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Summary of Contents for Afag PEL20
- Page 1 PEL20 PEL20-SL PDL30 PDL40 PDL40-HP Translation of the Original Assembly Instructions EN PEL20 PEL20-SL PDL30 PDL40 PDL40-HP Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 1–68 ...
- Page 2 Your Afag team © Subject to modifications The portal axes have been designed by Afag according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
3.3.1 Dimensional drawing PDL30 ..............24 3.3.2 Technical data PDL30 ................25 3.3.3 Preferred combinations PDL30 ............26 3.3.4 Slide loads PDL30 ................27 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 3–68 ... - Page 4 6.6.4 Rotatability of C motor connector (PDL30/40) ........53 Commissioning ....................54 Safety instructions for commissioning ............54 Commissioning of the modules ..............54 4 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ...
- Page 5 10.1 Safety instructions for decommissioning and disposal ....... 63 10.2 Decommissioning ..................63 10.3 Disposal ...................... 63 Declaration of incorporation ................64 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 5–68 ...
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Page 6: General
General 1.1 Contents and purpose of these assembly instructions These assembly instructions contain important information on assembly, commissioning, functioning and maintenance of the portal axes PEL20, PEL20- SL, PDL30, PDL40, PDL40-HP to ensure safe and efficient handling and operation. Consistent compliance with these assembly instructions will ensure: ... -
Page 7: Additional Symbols
In these assembly instructions the following symbols are used to highlight instructions, results, references, etc. Symbol Description Instructions (steps ...) Results of actions References to sections Enumerations not ordered Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 7–68 ... -
Page 8: Applicable Documents
This does also apply to defective accessories and wear parts. Normal wear and tear are excluded from the warranty. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. The warranty shall expire in the following cases: ... -
Page 9: Safety Instructions
Use in potentially explosive atmospheres without additional measures. Please consult Afag in this regard! Use in the chemical and food industry without additional measures. Please consult Afag in this regard! Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 9–68 ... -
Page 10: Obligations Of The Operator And The Personnel
the operating company shall be solely responsible for such damage, and Afag does not accept any liability for damage caused by improper use. 2.4 Obligations of the operator and the personnel 2.4.1... -
Page 11: Obligations Of The Personnel
Authorized persons who due to their specialized professional training, expertise and experience are capable of identifying risks and preventing possible hazards arising from the use of the machine. Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 11–68 ... -
Page 12: Personal Protective Equipment (Ppe)
No changes may be made to the portal axis which have not been described in these assembly instructions or approved in writing by Afag. Afag accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. -
Page 13: General Hazards / Residual Risks
The operating company is responsible for ensuring that the permissible noise levels are observed. Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 13–68 ... -
Page 14: Danger Due To Electricity
Wear protective gloves! Before touching hot surfaces without protective gloves, make sure they have cooled down to ambient temperature. 14 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 15: Mechanical Hazards
Work on and with the portal axis may only be carried out by qualified personnel. Never reach into the system during normal operation! Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 15–68 ... -
Page 16: Technical Data
Technical data Technical data 3.1 Portal axis PEL20-SL 3.1.1 Dimensional drawing PEL20-SL Fig. 1 Dimensional drawing portal axis PEL20-SL 16 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 17: Technical Data Pel20-Sl
Technical data 3.1.2 Technical data PEL20-SL Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 17–68 ... -
Page 18: Preferred Combinations Pel20-Sl
Technical data 3.1.3 Preferred combinations PEL20-SL 18 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 19: Slide Loads Pel20-Sl
Technical data 3.1.4 Slide loads PEL20-SL Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 19–68 ... -
Page 20: Portal Axis Pel20
Technical data 3.2 Portal axis PEL20 3.2.1 Dimensional drawing PEL20 Fig. 2 Dimensional drawing portal axis PEL20 20 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 21: Technical Data Pel20
Technical data 3.2.2 Technical data PEL20 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 21–68 ... -
Page 22: Preferred Combinations Pel20
Technical data 3.2.3 Preferred combinations PEL20 22 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 23: Slide Loads Pel20
Technical data 3.2.4 Slide loads PEL20 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 23–68 ... -
Page 24: Portal Axis Pdl30
Technical data 3.3 Portal axis PDL30 3.3.1 Dimensional drawing PDL30 Fig. 3 Dimensional drawing portal axis PDL30 24 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 25: Technical Data Pdl30
