomous mode (after hitting an obstacle), the The machine stores the last recorded mowing map in memory. It can be uploaded machine transitions into Manual mode and or changed via the my.spidernewtech.com web portal interface, see chapter 11 EMERGENCY STOP is activated.
  • Page 39 If any of the safety bumpers are compressed after an impact during the second The conditions for the machine to enter part of the mode, see chapter 10.11.3. the autonomous mode are: (see 10.11.3) successful test of all safety bumpers In the case of mowing an area using Perimeter mode, connection of the machine via LTE modem to the server (ONLINE LED on it is possible to initiate this mode without using the web...
  • Page 40: Driving On Slope

    10.12 DRIVING ON SLOPE If the lawnmower slides, do not try to stop it and do not approach it, especially not in the area underneath or directly above it. Driving on a slope in both Manual and Autonomous mode places a number of Do not touch or approach the mower if the wheels are raised or the mower is demands on the operator, as the operator must constantly evaluate information tilted excessively or in an unstable position or has overturned.
  • Page 41: Stopping The Mower On Slope

    10.13 STOPPING THE MOWER ON SLOPE In case you are forced to stop the mower in Manual or Autonomous mode on a slope and carry out any intervention, interrupt work or shut down the engine, etc., turn the the wheels perpendicular to the slope (parallel with the contour line of the slope).
  • Page 42: App Design

    In the Jobs tab (the work of a specific operator on one specific working area), 11.2 APP DESIGN the user sees a list of active, terminated and inactive Jobs of each user of a given company. In this tab, the user can create or accept his designated On the home page of the portal (Dashboard) the user can see the location of Jobs according to his/her requirements or Manager’s requirements.
  • Page 43: Creating A Job

    The User tab displays a list of all users of the company with their rights. 11.3 CREATING A JOB To start working with the mower in Autonomous and Perimeter mode, it requires the operator to work with the user portal. Before starting a job, the operator creates a Job in the Jobs tab by clicking on the New Job icon.
  • Page 44: Maintenance

    The portal guides the user intuitively through the individual mowing processes hours hours hours required with the SPIDER AUTONOMOUS 2.0. On the map, the user can see the location of his machine and the correction station. If the user clicks on VISUAL INSPECTION FOR OIL LEAKS IN •...
  • Page 45 The above control tasks The above control tasks INTERVAL ACCORDING TO THE STATUS INTERVAL ACCORDING TO THE STATUS OF THE ENGINE HOUR COUNTER OF THE ENGINE HOUR COUNTER are carried out by are carried out by the MACHINE USER the MACHINE USER daily every every...
  • Page 46: Engine Maintenance Plan

    12.2 ENGINE MAINTENANCE PLAN Kawasaki FS730V-EFI engine maintenance schedule: MAINTENANCE: MAINTENANCE: INTERVAL ACCORDING TO THE STATUS INTERVAL ACCORDING TO THE STATUS OF THE ENGINE HOUR COUNTER OF THE ENGINE HOUR COUNTER ( * ) Perform more frequently ( * ) Perform more frequently in dusty environments in dusty environments every...
  • Page 47: Engine Maintenance

    12.3 ENGINE MAINTENANCE 12.4 ENGINE OIL CHANGE Observe the replacement interval according to the manufacturer’s instructions - see 12.2 Engine Maintenance Plan. The following activities are considered as workshop Drain the oil while it is warm but not hot. maintenance and should only be carried out by trained persons.
  • Page 48: Cleaning The Fuel Tank

    12.5 CLEANING THE FUEL TANK 12.6 HYDRAULIC DRIVE MAINTENANCE During use, dirt can build up in the fuel tank. This can cause blockages in the Maintenance of the hydraulic drive requires properly trained service personnel. fuel system when the mower is in operation. Routine maintenance should focus on checking hydraulic connections and The tank may only be emptied by draining the petrol, observing all safety bolts for leaks, replacing pressure hoses and topping up hydraulic fluid.
  • Page 49: Checking And Topping Up The Hydraulic Fluid

    12.7 CHECKING AND TOPPING UP 12.9 V-BELTS OF THE MOWING DECK DRIVE THE HYDRAULIC FLUID Check the V-belts for wear and tension. Check the amount of hydraulic fluid in the hydraulic reservoir daily. Measure a) Hydraulic pump drive the hydraulic fluid level with a dipstick in the reservoir cap. The level must be Located at the bottom of the deck inside the housing [ A ].
  • Page 50: Wheels Geometry Adjustment

    12.10 WHEELS GEOMETRY ADJUSTMENT 12.11 CHAIN CASE If you do not have the necessary equipment and experience, entrust this work If you do not possess necessary equipment and skills, have this work per- to an authorized service. formed by an authorized service. Lift the mower (wheels above ground) and position the wheels into a straight Remove the cover of the final gear drive.
  • Page 51: Maintenance Of Eletrical Circuits, Equipment And Navigation Components

