Bühler technologies TC-Standard X2 Series Manual
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Bühler technologies TC-Standard X2 Series Manual

Sample gas cooler
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Gas Analysis
Sample gas cooler
TC-Standard (+) X2
Installation and Operation Instructions
Original instructions
BE440023
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
12/2020
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: analyse@buehler-technologies.com
Internet: www.buehler-technologies.com

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  • Page 1 Gas Analysis Sample gas cooler TC-Standard (+) X2 Installation and Operation Instructions Original instructions BE440023 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 12/2020 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: analyse@buehler-technologies.com Internet: www.buehler-technologies.com...
  • Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: analyse@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.

  • Page 3: Table Of Contents

    TC-Standard (+) X2 Contents Introduction .............................................  3 Intended use .........................................  3 Overview .......................................... 3 Type plate .......................................... 4 Scope of delivery ........................................ 4 Ordering instructions...................................... 5 1.5.1 Gas cooler models with one heat exchanger .......................... 5 1.5.2 Gas cooler models with two heat exchangers .......................... 6 1.5.3 Gas cooler model with two heat exchangers in series ......................
  • Page 4 TC-Standard (+) X2 Performance curves ...................................... 38 Heat exchanger ........................................ 39 9.5.1 Heat exchanger description................................ 39 9.5.2 Heat exchanger overview ................................ 39 Dimensions (mm)...................................... 40 10 Attached documents ........................................ 42 Bühler Technologies GmbH BE440023 ◦ 12/2020...

  • Page 5: Introduction

    TC-Standard (+) X2 1 Introduction 1.1 Intended use This unit is intended for industrial use in gas analysis systems. It's an essential component for conditioning the sample gas to protect the analysis instrument from residual moisture in the sample gas. The device must not be operated in a zone 2, explosion class IIC (ATEX, IECEx and EAC Ex) explosive gas atmosphere which is rarely and only temporarily explosive, and in class I, division 2 (US &...

  • Page 6: Type Plate

    TC-Standard (+) X2 1.3 Type plate Example: Manufacturer and address Type designation and voltage TC-Standard 230 V, 50/60Hz, 130W Serial no., item no. 101001081115 449621112412510011010 Certification markings FM18ATEX0012X II 3 G Ex ec nC IIC T4 Gc (Atex, IECEx and US/Canada) IECEx FMG 18.0005X Ex ec nC IIC T4 Gc USA/Canada: CL I DIV 2 GP ABCD EAC Ex approval number...

  • Page 7: Ordering Instructions

    TC-Standard (+) X2 1.5 Ordering instructions 1.5.1 Gas cooler models with one heat exchanger The item number is a code for the configuration of your unit. Please use the following model code: 4496 1 X 2 X X X X 0 X X X 0 X 0 Product Characteristics Gas cooler models (with 1 heat exchanger) TC-Standard 6111 X2: Ambient temperature 40 °C TC-Standard 6112 X2: Ambient temperature 50 °C...

  • Page 8: Gas Cooler Models With Two Heat Exchangers

    TC-Standard (+) X2 1.5.2 Gas cooler models with two heat exchangers The item number is a code for the configuration of your unit. Please use the following model code: 4496 2 X 2 X 2 X X X 0 X X X 0 X 0 Product Characteristics Gas cooler models (with 2 heat exchangers) TC-Standard 6121 X2: Ambient temperature 40 °C TC-Standard 6122 X2: Ambient temperature 50 °C...

  • Page 9: Gas Cooler Model With Two Heat Exchangers In Series

    TC-Standard (+) X2 1.5.3 Gas cooler model with two heat exchangers in series The item number is a code for the configuration of your unit. Please use the following model code: 4496 2 X 2 X X X X 0 X X X 0 0 0 Product Characteristics Gas cooler models (with 2 in-line heat exchangers) TC-Standard+ 6121 X2 Ambient temperature 40 °C TC-Standard+ 6122 X2 Ambient temperature 50 °C...

