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Gantry axis
PEZ-52 / PEZ-65
PEZ-80 / PEZ-100
- Declaration of Incorporation
- Module Information
- Montage Instructions
- Maintenance Instructions
„Translation" of the Original Montage Instructions
© Copyright by Afag Automation AG

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Summary of Contents for Afag PEZ-52

  • Page 1 Gantry axis PEZ-52 / PEZ-65 PEZ-80 / PEZ-100 - Declaration of Incorporation - Module Information - Montage Instructions - Maintenance Instructions „Translation“ of the Original Montage Instructions © Copyright by Afag Automation AG...
  • Page 2 PEZ-52 PEZ-65 PEZ-80 PEZ-100 Version of this documentation: PEZ Gantry axis PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14 Symbols: Assembly and initial start-up must be carried out by qualified personnel only and according to these Montage Instructions. DANGER Indicates an immediate threatening danger. Non-compliance with this information can result in death or serious personal injuries (invalidity).
  • Page 3: Table Of Contents

    2.1.8 Redesign for the gear annex side Page 12 2.1.9 Go forward with gear redesign and motor Page 13 2.2.0 Mounting third-party-gears Page 15 2.2.1 Preferred combinations PEZ-52 Page 16 2.2.2 Preferred combinations PEZ-65 Page 17 2.2.3 Preferred combinations PEZ-80 Page 18 2.2.4 Preferred combinations PEZ-100...
  • Page 4 3.1.7 Module construction Page 31 3.1.8 Dimensions PEZ-52 Page 33 3.1.9 Technical data PEZ-52 Page 34 3.2.0 Slide unit load factors PEZ-52 Page 35 3.2.1 Dimensions PEZ-65 Page 36 3.2.2 Technical data PEZ-65 Page 37 3.2.3 Slide unit load factors PEZ-65 Page 38 3.2.4 Dimensions PEZ-80...
  • Page 5: Declaration Of Incorporation

    (Original documentation) 1.1.0 According to 2006/42/EC dated 09. June 2006, Appendix II B VI for Incorporation of partly completed machinery. The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil, Tel. +41 62 959 87 02, www.afag.com As manufacturer of the partly completed machine we declare that:...
  • Page 6: Module Information

    The module is transported in the transport packing of Afag Automation AG. If packing of Afag Automation AG is not used, the axis must be packed in impact- resistant and dust-proof packaging. The axis should be stored dry in the transport packaging.
  • Page 7: Overview For Gantry Axis Pez

    2.1.1 Overview for gantry module PEZ Slide Mouting flange Planetary gear Angular gear Motor The Motor – and Gear annex is possible in the positions A / B / C / D. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 7...
  • Page 8: Overview For Motor And Gear

    50196417 Servomotor-3-320VDC-950W-45-x-R-x-x 50196419 Servomotor-3-560VDC-950W-45-B-R-x-x 50142523 Servomotor-3-560VDC-950W-45-x-R-x-x 50175152 Servomotor-3-48VDC-700W-30-B-R-IO-01 50217849 Servomotor-3-48VDC-700W-30-x-R-IO-01 50166928 Servomotor-3-48VDC-700W-30-B-R-PB-01 50217848 Servomotor-3-48VDC-700W-30-x-R-PB-01 50166927 Servomotor-4-560VDC-1.9kW-60-x-R-x-x 50185188 Servomotor-4-560VDC-1.9kW-60-B-R-x-x 50142524 Servomotor-4-560VDC-60-2.8kW-x-R-x-x 50245910 Servomotor-4-560VDC-60-2.8kW-B-R-x-x 50166573 Servomotor-5-560VDC-4.2kW-45-x-R-x-x 50245911 Servomotor-5-560VDC-4.2kW-45-B-R-x-x 50245912 Servomotor-5-560VDC-5.2kW-45-x-R-x-x 50245913 Servomotor-5-560VDC-5.2kW-45-B-R-x-x 50245914 Servomotor-5-560VDC-6.4kW-45-x-R-x-x 50245915 Servomotor-5-560VDC-6.4kW-45-B-R-x-x 50245916 Seite 8 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 9: Connection For Gantry Axis

