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Summary of Contents for Afag SE-Power FS
- Page 1 Servo Controller SE-Power FS ▪ Mounting Instructions Complementary document to the Operating Instruction © Copyright by Afag Automation AG...
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Page 2: Table Of Contents
View of the device ....................27 Mounting ......................31 Electrical installation ...................33 Connector configuration (SE-Power FS 1kVA) ...........33 Connector configuration (SE-Power FS 3kVA and 6kVA) ........34 Connection: Power supply [X9] ................36 Connection: Motor [X6] ..................38 Pin assignment [X1] ...................39 Connection: RS232/COM [X5] ................40 Cable type and design [X5] ................40... - Page 3 Servo positioning controller SE-Power FS 3kVA and 6kVA: Mounting plate ....32 Figure 11: SE-Power FS 1kVA connection to the power supply and motor ........33 Figure 12: SE-Power FS 3kVA and 6kVA 1kVA connection to the power supply and motor ..34 Figure 13: Supply [X9] SE-Power FS 1kVA ...................36 Figure 14: Supply [X9] SE-Power FS 3kVA and 6kVA ..............37...
- Page 4 Technical data: Motor connection data [X6] ..............21 Table 8: Technical Data: digital inputs and outputs [X1] ............21 Table 9: Overview safety activation module for the SE-Power FS ..........22 Table 10: Fieldbus specific assignment of the r DIP switches ............22 Table 11: Pin assignment [X40] ....................23...
- Page 5 Servo Controller SE-Power FS STO 3kVA 50162993 Servo Controller SE-Power FS STO 6kVA 50183996 Version of this documentation: SE-Power FS-Mounting Instructions-vers. 4.4 en.01.06.2022 Assembly and initial start-up may be carried out by qualified personnel only and according to these operating instructions. Caution!
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Page 6: General
Description of the technical data and the functions of the device as well as notes on the plug assignment, installation and operation of the SE-Power FS servo controller series. It is meant for persons who want to get familiar with the SE-Power FS servo controller Caution! The operating manual is the main document and must be read by all means before installation and start-up of all devices of the SE-Power FS series . - Page 7 Description of the configuration and program from the programming example for Siemens S7 V5.5. ☐ ▪ SE-Power FS programming example Siemens S7 TIA V12 Description of the configuration and program from the programming example for Siemens S7 TIA V12. ☐...
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Page 8: Safety Notes For Electrical Drives And Controllers
No observance may result in property damages and in personal injuries. Caution! Life-threatening voltages. The safety instruction contains a pointer to the occurrence of a possibly life- threatening voltage. ◼ ◼ ◼ 8–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 9: General Notes
General Notes In the case of damage resulting from non-compliance of the safety notes in this manual Afag will assume any liability. Prior to the initial use you must read the chapters 2 Safety notes for electrical drives and controller and 6.3 EMC compliant cabling If the documentation in the language at hand is not understood accurately, please contact and inform your supplier. - Page 10 Inappropriate handling of the servo drive controller and non-compliance of the warnings as well as inappropriate intervention in the safety features may result in property damage, personal injuries, electric shock or in extreme cases even death. ◼ ◼ ◼ 10–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4...
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Page 11: Danger Resulting From Misuse
Surfaces of device housing may be hot! Risk of injury! Risk of burning! DANGER! Dangerous movements! Danger to life, serious personal injury or property damage due to unintentional movements of the motors! ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022 V4.4 11–50... -
Page 12: Safety Notes
The technical data and the connection and installation conditions for the servo drive controller are to be found in this product manual and must be met. ◼ ◼ ◼ 12–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... - Page 13 EN 1088 Safety of machinery - Interlocking devices associated with guards EN 1037 Safety of machinery - Prevention of unexpected start-up EN ISO 13850 Safety of machinery - Emergency stop ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022 V4.4 13–50...