    12.12 MAINTENANCE OF ELETRICAL CIRCUITS, 12.13 ADJUSTING BLADE DECELERATION EQUIPMENT AND NAVIGATION COMPONENTS The electromagnetic clutch is placed under the clutch cover [ A ] above the Keep all parts of electric circuits clean, especially from oil products, dust rotary blades. The clutch was adjusted by the manufacturer. When engaged sediments and dry grass.
  • Page 52: Chains

    12.14 CHAINS 12.15 FUSES STEERING CHAINS The fuse box is located in the space next to the battery. The fuse box houses the fuses for the individual circuits. Check the wear and tension of the chain and the tensioning devices. The chain can by tightened by rotating the steering motor bracket after loosening two 40 A parallel main circuit protection, steering servomotor attachments bolts (see the figure).
  • Page 53: Mowing Blades

    12.16 MOWING BLADES Changing the mowing blades Raise the mowing device to the transport position. Check the state of cutting blades in regular intervals. Stop the engine, switch off the RC and push the EMERGENCY button on the body of the mower. The blades: Disconnect the spark plug and battery.
  • Page 54: Changing The Wheel

    12.17 CHANGING THE WHEEL 12.19 MOWING HEIGHT ADJUSTMENT MECHANISM Change the wheels on a level, firm Keep the moving parts of the slide way clean, undamaged and without an excessive clearance. Maintain according to the table in chapter 12.1 Mower surface.
  • Page 55: Cleaning The Machine

    12.21 CLEANING THE MACHINE 12.23 TORQUE CHART Cleaning the whole machine by a power washer or similar is not recommended. Wheel Blade Water under pressure may penetrate inside electrical parts, carburetor, air filter CONNECTING BOLT M10 M12 M14 M16 M20 nuts bolts and cause malfunction.
  • Page 56: Technical Plate

    12.26 TOOLS The technical plate provides information on mower fillings and basic information SPIDER AUTONOMOUS 2.0 is equipped with a basic set of tools, which allow for machine maintenance. The technical plate is placed on the machine girder. regular maintenance and basic servicing. The tools are placed under the side cover next to the fuse box (see figure below).
  • Page 57: Auxiliary Drive Brake

    12.27 AUXILIARY DRIVE BRAKE The machine is equipped with an auxiliary drive brake, which brakes the wheels brake lever in situations, when the pressure in the hydraulic circuit drops (engine shut down, air in the hydraulic circuit, result of using the EMERGENCY STOP but- tons).
  • Page 58: Accumulator Maintenance

    12.28 ACCUMULATOR MAINTENANCE Test a battery The best and easiest way to test a battery is using a voltmeter or multimeter to The battery should be examined for cleanliness at regular intervals. measure the voltage. Once you know the exact voltage, use the table below to gauge the state of charge.
  • Page 59: Faults And Exceptional Operating Co

    Faults and Exceptional Operating Conditions failure possible cause remedy replace the battery or dead battery charge the RC EMERGENCY/STOP replace (performed by RC CANNOT button is defective authorized service) SWITCH ON check the main board the main board is power supply from the not powered battery JOYSTICKS,...
  • Page 60: Conditions

    failure possible cause remedy failure possible cause remedy the CST is located in a switching off the CST and the machine is not functionality check and THE MACHINE DOES place with a poor view placing it in a place with paired with the pairing will be performed NOT RESPOND TO...
  • Page 61 failure possible cause remedy failure possible cause remedy MOWED GRASS wait for the vegetation lack of hydraulic fluid fill up the hydraulic fluid grass too wet IS COLLECTED IN to dry out in the hydraulic circuit and deaerate it properly THE MOWER DECK the mower is not on clean the fan area, wait location in a place with...
  • Page 62: Post-Season Maintenance

    failure possible cause remedy move the station closer to the machine CST is out of the set check on the portal if range of the station the CST closest to the machine is selected Post-Season it is necessary to ride for THE MACHINE at least 10 seconds in Maintenance...
  • Page 63: Support For Spider Autonomous

    Support for SPIDER AUTONOMOUS 15.1 WARRANTY CONDITIONS For this product of the company SNT — SPIDER NEW TECHNOLOGY s.r.o. a guarantee is provided according to the addendum to the purchase contract. The warranty covers material defects and manufacturing defects, please follow our general terms and conditions (please see, www.spidernewtech.com/...
  • Page 64: Maintenance Support

    All information regarding the network of our contractual partners can be found at the contacts listed above. © 2023 SNT — SPIDER NEW TECHNOLOGY s.r.o. Froncova 476, 198 00 Praha 9 – Hostavice...

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