Subscribe to Our Youtube Channel
Related Manuals for GEA CA8 Series
Summary of Contents for GEA CA8 Series
- Page 1 3” Pump Electric Pumps Operation Manual / Installation Instructions (Original instructions) 2008-9015-001 01-2017 gea.com...
-
Page 2: Table Of Contents
......GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty . - Page 3 Operating ............. . . Special Qualifications Required for Operating .
-
Page 4: Preface
Preface About this manual Preface This is a GEA product. GEA is the manufacturer of the Houle product line. This product was formerly known under HOULE trademark. About this manual The manufacturer reserves the right to make changes due to technical developments in the data and illustrations in this manual. - Page 5 Preface About this manual Pictograms used This pictogram indicates information that will help towards better understanding of a procedure or operation. This pictogram indicates a special tool required for installation. A correction bar in the margin indicates changes to the previous edition.
-
Page 6: Manufacturer's Address
Preface Customer service Manufacturer's address GEA Farm Technologies Canada Inc. / Division GEA Houle 4591 boul. St-Joseph Drummondville, Qc, J2A 0C6 +1 819 477 - 7444 +1 819 477 - 5565 geahoule@gea.com www.gea-farmtechnologies.com Customer service Authorized Technical Dealer If necessary, please contact your nearest dealer. -
Page 7: Ec - Declaration Of Conformity For Machines In Accordance With Ec Machinery Directive 2006/42 /Ec, Annex Ii 1. A
EC - Declaration of conformity for machines in accordance with EC Machinery Directive 2006/42 /EC, Annex II 1. A Manufacturer: GEA Farm Technologies Canada Inc. / Division GEA Houle 4591 boul. St-Joseph Drummondville, Qc, J2A 0C6 We, as manufacturer, declare in sole responsibility that the machinery Name: 3”... - Page 8 Preface EC - Declaration of conformity for machines Authorized person for compiling and handing over Josef Schröer technical documentation: GEA Farm Technologies GmbH Siemensstraße 25-27 D-59199 Bönen ' +49 (0) 2383 / 93-70 Drummondville, 13 september 2012 Yann Desrochers (Head of Research and Development)
-
Page 9: Gea Farm Technologies Canada Inc. / Division Gea Houle - General Equipment Warranty
Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty Important notice! THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD UNDER THE HOULE TRADEMARK. - Page 10 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty 1.5.3 Extent of limited warranty This limited warranty DOES NOT cover: ● Defects caused by negligence of the Purchaser in the maintenance of the equipment, improper use resulting from failure to adhere strictly to the...
- Page 11 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - General equipment warranty 1.5.4 Warranty limitations and exclusion NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE EQUIPMENT SOLD.
-
Page 12: Safety
If component(s)/equipment not manufactured by GEA is/are added to this GEA product, consider that new risk(s) may arise from this addition. Make sure the equipment and the environment surrounding the equipment remain safe. -
Page 13: Explanation Of Safety Symbols
Safety Explanation of safety symbols Explanation of safety symbols The safety symbols draw attention to the importance of the adjacent text. The design of the notifications is based on ISO 3864-2 and ANSI535.6. Safety symbols and key words Danger! The signal word ”Danger” indicates an immediate threat to the lives or health of personnel. -
Page 14: Basic Safety Instructions
Safety Basic safety instructions Basic safety instructions ● Only trained personnel can operate this product to ensure safe operating methods. Make sure the personnel performing activities in connection with this product have the skills when special qualifications are required. Read the section Safety - Personnel qualifications. -
Page 15: Personnel Qualifications
Safety Personnel qualifications Personnel qualifications The manufacturer intends to determine the difference between trained personnel and qualified personnel. Trained personnel The operator was trained by the manufacturer or its legal representative to follow all safety rules, cleaning method, general maintenance as well as the operating methods. -
Page 16: Protective Devices
Safety Safety labels Protective devices This product is equipped with safety parts protecting the user against dangerous elements. Those parts must be in perfect working condition and remain in place at all times. Replace if damaged, worn and/or defective. Refer to the part number. Safety guard for drive belt (European version only) (part no. - Page 17 Safety Safety labels Read the operator's manual for safety information before service and maintenance. (European model) Part no 2099-4725-130 Always turn off and lock main power before service and maintenance. (European model) Part no 2099-4725-150 Refer to section 11.1 - Appendix - Label position. 2008-9015-001 17 / 66 01-2017...