    The main mounting surface of the axes is at the bottom in the 2 grooves! In order to avoid tensions, ensure that the bolting surface shows an evenness of at least 0.15 mm. NOTE Side grooves must only be used for fixing the axes in combination with the clamps! PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 9...
  • Page 10: Assembly Possibility In Annex Slide

    Grille / Filetage 20x20mm, M3 Ø5H7/1.3mm 30x30mm, M4 Ø7H7/1.6mm 38x38mm, M5 Ø8H7/1.8mm PEZ-65 PEZ-65 PEZ-80 PEZ-65 PEZ-80 PEZ-100 PEZ-100 Lochraster 30x30 48x48 38x57 38x38 60x60 (76)mm Gewinde / Bohrung Zentrierhülsen (H7) Ø7mm Ø9mm Ø9mm Ø8mm Ø12mm Seite 10 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 11: Tightening Torques For Screw

    2.1.7 Safety instructions Modifications on the PEZ gantry axis that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability.
  • Page 12: Redesign For The Gear Annex Side

    NOTE A stable substructure is required for the installation of the PEZ gantry axes in a system; all bolts must be tightened according to the specified tightening torques. Seite 12 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 13: Go Forward With Gear Redesign And Motor

    12. Connect the motor and encoder plug. 13. The voltages and currents applied can cause personal injuries and damage to property (reference the axis again). PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 13...
  • Page 14 (4) Distance shell Adapter (3) Instep sentence Bolt for the gear Order at 1-6 mounting tighten. Tightening torques for screw (Class 12.9) 5.6 Nm 11.2 Nm 19.3 Nm 46.9 Nm Seite 14 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 15: Mounting Third-Party-Gears

    The following conditions must be met:  The diameter of the gear output shaft must be 22mm PEZ-52 or 32mm PEZ- 65 or 40mm PEZ-80 or 55mm PEZ-100. These dimensions are derived from the size of the appropriate attachment set.
  • Page 16: Preferred Combinations Pez-52

    2.2.1 Preferred combinations to PEZ-52 Seite 16 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 17: Preferred Combinations Pez-65

    2.2.2 Preferred combinations to PEZ-65 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 17...
  • Page 18: Preferred Combinations Pez-80

    2.2.3 Preferred combinations to PEZ-80 Seite 18 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 19: Preferred Combinations Pez-100

    2.2.4 Preferred combinations PEZ-100 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 19...
  • Page 20: Installation Gantry Axis In System

    CAUTION The system must have a safety fence for the Installation of the gantry axis so that persons are not endangered during operation. Seite 20 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 21: Motor Connection

    Bracket + Bracket - Pin connections Reference or Emergency-Stop Switch Pin Signal 5 ... 24 V DC Signal, PNP NOTE We recommend the use of the Afag standard cables which are shown in the accessories. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 21...
  • Page 22: Programming Of The Gantry Axis

    The programming is different, depending on the controller used. Observe the respective manuals of the controller provider. If the Afag SE-Power control system is used, please observe the Montage Instructions which are supplied together with the control system. You can also download this Montage Instructions from the Afag website: www.afag.com...
  • Page 23: False Service Of The Arrangement

    Earthing Compound (isolation test in production) Mounting and installation instructions. NOTE It is the responsibility of the owner to ensure the safety of the control system which controls the gantry axis. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 23...
  • Page 24: Noise Emissions

    If a gantry axis is installed in an assembly system, the system must be provided with a safety fence as acceleration values up to 3g can occur when the gantry axis is in full Installation. Persons could thus be injured by parts flying away. Seite 24 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 25: Se-Power Control And Technical Data