  • Page 10: Safety Instructions

    TC-Standard (+) X2 2 Safety instructions 2.1 Important notices NOTICE The device is suitable for hazardous areas. This unit may only be used if: – The product is being used under the conditions described in the operating- and installation instructions, used according to the nameplate and for applications for which it is intended.

  • Page 11: General Hazard Warnings

    TC-Standard (+) X2 Warning signs These instructions use the following warning signs: Warns of a general hazard General notice Warns of voltage Unplug from mains Warns not to inhale toxic gasses Wear respiratory equipment Warns of corrosive liquids Wear a safety mask Warns of explosive areas Wear gloves Warns of hot surfaces...
  • Page 12 TC-Standard (+) X2 DANGER Toxic, corrosive gas/condensate Sample gas/condensate may be hazardous to health. a) If necessary, ensure a safe gas/condensate discharge. b) Always disconnect the gas supply when performing maintenance or repairs. c) Protect yourself from toxic/corrosive gasses/condensate when performing mainten- ance.

  • Page 13: Transport And Storage

    TC-Standard (+) X2 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. It must be stored in a covered, dry and dust-free room at a temperature of -20 °C to 60 °C (-4 °F to 140 °F).

  • Page 14: Installation And Connection

    TC-Standard (+) X2 4 Installation and connection 4.1 Installation site requirements The unit is only intended for wall-mounted use in enclosed areas. Adequate protection from the weather must be provided when used outdoors. Install the unit leaving enough room below the cooler to discharge the condensate. Leave room above for the gas supply. Be sure to maintain the approved ambient temperature.

  • Page 15: Peristaltic Pump Connector (Optional)

    TC-Standard (+) X2 4.2.4 Peristaltic pump connector (optional) Coolers ordered with attached peristaltic pump already have it installed and wired. Heat exchangers ordered at the same time are already installed and connected to the peristaltic pump. The ø6 mm (0.24 inch) hose nipple for the pump’s condensate outlet must be carefully and properly connected with a suitable hose and hose clamp.

  • Page 16: Electrical Connections

    TC-Standard (+) X2 Glass PTFE 4.3 Electrical connections The operator must install an external separator for the device which is clearly assigned to this device. This separator – must be located near the device, – must be easy for the operator to reach, –...

  • Page 17: Signal Outputs

    TC-Standard (+) X2 Plug connection This device has one EN 175301-803 plug each for the power supply and the signal output. If the lead is connected correctly, these cannot be confused. Therefore please be sure to correctly reassemble the plugs after connecting the wires. Below you will find the pin assignments, with the numbers corresponding to those on the plugs: The supply line cross-sections must be suitable for the rated current.
  • Page 18 TC-Standard (+) X2 Description of signal outputs Function / contact Description type Regarding S2) internal changeover the following device statuses can Contact between 3 and 2 closed (alarm) contact: max. be indicated via two switching – No mains voltage and/or actual temperature out- 250 V AC / 150 V DC, outputs: side the alarm thresholds...

  • Page 19: Operation And Control

    TC-Standard (+) X2 5 Operation and control NOTICE The device must not be operated beyond its specifications. After switching on the cooler the block temperature will be displayed. The display will flash until the block temperature has reached the preset target value (± adjustable alarm range). The status contact is in the Alarm position. Once the target temperature range has been reached, the temperature will continuously be displayed and the status contact switches over.

  • Page 20: Use Of Menu Functions

    TC-Standard (+) X2 5.3 Use of menu functions Brief description of the operating principle: The unit is operated using 5 keys. Their functions are: Button Section Functions Display – Switches from the measurement display to the main menu Menu – Selects the menu item displayed Enter –...