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Page 14: Safety Notes For Assembly And Maintenance
Also make sure that the external power supply of the controller (24 V) is switched off. The DC bus circuit or the mains supply must always be switched off prior to switching off the 24 V controller supply. ◼ ◼ ◼ 14–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 15: Protection Against Contact With Electrical Parts
This does not apply to drives with the special “Safe Stop” feature in accordance with EN 954-1 CAT 3 or with the “Safe Torque Off” feature in accordance with EN 61800-5-2. This feature can be achieved with the SE-Power FS by integrating the module SE-Power FS Safety Module STO for example. -
Page 16: Protection Against Electrical Shock By Means Of Protective Extra-Low Voltage (Pelv)
0 to 50 Volts. Only connect voltages and circuits with protection against dangerous voltages. Such protection may be achieved by means of isolation transformers, safe optocouplers or battery operation. ◼ ◼ ◼ 16–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 17: Protection Against Dangerous Movements
Risk of injury! Risk of burning! Do not touch housing surfaces in the vicinity of heat sources! Danger of burning! Before accessing devices let them cool down for 10 minutes after switching them off. ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022 V4.4 17–50... -
Page 18: Protection During Handling And Assembly
If necessary, use suitable protective equipment (for example goggles, protective footwear, protective gloves). Do not stand underneath hanging loads. Remove leaking liquids on the floor immediately to prevent slipping. ◼ ◼ ◼ 18–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 19: Technical Data
EN 61 800 - 3 EN 61 000 - 3 – 2 Current harmonics: Further certifications UL certified Table 2: Technical data: Dimensions and weight Type SE-Power FS 1kVA SE-Power FS SE-Power FS 3kVA 6kVA Dimensions including the 261mm*54,5mm*205mm 334,5mm*69mm*245,5mm... -
Page 20: Operating And Display Elements
2000 3400 Operating and display elements On the front, the servo positioning controller SE-Power FS has tree LED‘s and a seven- segment display to indicate the operating status. Table 5: Display elements and RESET button... -
Page 21: Motor Connection [X6]
Motor connection [X6] Table 7: Technical data: Motor connection data [X6] Type SE-Power FS SE-Power FS SE-Power FS 1kVA 3kVA 6kVA Specifications for operation with: 1x 230 VAC [± 3x 400 VAC [± 10%], 50 Hz 10%], 50 Hz Output power... -
Page 22: Functional Safety Technology
Node number respectively address offset: 1 ... 31 Function and application The safety module SE-Power FS SafetyModule STO has the following features: ▪ Reaching of the function „Safe Torque Off“ (STO), ▪ Floating feedback contact for the operational status, ▪... -
Page 23: Table 11: Pin Assignment [X40]
0 V / 24 V Control input B for the STO function. 0V-A Reference potential for STO-A. STO-A 0 V / 24 V Control input A for the STO function ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022 V4.4 23–50... -
Page 24: Mechanical Installation
In case the servo positioning controller SE-Power FS are subject to high thermal stress, for the SE-Power FS 1kVA a space of 59 mm and for the SE-Power FS 3kVA respectively 6kVA a space of 75 mm is recommended! ◼... -
Page 25: Figure 1: Servo Positioning Controller Se-Power Fs 1Kva: Installation Space
100mm installation free space for a sufficient ventilation of the servo positioning controllers SE-Power FS 1kVA 100mm installation free space for a sufficient ventilation of the servo positioning controllers SE-Power FS 1kVA Figure 1: Servo positioning controller SE-Power FS 1kVA: Installation space ◼... -
Page 26: Figure 2: Servo Positioning Controller Se-Power Fs 3Kva And 6Kva: Installation Space
100mm installation free space for a sufficient ventilation of the servo positioning controllers SE-Power FS 3kVA und 6kVA 100mm installation free space for a sufficient ventilation of the servo positioning controllers SE-Power FS 3kVA und 6kVA Figure 2: Servo positioning controller SE-Power FS 3kVA and 6kVA: Installation space ◼... -
Page 27: View Of The Device
Fastening bracket of ▪ shield connection SE-Power I/O-Interface terminal block SK14 for: ▪ Motor cable Boot action ▪ Encoder cable Figure 3: Servo positioning controller SE-Power FS 1kVA: Front view ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022 V4.4 27–50... -
Page 28: Figure 4: Servo Positioning Controller Se-Power Fs 3Kva And 6Kva: Front View
Boot action Fastening bracket of shield connection terminal block SK14 for: ▪ Motor cable ▪ Encoder cable Figure 4: Servo positioning controller SE-Power FS 3kVA and 6kVA: Front view ◼ ◼ ◼ 28–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 29: Figure 5: Servo Positioning Controller Se-Power Fs 1Kva: Top View
[X11] OUT [X10] IN [X1] I/O [X9] Figure 5: Servo positioning controller SE-Power FS 1kVA: Top view [X2B] ENCODER [X2A] RESOLVER [X6] Figure 6: Servo positioning controller SE-Power FS 1kVA: Bottom view ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022... -
Page 30: Figure 7: Servo Positioning Controller Se-Power Fs 3Kva And 6Kva: Top View
[X1] I/O [X9.] BR-CH BR-INT BR-EXT +24V GND24V Figure 7: Servo positioning controller SE-Power FS 3kVA and 6kVA: Top view [X2B] ENCODER [X2A] RESOLVER [X6.] Figure 8: Servo positioning controller SE-Power FS 3kVA and 6kVA: Bottom view ◼ ◼ ◼... -
Page 31: Mounting
Mounting The servo positioning controller SE-Power FS has attachment lugs on the top and the bottom of the device. These lugs are used to mount the servo positioning controller vertically to a control cabinet plate. The lugs are part of the cooling body profile so that good heat transmission to the control cabinet plate must be ensured. -
Page 32: Figure 10: Servo Positioning Controller Se-Power Fs 3Kva And 6Kva: Mounting Plate
1 mm 5 mm 24 mm 31,75 mm 39,5 mm 58,5 mm 63,5 mm 69 mm Figure 10: Servo positioning controller SE-Power FS 3kVA and 6kVA: Mounting plate ◼ ◼ ◼ 32–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 33: Electrical Installation
Electrical installation Connector configuration (SE-Power FS 1kVA) The servo positioning controller SE-Power FS 1kVA is connected to the supply voltage, the motor, the optional external brake chopper and the holding brakes as shown in Figure 11. ARS 2100 FS SE-Power FS 1kVA 48VAC...230VAC... -
Page 34: Connector Configuration (Se-Power Fs 3Kva And 6Kva)
Connector configuration (SE-Power FS 3kVA and 6kVA) The servo positioning controllers SE-Power FS 3kVA and 6kVA are connected to the supply voltage, the motor, the optional external brake chopper and the holding brakes as shown in Figure 12. SE-Power FS 3kVA and 6kVA ARS 2302 FS - ARS 2310 FS 230 VAC ... - Page 35 +24V and GND24V. The connection to the supply for the power output stage at the SE-Power FS 1kVA is either made to terminals L1 and N for AC supply or to ZK+ and ZK- for DC supply.
