Page 2
PEZ-52 PEZ-65 PEZ-80 PEZ-100 Version of this documentation: PEZ Gantry axis PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14 Symbols: Assembly and initial start-up must be carried out by qualified personnel only and according to these Montage Instructions. DANGER Indicates an immediate threatening danger. Non-compliance with this information can result in death or serious personal injuries (invalidity).
(Original documentation) 1.1.0 According to 2006/42/EC dated 09. June 2006, Appendix II B VI for Incorporation of partly completed machinery. The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil, Tel. +41 62 959 87 02, www.afag.com As manufacturer of the partly completed machine we declare that:...
The module is transported in the transport packing of Afag Automation AG. If packing of Afag Automation AG is not used, the axis must be packed in impact- resistant and dust-proof packaging. The axis should be stored dry in the transport packaging.
2.1.1 Overview for gantry module PEZ Slide Mouting flange Planetary gear Angular gear Motor The Motor – and Gear annex is possible in the positions A / B / C / D. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 7...
The main mounting surface of the axes is at the bottom in the 2 grooves! In order to avoid tensions, ensure that the bolting surface shows an evenness of at least 0.15 mm. NOTE Side grooves must only be used for fixing the axes in combination with the clamps! PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 9...
2.1.7 Safety instructions Modifications on the PEZ gantry axis that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability.
NOTE A stable substructure is required for the installation of the PEZ gantry axes in a system; all bolts must be tightened according to the specified tightening torques. Seite 12 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
12. Connect the motor and encoder plug. 13. The voltages and currents applied can cause personal injuries and damage to property (reference the axis again). PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 13...
Page 14
(4) Distance shell Adapter (3) Instep sentence Bolt for the gear Order at 1-6 mounting tighten. Tightening torques for screw (Class 12.9) 5.6 Nm 11.2 Nm 19.3 Nm 46.9 Nm Seite 14 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
The following conditions must be met: The diameter of the gear output shaft must be 22mm PEZ-52 or 32mm PEZ- 65 or 40mm PEZ-80 or 55mm PEZ-100. These dimensions are derived from the size of the appropriate attachment set.
CAUTION The system must have a safety fence for the Installation of the gantry axis so that persons are not endangered during operation. Seite 20 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
Bracket + Bracket - Pin connections Reference or Emergency-Stop Switch Pin Signal 5 ... 24 V DC Signal, PNP NOTE We recommend the use of the Afag standard cables which are shown in the accessories. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 21...
The programming is different, depending on the controller used. Observe the respective manuals of the controller provider. If the Afag SE-Power control system is used, please observe the Montage Instructions which are supplied together with the control system. You can also download this Montage Instructions from the Afag website: www.afag.com...
Earthing Compound (isolation test in production) Mounting and installation instructions. NOTE It is the responsibility of the owner to ensure the safety of the control system which controls the gantry axis. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 23...
If a gantry axis is installed in an assembly system, the system must be provided with a safety fence as acceleration values up to 3g can occur when the gantry axis is in full Installation. Persons could thus be injured by parts flying away. Seite 24 PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
Types: PEZ-52 PEZ-65 PEZ-80 PEZ-100 The manufacturer: Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil, Tel. +41 62 959 87 02, www.afag.com This is an incomplete machine This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive 206/42/EG, Annex II B IV where appropriate.
Modifications to the gantry axis that are not described in this Montage Instructions or have not been approved in writing by the company Afag Automation AG are not permitted. In the case of improper changes, assembly, installation, operation, maintenance or repairs, Afag Automation AG accepts no liability.
The scope of delivery consists of the gantry axis without drive system and an Montage Instructions. Accessories for the gantry axis The accessories for the gantry axes can be found in the technical product catalogue of the company Afag Automation AG and on the World Wide Web at: www.afag.com These are: Pos. Description...
The toothed belt is a wear part and is excluded from the warranty. The warranty includes the replacement or the repair of defective parts at Afag Automation AG. Carrying out repairs on the linear guide and the gear without previous instruction by Afag Automation AG voids the warranty.
(10). The reference switch is an inductive sensor which recognises the zero position of the carriage during the reference run. Seite 30 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
NOTE Further reference sensors (maximum 3) can be fitted onto the axis « Sensor kit for gantry axes » Order No. 50318206 can be recorded. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 31...