  • Page 21: Menu Navigation Overview

    TC-Standard (+) X2 5.3.2 Menu navigation overview When pressing the OK button in normal mode, the display will show the prompt code if the menu is locked. Use the ▲ and ▼ buttons to enter the correct code and press OK. If an incorrect code or no code is entered, the menu will not be unlocked and you will not be able to access all menu items.
  • Page 22 TC-Standard (+) X2 Display Main menu Submenu 1 Submenu 2 Parameter tcSt tEmP 5°C Display TC Standard Temperature Input Temperature CH1 Device designation 2 . . . 20 °C Target temp. Cooling block A hi 3°C Display Settings menu Input Alarm hysteresis 1 .

  • Page 23: Description Of Menu Functions

    TC-Standard (+) X2 5.4 Description of menu functions 5.4.1 Display menu Block temperature display Display → Depending on the device state, the temperature will be displayed as a constant, flashing, or alternat- ing with a status message. Ambient temperature display Display →...

  • Page 24: Submenu 1

    TC-Standard (+) X2 Peristaltic Pump Display → PuMP Switching the peristaltic pump on and off. Parameter range: Factory setting: Note: Status switches, "PuMP" flashes. Heat exchanger material selection Display → h. c hn Heat exchanger material selection Parameter range: (Steel), (Glass), (PVDF) Factory setting:...

  • Page 25: Submenu 1 (Global Settings)

    TC-Standard (+) X2 lower alarm limit (alarm low) Display → Cooler → A Lo Here you can set the lower threshold for the visual signal and the alarm relay. The alarm limit is set based on the cooler temperature setting. Parameter range: -1 °C to -3 °C (-1.8 °F to -5.4 °F) Factory setting:...
  • Page 26 TC-Standard (+) X2 Calibrate moisture detector Display → → (h2o) If a moisture detector is installed, calibration can now be performed. To do so, the unit must be flushed with dry gas. Note: Calibration was performed at the factory using ambient air. After replacing the moisture detector a calibration is again required.
  • Page 27 TC-Standard (+) X2 Lock Menu To protect the menu from unauthorised use, enter a value for the lock code. Menu items can then only be accessed after enter- ing the correct code. Display → → This setting will cancel/enable the menu lock. Parameter range: 0 to 9999 Factory setting:...

  • Page 28: Set Favourite Menu

    TC-Standard (+) X2 Display → → → cout This setting determines how the analogue output will behave. Parameter range: = Operation (normal mode), hi, Lo, hALF Factory setting: Note: This menu will be hidden if the menu is locked. Selection -> Output Signal Display →...

  • Page 29: Maintenance

    TC-Standard (+) X2 6 Maintenance If the cooler is delivered in basic configuration, no special maintenance is necessary. Nevertheless, depending on the configuration different options or accessories may be installed. In this case, follow the mainten- ance schedule in regular intervals. –...

  • Page 30: Service And Repair

    TC-Standard (+) X2 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected by the manufacturer.

  • Page 31: Error Messages On The Display

    TC-Standard (+) X2 7.1.1 Error messages on the display If an error occurs, the display will read "Err". Press the " " button to show the error number(s). Error messages will appear until the unit has been restarted or the error is cleared using the "Func" button. It can only be cleared if the cause for the error has been corrected.

  • Page 32: Safety Instructions

    TC-Standard (+) X2 Status text Possible cause Action H2o.1 – Moisture alarm moisture detector 1 – Dry – Check condensate trap H2o.2 – Moisture alarm moisture detector 2 – Dry – Check condensate trap init – Initialisation phase – Wait PuMP –...

  • Page 33: Cleaning And Removal Of The Heat Exchanger

    TC-Standard (+) X2 7.3 Cleaning and removal of the heat exchanger Heat exchangers only need to be replaced or maintained if clogged or damaged. If they are clogged, we recommend checking if using a filter will avoid future occurrences. – Close gas supply. –...

  • Page 34: Drying Of The Moisture Detector (Option)

    TC-Standard (+) X2 7.6 Drying of the moisture detector (option) The moisture detector must be dried if moisture enters. – Close the gas supply. – Switch off and unplug the device. – Loosen the swivel nut for the moisture detector connection line and disconnect the line. –...