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Page 36: Connection: Power Supply [X9]
The servo positioning controller SE-Power FS receives its 24 VDC power supply for the control electronics via connector [X9]. The mains voltage supply for the SE-Power FS 1kVA is single-phase and for the SE-Power FS 3kVA and 6kVA three-phase. As an alternative to AC feed or for the purpose of DC bus coupling a direct DC supply for the DC bus is possible. -
Page 37: Figure 14: Supply [X9] Se-Power Fs 3Kva And 6Kva
Table 13: Pin assignment [X9] SE-Power FS 3kVA und 6kVA Pin No. Denomination Value Specification 230...480VAC Conductor phase 1 ±10% Conductor phase 2 50...60Hz Conductor phase 3 < 700VDC Pos. DC bus voltage GND_ZK Neg. DC bus voltage BR-EXT < 800VDC... -
Page 38: Connection: Motor [X6]
Motor ground conductor 0...270V Connection of the three motor phases 0...5 A 0...1000Hz Table 15: Pin assignment [X6] SE-Power FS 3kVA und 6kVA Pin No. Denomination Value Specification 0V brake Holding brake (motor), signal level dependent on switch status, 24V brake... -
Page 39: Pin Assignment [X1]
24V / 100mA Homing position valid DOUT2 24V / 100mA In position DOUT3 24V / 100mA Remaining distance Note! The grey boxes are not required in the positioning mode. ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022 V4.4 39–50... -
Page 40: Connection: Rs232/Com [X5]
Cable type and design [X5] ▪ Programming cable RS232 SE-Power, 3m (50038526) Servo Buchse Buchse Female Female Connector housing Connector housing Steckergehäuse Steckergehäuse Figure 15: Pin assignment RS232-null modem cable [X5] ◼ ◼ ◼ 40–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 41: Connection: Usb [X19]
Specification + 5 VDC Data - Data + Figure 16: Pin assignment: USB interface [X19], front view Cable type and design [X19] ▪ Programming cable USB SE-Power FS, 3m (50395197) ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 42: Emc Compliant Cabling
Maximum length 40 mm. DANGER! For safety reasons, all PE ground conductors must be connected prior to initial operation. The EN 61800-5-1 regulations for protective earthing must be complied with during installation! ◼ ◼ ◼ 42–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 43: Esd Protection
ESD (electrostatic discharge). To prevent such discharge, protective caps are available (for example Spoerle). The servo positioning controller SE-Power FS has been designed to provide high interference immunity. For that reason, some individual functional blocks are electrically isolated. -
Page 44: Initial Operation
All regulator parameters was saved on the corresponding Servo Controller by Afag, there’s no further parameterization required. If you have multiple controllers and axes in use, are they explicit identifiable by the labelling. Firmware version... -
Page 45: Connecting The Motor
Plug the connector A of the USB interface cable into the socket for the USB interface of the PC. ▪ Plug the connector B of the USB interface cable into the socket [X19] USB of the servo positioning controller SE-Power FS. ▪ Check all connections again. Connecting the PC (RS232 Interface) ▪... -
Page 46: Checking Operability
Not active Not active Active, motor is controlled 1 ➔ 0 Controlled deceleration to stop, then motor rotate freely 1 ➔ 0 Motor is inactive immediately, drives on uncontrolled ◼ ◼ ◼ 46–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4... -
Page 47: Programming (Over Digital I/O's)
DIN AIN 1 Set-up mode (active low) DIN AIN 2 Servo controller operational DOUT 0 Homing position valid DOUT 1 In position DOUT 2 Remaining distance DOUT 3 (see software manual) ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022 V4.4 47–50... - Page 48 ◼ ◼ ◼ 48–50 Mounting Instructions EN SE-Power FS 01.06.2022 V4.4...
- Page 49 ◼ ◼ ◼ Mounting Instructions EN SE-Power FS 01.06.2022 V4.4 49–50...
- Page 50 Afag Automation AG Luzernstrasse 32 CH-6144 Zell Switzerland +41 (0)62 – 959 86 86 Tel.: +41 (0)62 – 959 87 87 Fax.: e-mail: sales@afag.com Internet: www.afag.com...
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