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Assembly and operating instructions
Translation of the Original Assembly Instructions EN
PEZ-52
Order no.: 50394895
◼
PEZ-65
Order no.: 50245031
◼
PEZ-80
Order no.: 50245032
◼
PEZ-100
Order no.: 50231524
◼
Assembly instructions EN
Portal axes
PEZ-52
PEZ-80
◼
PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100
I
PEZ-65
I
PEZ-100
◼
01.06.2023
◼
V2.1
1–64
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Summary of Contents for Afag PEZ-80
- Page 1 PEZ-52 Order no.: 50394895 ◼ PEZ-65 Order no.: 50245031 ◼ PEZ-80 Order no.: 50245032 ◼ PEZ-100 Order no.: 50231524 ◼ ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 1–64...
- Page 2 Your Afag team © Subject to modifications The modules have been designed by Afag according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
3.3.1 Dimensional drawing PEZ-80 ............... 24 3.3.2 Technical data PEZ-80 ................. 25 3.3.3 Preferred combinations PEZ-80 ............26 3.3.4 Slide loads PEZ-80................27 Portal axis PEZ-100 ..................28 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 3–64... - Page 4 Preparatory activities for commissioning ............ 54 Commissioning of the modules ..............54 Setting up & retrofitting ................55 Fault elimination ....................56 4 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1...
- Page 5 Decommissioning, disassembly, disposal ............62 10.1 Safety instructions for decommissioning and disposal ....... 62 10.2 Decommissioning ..................62 10.3 Disposal ...................... 62 Declaration of incorporation ................63 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 5–64...
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Page 6: General
These assembly instructions contain important information on assembly, commissioning, functioning and maintenance of the portal axes PEZ-52, PEZ- 65, PEZ-80 and PEZ-100 to ensure safe and efficient handling and operation. Consistent compliance with these assembly instructions will ensure: ▪ permanent operational reliability of the PEZ, ▪... -
Page 7: Additional Symbols
In these assembly instructions the following symbols are used to highlight instructions, results, references, etc.. Symbol Description Instructions (steps ...) Results of actions References to sections ◼ Enumerations not ordered ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 7–64... -
Page 8: Applicable Documents
This does also apply to defective accessories and wear parts. Normal wear and tear are excluded from the warranty. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. The warranty shall expire in the following cases: ▪... -
Page 9: Safety Instructions
▪ observance of all instructions given in this instructions manual. ▪ compliance with the inspection and maintenance work and the specifications in the data sheets, ▪ using only original spare parts. ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 9–64... -
Page 10: Foreseeable Misuse
▪ the operating company shall be solely responsible for such damage, and ▪ Afag does not accept any liability for damage caused by improper use. 2.4 Obligations of the operator and the personnel 2.4.1... -
Page 11: Obligations Of The Personnel
◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 11–64... -
Page 12: Personal Protective Equipment (Ppe)
Hearing protectors are required to protect the personnel against excessive noise levels to prevent noise-induced hearing loss. 12 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 13: Changes And Modifications
2.7 Changes and modifications No changes may be made to the portal axes which have not been described in these assembly instructions or approved in writing by Afag Automation AG. Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. -
Page 14: Danger Due To Electricity
100°C. ▪ Wear protective gloves! ▪ Before touching hot surfaces without protective gloves, make sure they have cooled down to ambient temperature. 14 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 15: Mechanical Hazards
▪ Work on and with the portal axis may only be carried out by qualified personnel. ▪ Never reach into the system during normal operation! ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 15–64... -
Page 16: Technical Data
Technical data Technical data 3.1 Portal axis PEZ-52 3.1.1 Dimensional drawing PEZ-52 Fig. 1 Dimensional drawing portal axis PEZ -52 16 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 17: Technical Data Pez-52
Technical data 3.1.2 Technical data PEZ-52 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 17–64... -
Page 18: Preferred Combinations Pez-52
Technical data 3.1.3 Preferred combinations PEZ-52 AFAG accepts no liability where third-party modules have been attached to portal axes. Add-on modules must be able to absorb forces (accelerations) occurring when the portal axis is running at full capacity. 18 – 64 ◼... -
Page 19: Slide Loads Pez-52
Technical data 3.1.4 Slide loads PEZ-52 The values given are guide values that can be specified more precisely depending on the intended use! ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 19–64... -
Page 20: Portal Axis Pez-65
Technical data 3.2 Portal axis PEZ-65 3.2.1 Dimensional drawing PEZ-65 Fig. 2 Dimensional drawing portal axis PEZ -65 20 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 21: Technical Data Pez-65
Technical data 3.2.2 Technical data PEZ-65 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 21–64... -
Page 22: Preferred Combinations Pez-65
Technical data 3.2.3 Preferred combinations PEZ-65 AFAG accepts no liability where third-party modules have been attached to portal axes. Add-on modules must be able to absorb forces (accelerations) occurring when the portal axis is running at full capacity. 22 – 64 ◼... -
Page 23: Slide Loads Pez-65