    2.3.1 SE-Power control and technical data PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 25...
  • Page 26: Montage Instructions

    Types: PEZ-52 PEZ-65 PEZ-80 PEZ-100 The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil, Tel. +41 62 959 87 02, www.afag.com This is an incomplete machine This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive 206/42/EG, Annex II B IV where appropriate.
  • Page 27: General Description

    Modifications to the gantry axis that are not described in this Montage Instructions or have not been approved in writing by the company Afag Automation AG are not permitted. In the case of improper changes, assembly, installation, operation, maintenance or repairs, Afag Automation AG accepts no liability.
  • Page 28: Included In The Delivery

    The scope of delivery consists of the gantry axis without drive system and an Montage Instructions. Accessories for the gantry axis The accessories for the gantry axes can be found in the technical product catalogue of the company Afag Automation AG and on the World Wide Web at: www.afag.com These are: Pos. Description...
  • Page 29: Warranty

    The toothed belt is a wear part and is excluded from the warranty. The warranty includes the replacement or the repair of defective parts at Afag Automation AG. Carrying out repairs on the linear guide and the gear without previous instruction by Afag Automation AG voids the warranty.
  • Page 30: Module Description And Construction

    (10). The reference switch is an inductive sensor which recognises the zero position of the carriage during the reference run. Seite 30 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 31: Module Construction

    NOTE Further reference sensors (maximum 3) can be fitted onto the axis « Sensor kit for gantry axes » Order No. 50318206 can be recorded. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 31...
  • Page 32 1 Sensor; 1 Shim; 1 Countersunk screw with nut Spacer sheet NOTE Due to the tolerances of the profile and the slide the initiator used may not trigger correctly. In such a case the spacer sheet can be mounted or removed. Seite 32 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 33: Dimensions Pez-52

    3.1.8 Dimensions PEZ-52 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 33...
  • Page 34: Technical Data Pez-52

    3.1.9 Technical data PEZ-52 Seite 34 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 35: Slide Unit Load Factors Pez-52

    3.2.0 Slide unit load factors PEZ-52 NOTE These are guidelines and may change dramatically depending on the application! Require interpretation by the manufacturer. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 35...
  • Page 36: Dimensions Pez-65

    3.2.1 Dimensions PEZ-65 Seite 36 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 37: Technical Data Pez-65

    3.2.2 Technical data PEZ-65 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 37...
  • Page 38: Slide Unit Load Factors Pez-65

    3.2.3 Slid unit load factors PEZ-65 NOTE These are guidelines and may change dramatically depending on the application! Require interpretation by the manufacturer. Seite 38 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 39: Dimensions Pez-80

    3.2.4 Dimensions PEZ-80 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 39...
  • Page 40: Technical Data Pez-80

    3.2.5 Technical data PEZ-80 Seite 40 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 41: Slide Unit Load Factors Pez-80

    3.2.6 Slid unit load factors PEZ-80 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 41...
  • Page 42: Dimensions Pez-100

    3.2.7 Dimensions PEZ-100 Seite 42 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 43: Technical Data Pez-100

    3.2.8 Technical data PEZ-100 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 43...
  • Page 44: Slide Unit Load Factors Pez-100

    3.2.9 Slid unit load factors PEZ-100 Seite 44 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 45: Commissioning Of The Gantry Axis

    Electric shock NOTE Unauthorised persons must be prevented from carrying out work on the controller and in the switch cabinet. Persons could suffer an electric shock; the system constructor is responsible for this. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 45...
  • Page 46: Programming Gantry Axis

    The programming is different, depending on the controller used. Observe the respective manuals of the controller provider. If the Afag SE-Power control system is used, please observe the montage Instructions which are supplied together with the control system. You can also download this Montage Instructions from the Afag website: www.afag.com...
  • Page 47: Maintenance Instructions

    The axis must not be washed down; do not use any aggressive cleaners. NOTE Lubricants with additives such as e.g. MoS2, graphite or PTFE must not be used for the servicing of the linear modules. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 47...
  • Page 48: Further Maintenance