Technical data 3.3.2 Technical data PDL30 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 25–68 ... -
Page 26: Preferred Combinations Pdl30
Technical data 3.3.3 Preferred combinations PDL30 26 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 27: Slide Loads Pdl30
Technical data 3.3.4 Slide loads PDL30 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 27–68 ... -
Page 28: Portal Axis Pdl40
Technical data 3.4 Portal axis PDL40 3.4.1 Dimensional drawing PDL40 Fig. 4 Dimensional drawing portal axis PDL40 28 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 29: Technical Data Pdl40
Technical data 3.4.2 Technical data PDL40 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 29–68 ... -
Page 30: Preferred Combinations Pdl40
Technical data 3.4.3 Preferred combinations PDL40 30 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 31: Slide Loads Pdl40
Technical data 3.4.4 Slide loads PDL40 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 31–68 ... -
Page 32: Portal Axis Pdl40-Hp
Technical data 3.5 Portal axis PDL40-HP 3.5.1 Dimensional drawing PDL40-HP Fig. 5 Dimensional drawing portal axis PDL40-HP 32 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 33: Technical Data Pdl40-Hp
Technical data 3.5.2 Technical data PDL40-HP Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 33–68 ... -
Page 34: Preferred Combinations Pdl40-Hp
Technical data 3.5.3 Preferred combinations PDL40-HP 34 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 35: Slide Loads Pdl40-Hp
Technical data 3.5.4 Slide loads PDL40-HP Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 35–68 ... -
Page 36: Transport, Packaging And Storage
This information sheet must be read by every person who carries out work with and on the module! [Unt] Description Portal axis Installation instructions 36 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 37: Transport
Relative air humidity: < 90%, non condensing 4.4 Packaging The portal axis is transported in the Afag transport packaging. If no Afag packaging is used, the portal axis must be packed in such a way that it is protected against shocks and dust. -
Page 38: Design And Description
The system consists of an axle, the slide of the gear unit and the motor. The slide has a linear guide. 38 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 39: Installation, Assembly And Setting
Depending on the type, install the portal axis with the aid of a lifting device. Also observe the safety instructions in chapter 2 „Safety instructions“ in this manual. Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 39–68 ... -
Page 40: Assembly And Attachment
2x Ø 7h6 centering bushing + 4x screw M4 2x Ø 5h6 centering bushing + 4x screw M3 2x cylindrical pin 5m6 Mounting block for PEL20 PDL30_PDL40 + M8 screw PDL30 2x Ø 9h6 centering bushing + 4x screw M6 ... -
Page 41: Connection
230x66x177mm 275x280x165mm External fuse 6 A (C, D, K type) 16-32 A (C, D, K Type) 8 A (C, D, K type) Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 41–68 ... -
Page 42: Servo Controller
Installation, assembly and setting 6.3.2 Servo controller Fig. 10 Overview servo controller 42 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 43: Axis Controller C11X0
The controllers are pre-configured so that, as a rule, no software adjustments are necessary. If adjustments are to be made, the software "LinMot-Talk" can be obtained free of charge from the website"www.linmot.com". Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 43–68 ... -
Page 44: Fig. 11 Axis Controller C11X0
Safely disconnect the power supply unit (72V) on the primary side at the controller C11x0 or switch off the input "Safety Relay" (X33). 44 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 45: Axis Controller C12X0
The controllers are pre-configured so that, as a rule, no software adjustments are necessary. If adjustments are to be made, the software "LinMot-Talk" can be obtained free of charge from the website"www.linmot.com". Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 45–68 ... -
Page 46: Fig. 12 Axis Controller C12X0
Safely disconnect the power supply unit (72V) on the primary side at the controller C11x0 or switch off the input "Safety Relay" (X33). 46 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 47: Motor Connector
- Portal axis PDL30 - Portal axis PDL40 - Portal axis PDL40-HP Y connector: - Controller C11x0 XC - Controller C1210 XC Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 47–68 ... -
Page 48: Pin Assignment (External Position Measuring System)
A+ / sin+ Black B+ / cos+ Z+ / Data+ Blue Free Free Free Clock+ Grey/pink Housing Screen Outer screen 48 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 49: Programming
Programming is done differently depending on the controller used. Observe the respective manuals of the controller manufacturers! When using the Afag SE-Power control unit, please observe the enclosed operating instructions. These instructions are available on the Afag website. 6.6 Settings 6.6.1... - Page 50 PEL20-140-SL PEL20-210-SL PEL20-270-SL PEL20-370-SL PEL20-550-SL PEL20-640-SL PEL20-060 PEL20-130 PEL20-190 PEL20-290 PEL20-470 PEL20-560 PDL30-90-D19 PDL30-150-D19 PDL30-250-D19 PDL30-350-D19 PDL30-450-D19 PDL30-550-D19 PDL30-650-D19 50 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ...