Technical data 3.2.4 Slide loads PEZ-65 The values given are guide values that can be specified more precisely depending on the intended use! ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 23–64... -
Page 24: Portal Axis Pez-80
Technical data 3.3 Portal axis PEZ-80 3.3.1 Dimensional drawing PEZ-80 Fig. 3 Dimensional drawing portal axis PEZ -80 24 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 25: Technical Data Pez-80
Technical data 3.3.2 Technical data PEZ-80 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 25–64... -
Page 26: Preferred Combinations Pez-80
Technical data 3.3.3 Preferred combinations PEZ-80 AFAG accepts no liability where third-party modules have been attached to portal axes. Add-on modules must be able to absorb forces (accelerations) occurring when the portal axis is running at full capacity. 26 – 64 ◼... -
Page 27: Slide Loads Pez-80
Technical data 3.3.4 Slide loads PEZ-80 The values given are guide values that can be specified more precisely depending on the intended use! ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 27–64... -
Page 28: Portal Axis Pez-100
Technical data 3.4 Portal axis PEZ-100 3.4.1 Dimensional drawing PEZ-100 Fig. 4 Dimensional drawing portal axis PEZ -100 28 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 29: Technical Data Pez-100
Technical data 3.4.2 Technical data PEZ-100 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 29–64... -
Page 30: Preferred Combinations Pez-100
Technical data 3.4.3 Preferred combinations PEZ-100 AFAG accepts no liability where third-party modules have been attached to portal axes. Add-on modules must be able to absorb forces (accelerations) occurring when the portal axis is running at full capacity. 30 – 64 ◼... -
Page 31: Slide Loads Pez-100
Technical data 3.4.4 Slide loads PEZ-100 The values given are guide values that can be specified more precisely depending on the intended use! ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 31–64... -
Page 32: Se Power Control
Technical data 3.5 SE Power Control 3.5.1 Dimension drawing SE-Power 32 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 33: Technical Data Se-Power
Technical data 3.5.2 Technical data SE-Power ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 33–64... -
Page 34: Transport, Packaging And Storage
chap. 2 „Safety instructions“ in this Also observe the safety instructions in manual. 34 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 35: Scope Of Supply
[Unt] Description Sensor Spacer plate Countersunk bolt with nut Spacer plate Spacer plate Fig. 7 Scope of delivery of sensor set for portal axes ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 35–64... -
Page 36: Transport
▪ Relative air humidity: < 90%, non condensing. 4.4 Packaging the portal axis is transported in the Afag Automation AG transport packaging. If no Afag packaging is used, the portal axis must be packed in such a way that it is protected against shocks and dust. NOTICE... -
Page 37: Design And Description
(Fig. 8, 5). The reference switch is an inductive sensor which recognizes the home position of the slide during the reference run. ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 37–64... -
Page 38: Accessories
Design and description 5.3 Accessories The accessories for the portal axes can be found in the Afag Automation Ag technical product catalogue and on the Internet at www.afag.com. Item Description Mounting flange Gear unit (straight) Gear unit (angle) Servo motor Fig. - Page 39 50389779 Stroke limiter PEZ-52 50403195 Stroke limiter PDZ-128 50403196 The mounting bracket (VW) for the portal axle assembly is listed in the handling catalogue. ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 39–64...
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Page 40: Installation, Assembly And Setting
No warranty will be granted for damage caused by improper installation on the part of the operating company. chap. 2 „Safety instructions“ in this Also observe the safety instructions in manual. 40 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 41: Assembly & Attachment
Attachment brackets can mainly be mounted on the side grooves. Main fastening surfaces Main fastening surfaces PEZ-52 PEZ-65 PEZ-80 PEZ-100 Fig. 11 Mounting surfaces portal axis PEZ ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 41–64... -
Page 42: Mounting Options On The Axle Slide
PEZ-65 PEZ-65 PEZ-80 PEZ-100 PEZ-80 PEZ-100 Hole grid 30x30 24x48 38x57 38x38 60x60 Thread/Hole Centering bushing Ø7mm Ø9mm Ø9mm Ø8mm Ø12mm (H7) 42 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 43: Tightening Torques
Galvanized blue, oiled or greased Thread Tightening torque 1.1 … 1.4 Nm 2.6 … 3.3 Nm 5.2 … 6.5 Nm 9.0 … 11.3 Nm 21.6 … 27.3 Nm ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 43–64... -
Page 44: Installation In An Assembly System
Any use under conditions with increased dirt content should be avoided, as no additional protective measures or covers are available. 44 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 45: Electrical Interfaces Of The Portal Axis
The operating company is responsible for the safety of the control system, as lifting the portal axis is controlled by the control unit of the operating company. For the connection of the PEZ portal axis the use of AFAG standard cables ( chap. 5.3 accessories) is recommended. -
Page 46: Changing The Gearbox Mounting Side
After changing the gearbox/motor mounting side carry out the following activities: ▪ Reverse/adjust the direction of rotation of the motor! ▪ Reference the portal axis ( controller manual)! 46 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... - Page 47 11. Tighten the gear adapter with the 4 screws. 12. Connect motor and encoder plugs (note voltages and currents present!) The change of the gearbox/motor mounting side is completed. ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 47–64...