    Lubrication on both sides of the carriage  Recommended grease types: Blasolube 301 In order to distribute the lubricant evenly, 2 – 3 strokes should be executed at low speed after greasing is completed. Seite 48 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 49: Toothed Belt Spare Parts

    The toothed belts are declared as wear parts. Replacement toothed belt: Advise the company Afag Automation AG of the axis type and the maximum axis stroke for the order. The belts are then cut to this axis type at Afag. Achsen-Typ Riementyp Ihr Achsen...
  • Page 50 7. Note: The new toothed belt must be installed centrally in the tension/clamping plate. 8. Fasten tension/clamping plates (2) in the carriage (3). 9. Draw toothed belt together with tension elements into the profile and bolt down firmly. Seite 50 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 51: Toothed Belt Tension

    5. Workshop recommendation: Tighten belt until it audibly begins to vibrate; tension after a short running-in period (please contact Afag Automation AG with precise axis designation for detail information about corresponding vibration frequency and number of screw turns). Tension screw for toothed belt (on both sides) PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 52: Faults During Operation

    Wrong connection of Check pin assignment and move drive correct, if necessary Carry out functional test according to chapter "Start- up" Motor connection Check motor cable interrupted Drive defective Have the drive replaced by Afag AG Seite 52 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
  • Page 53 Appreciable play in the Have guide replaced by linear guides Afag AG Ball bearing of the primary Have ball bearings replaced shaft or deflection pulleys by Afag AG defective Gear defective Replace gear PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 53...
  • Page 54: Dismantling And Repair For The Gantry Axis

    The client determines whether this is still under warranty, the module falls. If so, it sends the module to the company Afag Automation AG for repair. When modules themselves can be repaired? After expiration of the official warranty many wear parts (timing belt) can be replaced by the customer himself.
  • Page 55: Accessories For The Gantry Axis

    50401765 Fixing set VS 514 (SA-6 / PDZ-128) 50389779 Screw special M2,5x10/5 50403195 Stroke limiter PEZ-52 50403196 Stroke limiter PDZ-128 The angle plates for the gantry axis mounting can be found in the Handling Catalogue 2014 or in WEB: www.afag.com PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
  • Page 56: Gantry Axis Superstructure

    High speeds with large loads occur for this application case; therefore the necessary precautions must be taken with a safety fence (protective device). The system constructor is responsible for this! The company Afag Automation AG accepts no responsibility for this 4.1.9 Assembly process for load transmission unit...
  • Page 57: Assembly Process For Load Transmission Unit

    Only for PEZ axes! Transmission clutch on the engine side. 4.1.9 Load transmission unite for synchronous drive Type Order No. Load transmission unite PEZ-52 50396400 Load transmission unite PEZ-65 50267101 Load transmission unite PEZ-80 50267102 Load transmission unite PEZ-100 50267103 4.2.0 Gantry axis with double slide are special versions!
  • Page 58: Stroke Limitation Pez / Pdz Axis

    Stroke limiting iron defer to the axis profile. Screws with washers and spring washer use, stroke limit position and tighten. Types Order No. Stroke limitation to PEZ-52 50403195 (1Piece) Stroke limitation to PEZ-65 50281376 (1Piece) Stroke limitation to PEZ-80...
  • Page 59: Cover Sensor Nut

    4.2.2 Cover sensor nut (see technical catalog (Chapter 7) 5.0.0 Disposal NOTE PEZ gantry axis which are of no further use should not be disposed of as a complete unit but dismantled into individual parts according to the type of material and recycled. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 59...
  • Page 60 Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Switzerland Tel.: +41 62 959 86 86 Fax.: +41 62 959 87 87 e-mail: sales@afag.com Internet: www.afag.com Seite 60 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...

This manual is also suitable for:

Pez-65Pez-80Pez-100

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