-
Page 18: Description
Description Intended Use Description Intended Use This product is exclusively designed to: ● Transfer dairy waste water or hog manure having a maximum consistency up to 1/4 inch (6mm) according to the pump model. ● Operate in a well-ventilated environment free of explosive gases. ●... -
Page 19: Product Changes
Description Functional Description Product Changes Unauthorized product modifications can have a negative impact on the safety, service life and functionality of the product. Any modifications not described in the product documentation are deemed to be prohibited. For safety reasons, do not carry out any unauthorized changes! Planned changes must be approved by the manufacturer in writing. -
Page 20: Technical Data
Technical Data Pump geometric data Technical Data Pump geometric data 3” Pump 3” High Pressure 3” Compact 5 7/8” [150mm] 7 1/16” [180mm] 5 7/8” [150mm] 6 9/16” [167mm] 8 1/4” [210mm] Impeller diameter 6 9/16” [167mm] 6 13/16” [173mm] 9 1/2”... -
Page 21: Minimum Pit Opening
Technical Data Minimum pit opening Minimum pit opening 3” pump 3” compact pump 3” high pressure 2008-9015-001 21 / 66 01-2017... -
Page 22: Performance Data
Technical Data Performance data Performance data 3” pump maximum manure ¼” [6.35mm] consistency 3” high pressure pump maximum ⅛” [3.17mm] manure consistency 3” compact pump maximum manure ¼” [6.35mm] consistency Maximum pressure 1.79 bar [26 psi] Operating temperature 5°C [41°F] minimum Note! The pulley ratio and pump performances indicated in the following tables are standard combinations. - Page 23 Technical Data Performance data 4.3.1 3” pump Transfer rate Motor size (SAE) 3HP, 5HP, 7.5HP Motor size (metric) 2.2KW, 3.7KW, 5.5KW Pump drive type Direct drive Frequency 60 Hz only Motor RPM 1760 Maximum manure consistency 1/4” [6 mm] Operating Temperature (minimum) 5°C [41°F] 2008-9015-001 23 / 66...
- Page 24 Technical Data Performance data 4.3.2 3” compact pump Transfer rate Motor size (SAE) 3HP, 5HP Motor size (metric) 2.2KW, 3.7KW Pump drive type Direct drive Frequency 60 Hz only Motor RPM 1760 Maximum manure consistency 1/4” [6 mm] Operating Temperature (minimum) 5°C [41°F] 2008-9015-001 24 / 66...
- Page 25 Technical Data Performance data 4.3.3 3” high pressure pump Transfer rate Motor size (SAE) 5HP, 7.5HP, 10HP Motor size (metric) 3.7KW, 5.5KW, 7.5KW Pump drive type Pulley drive Direct drive Frequency 50 Hz 60 Hz Motor RPM 1450 1760 Maximum manure consistency 1/8”...