  • Page 35: Spare Parts And Accessories

    TC-Standard (+) X2 7.9 Spare parts and accessories Please also specify the model and serial number when ordering parts. Upgrade and expansion parts can be found in our catalog. Available spare parts: Item no. Description 91 00 10 00 07 Display module MCD400 91 44 05 00 80 Connecting cable controller board display module...

  • Page 36: Disposal

    TC-Standard (+) X2 8 Disposal The heat exchanger is charged with glycol-based coolant. The applicable national laws must be observed when disposing of the products. Disposal must not result in a danger to health and environment. The crossed out wheelie bin symbol on Bühler Technologies GmbH electrical and electronic products indicates special disposal notices within the European Union (EU).

  • Page 37: Appendices

    TC-Standard (+) X2 9 Appendices 9.1 Gas cooler technical data TC-Standard X2 Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 50 °C Gas output dew temperature preset: 5 °C adjustable: 2 °C…20 °C or Delta T control IP rating IP 20 Mechanical load...

  • Page 38: Technical Data - Options

    TC-Standard (+) X2 TC-Standard+ X2 Gas Cooler Technical Data Ready for operation after max. 10 minutes Ambient temperature 5 °C to 50 °C Gas output dew temperature preset: 5 °C adjustable: 2 °C…20 °C IP rating IP 20 Mechanical load Tested based on DNV-GL CG0339 vibration class A (0.7g) 2 Hz-13.2 Hz amplitude ±...

  • Page 39: Flow Diagrams

    TC-Standard (+) X2 Technical Data peristaltic pumps CPsingle X2 / CPdouble X2 Ambient temperature 0°C to 50 °C Flow rate 0.3 L/h (50 Hz) / 0.36 L/h (60 Hz) with standard hose Vacuum inlet max. 0.8 bar Pressure inlet max. 1 bar Outlet pressure 1 bar Hose...

  • Page 40: Performance Curves

    TC-Standard (+) X2 9.4 Performance curves TC-Standard One heat exchanger Two heat exchangers Model TC-Standard 6111 (X2) Model TC-Standard 6121 (X2) Rated cooling capacity (at 25 °C) 100 kJ/h Rated cooling capacity (at 25 °C) 100 kJ/h Max. Ambient temperature 40 °C Max.

  • Page 41: Heat Exchanger

    TC-Standard (+) X2 TC-Standard+ Model TC-Standard+ 6121 (X2) Model TC-Standard+ 6122 (X2) Rated cooling capacity (at 25 °C) 100 kJ/h Rated cooling capacity (at 25 °C) 90 kJ/h Max. Ambient temperature 40 °C Max. Ambient temperature 50 °C Dew point fluctuations Dew point fluctuations static ±...

  • Page 42: Dimensions (Mm)

    TC-Standard (+) X2 TC-Standard+ Heat exchanger 2x MTG-2 2x MTV-2 2) 3) 2) 3) 2x MTG-2-I 2x MTV-2-I Version/Material Glass PVDF Flow rate v 210 Nl/h 100 Nl/h Inlet dew point τ 70 °C 70 °C e,max Gas inlet temperature ϑ 140 °C 140 °C G,max...
  • Page 43 TC-Standard (+) X2 TC-Standard+ 19,5 (0.8") 274 (10,8") approx. 180 (7.1") approx. 101,5 (4") Sample gas IN/OUT Moisture detector (optional) 78,6 (3.1") Condensate OUT Filter (optional) Peristaltic pump (optional) approx. 261 (10.3") 292 (11.5") 310 (12.2") S1 S2 S1 = electric supply S2 = status output S3 = analogue output BE440023 ◦...