- Page 51 1060 PDL40-1270-D28 1270 PDL40-1480-D28 1480 PDL40-1660-D28 1660 PDL40HP-0200-D27 PDL40HP-0320-D27 PDL40HP-0410-D27 PDL40HP-0160-D28 PDL40HP-0330-D28 PDL40HP-0460-D28 PDL40HP-0550-D28 PDL40HP-0760-D28 PDL40HP-0940-D28 PDL40HP-1150-D28 1150 PDL40HP-1360-D28 1360 PDL40HP-1540-D28 1540 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 51–68 ...
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Page 52: Setting External Position Measuring System
7. Move the axis to the mechanical end stop so that the current reaches the maximum value. Then check the setting (e.g. -0.5mm). The desired distance is set. 52 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 53: Switching Distance - Reference Sensor For Electric Axes
Setting the C-motor connector (PDL30/40 modules) Our service technicians will be happy to answer any further questions you may have about setting the C-motor plugs. Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 53–68 ... -
Page 54: Commissioning
6. Perform test run: Start with slow movements Subsequently under normal operating conditions Commissioning is completed. 54 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 55: Fault Elimination
Carry out function check according to commissioning Motor disconnection Check motor cable Drive defective Have drive replaced by Afag Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 55–68 ... -
Page 56: Maintenance And Repair
If the portal axis is to be operated in an environment with abrasive dusts or corrosive or aggressive vapours, gases or liquids, the approval of Afag must be obtained in advance. 56 – 68... -
Page 57: Overview Of The Maintenance Points
Do not use lubricants with additives such as MoS2, graphite or PTFE. These lubricants can damage the linear guides! Only use the lubricants recommended by Afag in the maintenance table chapter 9.3.1 or equivalent lubricants! Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021... -
Page 58: Further Maintenance
9.4 Spare parts lists 9.4.1 General Afag offers a reliable repair service. Defective modules can be sent to Afag for warranty repair within the warranty period. After expiry of the warranty period, the customer may replace or repair defective modules or wear parts himself or send them to the Afag repair service. - Page 59 PL01-28x1220/1140 PAW01-28 PDL40HP-0150-HP-28 PS01-48x360F-C PL01-28x1400/1320 PAW01-28 PDL40HP-0150-HP-28 PS01-48x360F-C PL01-28x1610/1530 PAW01-28 PDL40HP-0150-HP-28 PS01-48x360F-C PL01-28x1820/1740 PAW01-28 PDL40HP-0150-HP-28 PS01-48x360F-C PL01-28x2000/1920 PAW01-28 PDL40HP-0150-HP-28 PS01-48x360F-C PL01-28x2000/1920 PAW01-28 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 59–68 ...
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Page 60: Spare Parts (Pel20/Pel20-Sl)
Connection cable 10m for E11x0 12-pin M12x1 - SubD 9pin 520.754 Connection cable 10m for B1100/C1xx0/E12x0 12-pin M12x1 - SubD 15pin 520.755 60 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... -
Page 61: Motor Cable
Controller C1150-SE-XC-1S For Sercos over EtherCAT 080.768 Controller C1150-PN-XC-1S for Profinet 080.429 Controller C1150-EC-XC-1S for EtherCat 080.434 Controller C1100-GP-XC-1S for CANopen 080.432 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 61–68 ... -
Page 62: Repair And Overhaul
Maintenance and repair 9.5 Repair and overhaul Afag offers a reliable repair service. Defective modules can be sent to Afag for warranty repair within the warranty period. After expiry of the warranty period, the customer may replace or repair defective modules or wear parts himself or send them to the Afag repair service. -
Page 63: Decommissioning, Disassembly, Disposal
Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. Information on proper disposal can be obtained from the responsible local authorities. Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 63–68 ... -
Page 64: Declaration Of Incorporation
Walter Kunz, Afag Engineering GmbH, Gewerbestraße 11, DE-78739 Hardt Place/Date: Hardt, 15.06.2021 Walter Kunz Managing Director Afag Engineering GmbH 64 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ... - Page 65 Storage ............. 37 Obligations of the operating company ....10 System error ............. 55 Obligations of the personnel ......11 Operation ............55 Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 65–68 ...
- Page 66 Fig. 14 Setting the C-motor connector (PDL30/40 modules) ..............53 Fig. 15 Maintenance portal axis (exemplary PDL40) .................. 57 66 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ...
- Page 67 List of figures Assembly instructions PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 67–68 ...
- Page 68 68 – 68 Assembly instructions EN PEL20 I PEL20-SL I PDL30 I PDL40 I PDL40-HP 06.09.2021 Version 4.0 ...
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