Page 32
1 Sensor; 1 Shim; 1 Countersunk screw with nut Spacer sheet NOTE Due to the tolerances of the profile and the slide the initiator used may not trigger correctly. In such a case the spacer sheet can be mounted or removed. Seite 32 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
3.2.0 Slide unit load factors PEZ-52 NOTE These are guidelines and may change dramatically depending on the application! Require interpretation by the manufacturer. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 35...
3.2.3 Slid unit load factors PEZ-65 NOTE These are guidelines and may change dramatically depending on the application! Require interpretation by the manufacturer. Seite 38 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
Electric shock NOTE Unauthorised persons must be prevented from carrying out work on the controller and in the switch cabinet. Persons could suffer an electric shock; the system constructor is responsible for this. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 45...
The programming is different, depending on the controller used. Observe the respective manuals of the controller provider. If the Afag SE-Power control system is used, please observe the montage Instructions which are supplied together with the control system. You can also download this Montage Instructions from the Afag website: www.afag.com...
The axis must not be washed down; do not use any aggressive cleaners. NOTE Lubricants with additives such as e.g. MoS2, graphite or PTFE must not be used for the servicing of the linear modules. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 47...
Lubrication on both sides of the carriage Recommended grease types: Blasolube 301 In order to distribute the lubricant evenly, 2 – 3 strokes should be executed at low speed after greasing is completed. Seite 48 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
The toothed belts are declared as wear parts. Replacement toothed belt: Advise the company Afag Automation AG of the axis type and the maximum axis stroke for the order. The belts are then cut to this axis type at Afag. Achsen-Typ Riementyp Ihr Achsen...
Page 50
7. Note: The new toothed belt must be installed centrally in the tension/clamping plate. 8. Fasten tension/clamping plates (2) in the carriage (3). 9. Draw toothed belt together with tension elements into the profile and bolt down firmly. Seite 50 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
5. Workshop recommendation: Tighten belt until it audibly begins to vibrate; tension after a short running-in period (please contact Afag Automation AG with precise axis designation for detail information about corresponding vibration frequency and number of screw turns). Tension screw for toothed belt (on both sides) PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
Wrong connection of Check pin assignment and move drive correct, if necessary Carry out functional test according to chapter "Start- up" Motor connection Check motor cable interrupted Drive defective Have the drive replaced by Afag AG Seite 52 PEZ-52-65-80-100 BA-vers.1.3 gb 15.10.14.doc...
Page 53
Appreciable play in the Have guide replaced by linear guides Afag AG Ball bearing of the primary Have ball bearings replaced shaft or deflection pulleys by Afag AG defective Gear defective Replace gear PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 53...
The client determines whether this is still under warranty, the module falls. If so, it sends the module to the company Afag Automation AG for repair. When modules themselves can be repaired? After expiration of the official warranty many wear parts (timing belt) can be replaced by the customer himself.
50401765 Fixing set VS 514 (SA-6 / PDZ-128) 50389779 Screw special M2,5x10/5 50403195 Stroke limiter PEZ-52 50403196 Stroke limiter PDZ-128 The angle plates for the gantry axis mounting can be found in the Handling Catalogue 2014 or in WEB: www.afag.com PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc...
High speeds with large loads occur for this application case; therefore the necessary precautions must be taken with a safety fence (protective device). The system constructor is responsible for this! The company Afag Automation AG accepts no responsibility for this 4.1.9 Assembly process for load transmission unit...
Only for PEZ axes! Transmission clutch on the engine side. 4.1.9 Load transmission unite for synchronous drive Type Order No. Load transmission unite PEZ-52 50396400 Load transmission unite PEZ-65 50267101 Load transmission unite PEZ-80 50267102 Load transmission unite PEZ-100 50267103 4.2.0 Gantry axis with double slide are special versions!
Stroke limiting iron defer to the axis profile. Screws with washers and spring washer use, stroke limit position and tighten. Types Order No. Stroke limitation to PEZ-52 50403195 (1Piece) Stroke limitation to PEZ-65 50281376 (1Piece) Stroke limitation to PEZ-80...
4.2.2 Cover sensor nut (see technical catalog (Chapter 7) 5.0.0 Disposal NOTE PEZ gantry axis which are of no further use should not be disposed of as a complete unit but dismantled into individual parts according to the type of material and recycled. PEZ-52-65-80-100 BA-vers.1.3 gb.15.10.14.doc Seite 59...
Need help?
Do you have a question about the PEZ-52 and is the answer not in the manual?
Questions and answers