  • Page 44: Attached Documents

    TC-Standard (+) X2 10 Attached documents – Declaration of conformity – Certificates – RMA - Decontamination Statement Bühler Technologies GmbH BE440023 ◦ 12/2020...
  • Page 46 CERTIFICATE OF CONFORMITY HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS Certificate No: FM18CA0010X Equipment: TC-Standard X2; TC-Standard+ X2; TC-MIDI X2; TC MIDI+ (Type Reference and Name) X2; TC-Double X2 & TC-Double+ X2 Sample Gas Cooler Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstrasse 29 Ratingen, D-40880...
  • Page 47 SCHEDULE Canadian Certificate Of Conformity No: FM18CA0010X TC-MIDI and TC-Double Models: Non-incendive for Class I, Division 2, Groups A, B, C and D; T4 hazardous (classified) locations with an ambient temperature rating of 0°C of up to 60°C. The marking of the equipment shall include: TC-Standard Models: Class I Division 2, Groups A, B, C, D;...
  • Page 48 SCHEDULE Canadian Certificate Of Conformity No: FM18CA0010X = Status Outputs; 0 or 1 = Delta T control; 0 or 1 4496 212b2d2fgh0jkl0n0 TC-Standard+ X2 - Sample Gas Cooler (with 2 heat exchangers in series) = Gas cooler model: 1 or 2 = Supply voltage;...
  • Page 49 SCHEDULE Canadian Certificate Of Conformity No: FM18CA0010X Specific Conditions of Use: 1. When installed as Class I Division 2 equipment, the thermoelectric cooler shall be mounted within a tool-secured IP54 enclosure. Test and Assessment Procedure and Conditions: This Certificate has been issued in accordance with FM Approvals Canadian Certification Scheme. Schedule Drawings A copy of the technical documentation has been kept by FM Approvals.
  • Page 50 CERTIFICATE OF CONFORMITY HAZARDOUS (CLASSIFIED) LOCATION ELECTRICAL EQUIPMENT PER US REQUIREMENTS Certificate No: FM18US0021X C-Standard X2; TC-Standard+ X2; TC-MIDI X2; TC MIDI+ X2; Equipment: TC-Double X2 & TC-Double+ X2 (Type Reference and Name) Sample Gas cooler Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstrasse 29...
  • Page 51 SCHEDULE US Certificate Of Conformity No: FM18US0021X TC-MIDI and TC-Double Models: Non-incendive for Class I, Division 2, Groups A, B, C and D; T4 hazardous (classified) locations with an ambient temperature rating of 0°C to 60°C. The marking of the equipment shall include: TC-Standard Models: Class I Division 2, Groups A, B, C, D;...
  • Page 52 SCHEDULE US Certificate Of Conformity No: FM18US0021X = Gas cooler model: 1 or 2 = Supply voltage; 1, 2 or 4 f & g = Heat exchanger; 10, 15, 20, 25, 30, or 35 = Peristaltic Pumps; 0, 1, 3 j &...
  • Page 53 SCHEDULE US Certificate Of Conformity No: FM18US0021X 4496 611a2c1efghijkl000 Thermoelectric Cooler, TC-Double X2 = Gas cooler types 1 or 2 = Voltage; 1 or 2 = Heat exchangers; 10,15, 20,25,30, or 35 = Peristaltic pumps; 0, 2, or 4 = Sample gas pumps; 0, 1, or 2 = Moisture Detector/Filter;...
  • Page 54 CERTIFICATE OF CONFORMITY HAZARDOUS (CLASSIFIED) LOCATION ELECTRICAL EQUIPMENT PER US REQUIREMENTS Certificate No: FM18US0021X Equipment: TC-Standard X2; TC-Standard+ X2; TC-MIDI X2; TC MIDI+ (Type Reference and Name) X2; TC-Double X2 & TC-Double+ X2 Sample Gas cooler Name of Listing Company: Bühler Technologies GmbH Address of Listing Company: Harkortstrasse 29...
  • Page 55 SCHEDULE US Certificate Of Conformity No: FM18US0021X TC-MIDI and TC-Double Models: Non-incendive for Class I, Division 2, Groups A, B, C and D; T4 hazardous (classified) locations with an ambient temperature rating of 0°C to 60°C. The marking of the equipment shall include: TC-Standard Models: Class I Division 2, Groups A, B, C, D;...