-
Page 26: Motor Specification
Technical Data Motor specification Motor specification GEA provides specifications and wiring diagrams related to Baldor motor(s). For any other motor brand, contact the manufacturer. Motor type Farm duty motor NEMA Standard specifications Frame sizes required** 112.132 184T, 215T Type of construction... -
Page 27: Control Panel Specifications
Technical Data Hydraulic hoses Control panel specifications The control panel must: ● comply with the following requirements: 2006/95/CE directives (Electrical equipment designed for use within certain voltage limits) 92/31/CEE directives (Electromagnetic compatibility) ● comply with the following harmonized standards: EN 60204-1 (Safety of machinery - Electrical equipment of machines); EN 61082-1 (Documents used in electrotechnology);... -
Page 28: Bolt Torque Chart
Technical Data Lubricant specifications Bolt Torque Chart Note! Refer to the bolt torque chart below unless otherwise specified in this manual. Bolt diameter Bolt Mat. 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” SAE 2 6 ft-lb 12ft-lb 20ft-lb 32ft-lb 47ft-lb... -
Page 29: Handling And Assembly
Handling and Assembly Preparation Handling and Assembly Special Qualifications Required for Handling Handling must be performed by a qualified forklift operator and/or qualified overhead crane or hoist operator. Installation work must be performed by trained personnel in accordance with the safety instructions. -
Page 30: Packing Material Disposal
● An electric motor meeting the technical specifications provided in this manual. Refer to section 4.4 - Technical Data - Motor specifications. ● A GEA control panel. Refer to section 4.5 - Technical Data - Control panel specifications. Packing material disposal Handle the packing material properly and dispose according to your local rules and regulations on waste disposal. -
Page 31: Anchor Bolt Installation Procedure
Handling and Assembly Anchor bolt installation procedure Anchor bolt installation procedure Attention! Wait at least 7 days before drilling into concrete so that the slab has harden sufficiently. Bolt diameter 3/8” [10mm] 1/2” [13mm] 3/4” [19mm] 5 1/2” 3” [76mm] 2 3/4”... -
Page 32: Pump Handling
Handling and Assembly Pump handling Pump handling Warning! Do not stand under or near a lifted load, a falling load can cause death! Attention! To lift the equipment, use a lifting device with a minimum capacity of: 3000 lbs (1400 kg). ●... -
Page 33: Installing The Pump In The Reception Pit
Handling and Assembly Installing the pump in the reception pit Installing the pump in the reception pit 5.7.1 Direct drive pump model ● Position the support as shown; ● Secure the support (1) on the concrete floor using anchor bolts; ●... - Page 34 Handling and Assembly Installing the pump in the reception pit Attention! When installing the U-bolt, make sure the U-bolt does not compress grease lines. ● Position the pump against the support (8) while making sure it stays vertical; ● Attach the pump to the support using the U-bolt (9).
-
Page 35: Control Panel Installation
Handling and Assembly Control panel installation Control panel installation Danger! High voltage! Rick of electric shock! All electric connections must be performed by a qualified electrician. Follow local and national electric standards. Warning! Risk of electric shock! Connect the control panel and all conductive equipments to an equipotential bond. -
Page 36: Electric Motor Installation
To lift this product use a lifting device with a minimum lifting capacity of 1000 lbs [450 kg]. Attention! GEA provides specifications and wiring diagrams related to Baldor motor(s). For any other motor brand, contact the manufacturer. ● Lift the motor, as illustrated;... - Page 37 Handling and Assembly Electric motor installation 5.9.1 Direct drive ● Position an O-ring (6) on each half-joint (1,3); ● Install key (5) on the pump shaft (4); ● Place the chain half-joint (3) on the pump shaft (4). Make sure it is even with the top end of the shaft, tighten;...
- Page 38 Handling and Assembly Electric motor installation 5.9.2 Pulley drive (European 3'' high pressure pump only) ● Bolt the motor (1) to the support (2). Make sure the support hinge (3) is locked with the cotter pin (4); 2008-9015-001 38 / 66 01-2017...
- Page 39 Handling and Assembly Electric motor installation 5.9.3 Motor direction of rotation Warning! Risk of electric shock! Electric wiring and connection must be performed by an electrician. Attention! Improper wiring of the motor can cause motor failure. ● Have an electrician connect the electric motor to the control panel. Refer to the wiring diagram supplied in the starter panel control box;...
-
Page 40: Drive System Installation
Handling and Assembly Drive system installation 5.10 Drive system installation ● Unscrew the adjustment screw (1) of the motor support in order to install the lower guard (2) and sliding plate (3) using 4 bolts and washers; Legend: Segment to be removed to fit on large diametre motor shaft. ●... - Page 41 Handling and Assembly Drive system installation Attention! Tighten the screws evenly and progressively. Never allow the pulley to be drawn in contact with the flange of the hub. Note! The following table contains torque requirements specified by the manufacturer. The information may not reflect the current torque requirements.
- Page 42 Handling and Assembly Drive system installation ● Tighten the adjustment screw (1) of the motor support apply tension to the belt; ● The belts must deflect roughly 1/2” (13mm) when applying pressure of 12 lbs (5kg) midway (2) between the pulleys;...