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Page 48: Attachment Of Other Gearboxes
Note the prerequisites: ▪ The diameter of the gearbox output shaft must be 22 mm (PEZ-52), 32 mm (PEZ-65), 40 mm (PEZ-80), 55 mm (PEZ-100). This is based on the size of the appropriate attachment set. ▪ A matching adapter to the mounting surface (Fig. 16) incl. centring collar must be manufactured. -
Page 49: Programming The Portal Axis
These instructions are available on the Afag website. 6.6 Add-on modules The portal axis is designed for the attachment of Afag modules. When using add-on modules, make sure that the add-on modules can withstand the forces (accelerations) that occur. -
Page 50: Mounting The Transmission Unit
Order no. PEZ-52 50396400 PEZ-65 50267101 PEZ-80 50267102 PEZ-100 50267103 Fig. 20 Transmission unit (coupling on motor side) - Only for PEZ axes! 50 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 51: Superstructures For Portal Axes
Installation, assembly and setting 6.6.2 Superstructures for portal axes The portal axes can also be set up as portal units. You can find more information on this in our catalogue or at www.afag.com. Transmission unit Fig. 21 Portal axes (transmission unit) - Page 52 After the axis slide has driven onto the stroke limiter, the stroke limiter must be checked for damage and replaced if damaged. This ensures that the stroke limitation continues to function properly. 52 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1...
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Page 53: Portal Axis With Double Slide (Special Version)
6.6.4 Portal axis with double slide (special version) These portal axes are specially designed for various special applications. Only possible for PDZ axes. For further information, please contact AFAG's service department. Fig. 25 Special version portal axis with two slides (on request) -
Page 54: Commissioning
4. Connect the reference switch cable. 5. Switch on the controller unit and check the correct function of the encoder and the reference switch. 54 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 55: Setting Up & Retrofitting
When carrying out set-up work on of the portal axis, the controller must be deactivated and only switched on again after the work has been completed! ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 55–64... -
Page 56: Fault Elimination
(vibrations at the drive) can damage the axis as well as the attached components. ▪ In case of strong oscillations, switch off the portal axis immediately! 56 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 57: Fault Causes And Remedy
▪ Have guides exchanged by Afag ▪ Have bearing replaced by Afag ▪ Ball bearing of drive shaft or idler ▪ Replace gearbox pulley defective ▪ Gearbox is defective ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 57–64... -
Page 58: Maintenance And Repair
The maintenance intervals must be strictly observed. The intervals apply to normal operating conditions and are to be shortened accordingly for other conditions. 58 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 59: Overview Of The Maintenance Points
[Off] Chap 9.3.2 / after 6 months ▪ Lubrication of the linear guide. Recommended lubricant: Blasolube 301 (2-3 strokes at each grease nipple) ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1 59–64... -
Page 60: Lubrication Of The Linear Guide
Risk of damage due to improper lubricants! Do not use lubricants with additives such as MoS2, graphite or PTFE. These lubricants can damage the linear guides! ▪ Only use the lubricants recommended by AFAG in the maintenance table chap. 9.3.1 or equivalent lubricants! The guides must be lubricated at the four slide grease nipples after 2000 km or every 6 months. -
Page 61: Spare Parts And Repair Work
Maintenance and repair 9.4 Spare parts and repair work NOTICE Repairs must be carried out on site by the Afag AG repair service . Contact Afag AG for this. www.afag.com ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023... -
Page 62: Decommissioning, Disassembly, Disposal
▪ Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. ▪ Information on proper disposal can be obtained from the responsible local authorities. 62 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1... -
Page 63: Declaration Of Incorporation
The relevant technical documentation was created according to Annex VII, Part B of the above-mentioned Directive. Authorised representative for compiling the technical documentation: Niklaus Röthlisberger, Product Manager, Afag Automation AG, CH-6144 Zell Zell, 31.05.2023 Adrian Fuchser Klaus Bott... - Page 64 Smyrna, TN 37167 No.1000, Jinhai Road, Pudong New District Shanghai, 201206 T +1 615 730 7515 China nashville@afag.com T +86 021 5895 8065 shanghai@afag.com 64 – 64 ◼ ◼ ◼ Assembly instructions EN PEZ-52 I PEZ-65 I PEZ-80 I PEZ-100 01.06.2023 V2.1...
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