  • Page 56 SCHEDULE US Certificate Of Conformity No: FM18US0021X = Gas cooler model: 1 or 2 = Supply voltage; 1, 2 or 4 f & g = Heat exchanger; 10, 15, 20, 25, 30, or 35 = Peristaltic Pumps; 0, 1, 3 j &...
  • Page 57 SCHEDULE US Certificate Of Conformity No: FM18US0021X 4496 611a2c1efghijkl000 Thermoelectric Cooler, TC-Double X2 = Gas cooler types 1 or 2 = Voltage; 1 or 2 = Heat exchangers; 10,15, 20,25,30, or 35 = Peristaltic pumps; 0, 2, or 4 = Sample gas pumps; 0, 1, or 2 = Moisture Detector/Filter;...
  • Page 58 SCHEDULE US Certificate Of Conformity No: FM18US0021X THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals LLC. 1151 Boston-Providence Turnpike, Norwood, MA 02062 USA T: +1 (1) 781 762 4300 F: +1 (1) 781 762 9375 E-mail: information@fmapprovals.com www.fmapprovals.com F 347 (Mar 16) Page 5 of 5...
  • Page 63 12345674 9      9    9      9      ! !  " 5N O P 5P Q R S T UO T VW 6 9 >...
  • Page 64 TYPE EXAMINATION CERTIFICATE Equipment or Protective systems intended for use in Potentially Explosive Atmospheres - Directive 2014/34/EU Type Examination Certificate No: FM18ATEX0012X Equipment or protective system: TC-Standard X2; TC-Standard+ X2; TC-MIDI X2; (Type Reference and Name) TC MIDI+ X2; TC-Double X2 & TC-Double+ X2 Sample Gas Cooler Name of Applicant: Bühler Technologies GmbH...
  • Page 65 SCHEDULE to Type Examination Certificate No. FM18ATEX0012X Description of Equipment or Protective System: The TC- Standard; TC-Midi & TC-Double sample gas chillers are intended to cool and dry the sample gas before going into the gas analysers. Sample gases contain vapour which has to be withdrawn before it reaches the gas analyser.
  • Page 66 SCHEDULE to Type Examination Certificate No. FM18ATEX0012X 4496 212b2d2fgh0jkl000 TC-Standard+ X2 - Sample Gas Cooler (with 2 heat exchangers in series) = Gas cooler model: 1 or 2 = Supply voltage; 1, 2 or 4 = Heat exchanger; 22, 27, 32 or 37 = Peristaltic Pumps;...
  • Page 67 SCHEDULE to Type Examination Certificate No. FM18ATEX0012X 4496 611a2c1efghijk000 Thermoelectric Cooler, TC-Double X2 (fitted with 2 heat exchangers in series) = Gas cooler types 1, 2, 3 or 4 = Voltage; 1 or 2 = Heat exchangers; 10,15, 20,25,30, or 35 = Peristaltic pumps;...
  • Page 68 SCHEDULE to Type Examination Certificate No. FM18ATEX0012X Date Description October 2018 Original Issue. Supplement 1: Report Reference: RR222218 dated 17 February 2020. Description of the Change: 1. A correction of typographical errors in model code section and the February 2020 electrical power ratings.
  • Page 69 RMA-Formular und Erklärung über Dekontaminierung RMA-Form and explanation for decontamination RMA-Nr./ RMA-No. Die RMA-Nr. bekommen Sie von Ihrem Ansprechpartner im Vertrieb oder Service. Bei Rücksendung eines Altgeräts zur Entsorgung tragen Sie bitte in das Feld der RMA-Nr. "WEEE" ein./ You may obtain the RMA number from your sales or ser- vice representative.
  • Page 70 Dekontaminierungserklärung DE000011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 12/2022 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: service@buehler-technologies.com Internet: www.buehler-technologies.com...

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