-
Page 43: Connecting The Discharge To The Evacuation Line
Handling and Assembly Connecting the discharge to the evacuation line 5.11 Connecting the discharge to the evacuation line ● Assemble connect evacuation line (1) to the pump discharge hose (2) using a collar (3). Connection to an outside evacuation line To ensure proper drainage of the evacuation line, connect the pump outlet to a PVC pipe long enough to... -
Page 44: Starting For The First Time
Starting for the first time Safety instructions for initial commissioning Starting for the first time Special personnel qualification required for initial commissioning Initial commissioning must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for initial commissioning Warning! Do not operate this product until the initial commissioning checklist is... -
Page 45: Initial Commissioning Checklist
Starting for the first time Initial commissioning checklist Initial commissioning checklist This checklist must be completed by the dealer and the customer. The initial commissioning steps intend to test the product to validate its functionality. Therefore, the dealer and the customer must operate the product to make sure the product is assembled and/or installed according to the manufacturer's instructions. -
Page 46: Checks After Initial Commissioning
Hand over warranty registration form The warranty registration form must be completed and signed by the customer and the dealer. The warranty registration form must be returned to GEA Farm Technologies Canada Inc. / Division GEA Houle to validate the warranty. -
Page 47: Operating
Operating Transferring mode Operating Special Qualifications Required for Operating Operating must be performed by trained personnel in accordance with the safety instructions. Read the Section: Safety - Personnel Qualifications. Safety Instructions for Operating Read the Section: Safety. Transferring mode 7.3.1 Pump without agitation nozzle ●... -
Page 48: Agitating Mode (Optional)
Operating Agitating mode (optional) Agitating mode (optional) Attention! Stop the motor of the pump before switching from agitation mode to transfer mode and vice-versa. Make sure all control levers are locked at desired position before starting the motor. STEP #1: Set the directional valve in agitation mode ●... -
Page 49: Sweeping Accumulations Under The Pump Intake (Only With Agitation Nozzle)
Operating Sweeping accumulations under the pump intake (only with agitation nozzle) STEP #3: Set the agitation nozzle height adjustment ● Unscrew the locking handle (5) to unlock the nozzle height adjustment handle; ● Set the nozzle height adjustment handle (6) up to raise the agitation nozzle or set it down to lower the agitation nozzle;... -
Page 50: Operating Faults
Operating faults Safety Instructions for Troubleshooting Operating faults Special Qualifications Required for Troubleshooting Troubleshooting must be performed by trained personnel in accordance with the safety instructions. Read the Section: Safety - Personnel Qualifications. Safety Instructions for Troubleshooting Warning! Shutdown is required! shut the main power supply and lock with a locking device. -
Page 51: Troubleshooting Possible Faults
Operating faults Troubleshooting possible faults Troubleshooting possible faults Fault Possible Cause Solution Pump is not working. Power supply has been Have a certified electrician disconnected. check the wiring of the motor and control panel. Emergency stop switch has Check the control panel been pressed. -
Page 52: Maintenance
Read the section Safety. Scheduled maintenance responsibilities Note! When operating this GEA Houle product using other manufacturer's components and/or products such as a PTO, a tractor, a motor, a pump, etc., ALWAYS perform maintenance of the component and/or product as recommended by its manufacturer. - Page 53 Maintenance Scheduled maintenance responsibilities 3” pump Task Maintenance to be performed by trained personnel Motor support threaded bolts lubrication Bearing housing lubrication Check the bolts torque Check the motor belt tension ( if applicable) Visual inspection Upper bearing lubrication Maintenance to be performed by a dealer Bearing housing seals inspection Chain joint lubrication Impeller and housing inspection...
-
Page 54: Motor Support Threaded Bolts Lubrication
Maintenance Bearing housing lubrication Motor support threaded bolts lubrication Note! To prevent seizing of metal parts, apply a significant coat of grease when performing the following maintenance. ● Apply PRECISION™ general purpose EP2 grease each threaded rod of the motor support. Bearing housing lubrication Note! Adding grease into the bearing housing prevents contaminants from... -
Page 55: Check Bolts Torque
Maintenance Visual inspection Check bolts torque ● Check the tightness of all bolts and anchor bolts; ● Retighten to proper torque, if required. Refer to section 4.8 - Technical data - Bolt torque chart. Check the motor belt tension ● Make sure the belts deflect roughly 1/2”... -
Page 56: Upper Bearing Lubrication
Maintenance Bearing housing seals inspection Upper bearing lubrication Attention! Slowly lubricate this bearing to avoid applying significant pressure on the seals. Applying too much pressure will damage the seals inside the bearing. Note! Avoid splashing water over the bearing unit! If water contacts the bearing unit, wipe clean the bearing and grease immediately to prevent premature wear. -
Page 57: Decommissioning
Decommissioning Final decommissioning/disposal Decommissioning 10.1 Special personnel qualification required for decommissioning Decommissioning may only be performed by specially qualified personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. 10.2 Safety instructions for decommissioning Read the section Safety. 10.3 Final decommissioning/disposal After final decommissioning, handle all components properly and dispose of... -
Page 58: Appendix
Appendix Label Position Appendix 11.1 Label Position European model (pulley drive) US + EU 2010-4700-400 2099-4720-010 2099-4721-010 US + EU 2099-4701-240 2099-4700-390 2099-4720-020 2099-4725-240 2099-4725-210 2099-4725-150 US + EU 2099-4725-100 2099-4725-110 2008-9015-001 58 / 66 01-2017... -
Page 59: Pumping Head Calculation
Appendix Pumping Head Calculation 11.2 Pumping Head Calculation Note! Read the following information before calculating and filling the Pumping Head Formula. 11.2.1 Transfer rate ● In SAE, the transfer rate is expressed in US GPM. ● In metric, the transfer rate is expressed in Liters per minute. 11.2.2 Elevation (X) The elevation is the height difference between the reception pit bottom and the top of the storage pit. - Page 60 * PVC adaptor 45 ' 12¾” to 15” PVC adaptor 304,8 mm to 14 m 381 mm * For 12” [300 mm] GEA Houle steel components, use the Friction Loss Coefficient for PVC pipes. 2008-9015-001 60 / 66 01-2017...
- Page 61 Appendix Pumping Head Calculation 11.2.6 Friction Loss Coefficient of PVC Piping Liquid and manure consistency Litres per Diametre Gallons 1/8” 1/4” 1/2” 3/4” minute Water per minute (3mm) (6mm) (12mm) (18mm) 0.0526 0.0599 0.0710 0.1041 0.1519 0.0980 0.1117 0.1323 0.1940 0.2832 3”...
- Page 62 Appendix Pumping Head Calculation 11.2.7 Friction Loss Coefficient for Flexible Hoses and Steel Piping Liquid and manure consistency Litres per Diametre Gallons 1/8” 1/4” 1/2” 3/4” minute Water per minute (3mm) (6mm) (12mm) (18mm) 0.0682 0.0777 0.0920 0.1350 0.1970 0.1271 0.1448 0.1715 0.2516...
- Page 63 Appendix Pumping Head Calculation 11.2.8 Pumping head formula INFORMATION FORMULA Type of Linear TOTAL Intended transfer Evacuation line Manure Friction lost piping and equivalence or rate diameter consistency coefficient material pipe/hose length 210 USGPM 1.005' 90º PVC 9' [2.7m] 0.1117 elbow [0.31m] [800 lpm]...
-
Page 64: Consistency Test
11.3 Consistency test GEA Houle determined the following method to verify if the viscosity of the liquid manure is suitable for this product. 1. Set a pail on a level surface and install a 24” [60cm] round plate at the center of the pail. -
Page 65: Abbreviations
Appendix Abbreviations 11.4 Abbreviations Terms Explanation Terms Explanation Ø diameter European Community clockwise counterclockwise facsimile I.D. inside diameter Inc. Incorporated national coarse O.D. outside diameter power take off polyvinyl chloride Society Automotive Quebec Engineers United States of America World Wide Web Units Explanation Units... - Page 66 Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.
Need help?
Do you have a question about the CA8 Series and is the answer not in the manual?
Questions and answers