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Fasep RAE.2108 Instruction Manual

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Instruction Manual - ENG
FASEP 2000 srl
Version 1.0 - January 2014
Via Faentina, 96
50030 Ronta (Fi) Italy
Tel
+39 055 8403126
Fax
+39 055 8403354
FASEP 2000 srl
Via Faentina, 96
50030 Ronta (Fi) Italy
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Qualcuno di cui ti puoi fidare
(Someone you can trust)
RAE.2108
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TYRE CHANGER
Sistema Qualità Certificato ISO 9001:2000
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Sistema Qualità Certificato ISO 9001:2000
E-mail
info@fasep.it
WWW
www.fasep.it
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www.fasep.it

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Summary of Contents for Fasep RAE.2108

  • Page 1 Qualcuno di cui ti puoi fidare (Someone you can trust) TYRE CHANGER RAE.2108 Instruction Manual - ENG FASEP 2000 srl Version 1.0 - January 2014 Via Faentina, 96 Sistema Qualità Certificato ISO 9001:2000 50030 Ronta (Fi) Italy ˜ +39 055 8403126 E-mail info@fasep.it...
  • Page 2 diritti di traduzione, di memorizzazione elettronica, di riproduzione e di adattamento totale o parziale con qualsiasi Italiano mezzo (compresi microfilm e copie fotostatiche) sono riservati. Le informazioni contenute in questo manuale sono soggette a variazioni senza preavviso. ll rights of total or partial translation, electronic storage, reproduction and adaptation by any means (including English microfilm and photocopies) are reserved.
  • Page 3 CE DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE CE CE - ÜBEREINSTIMMUNG DEKLARACJA ZGODNOŚCI CE FASEP 2000 S.r.l. - Via Faentina, 96 - 50030 Ronta (FI) ITALY dichiara sotto la propria esclusiva responsabilità che il prodotto: declare on our own responsibility that the product: Déclare sous son propre responsabilité que le produit: erklärt unter ihrer eigenen Verantwortung, daß...

  • Page 5: Table Of Contents

    ORIGINAL INSTRUCTIONS CONTENTS INTRODUCTION ..................... 6 TRANSPORT, STORAGE AND HANDLING ........... 7 UNPACKING/ASSEMBLY ................8 HOISTING/HANDLING ..................8 INSTALLATION ....................9 ELECTRICAL AND PNEUMATIC CONNECTIONS ........10 SAFETY REGULATIONS ................11 DESCRIPTION ....................12 MANUFACTURER’S LABEL ................. 12 TECHNICAL DATA ..................13 STANDARD ACCESSORIES ................

  • Page 6: Introduction

    INTRODUCTION The purpose of this manual is to furnish the owner and operator with a set of practical, safe instruc- tions on the use and maintenance of the TECO tyre changer. Follow all the instructions carefully and the machine will give you the efficient and long-lasting service that has always characterized TECO products, making your work considerably easier.

  • Page 7: Transport, Storage And Handling

    TRANSPORT, STORAGE AND HANDLING Conditions for transporting the machine The tyre changer must be transported in its original packing and stowed in the position shown on the external packing. - Packing dimensions: • width ..........................765 mm • depth ..........................980 mm •...

  • Page 8: Unpacking/Assembly

    UNPACKING/ASSEMBLY WARNING Take utmost care when unpacking, assembling, hoisting and installing the machine as described in this heading. Keep the original packing in good conditions to be used if the equipment has to be shipped in the future and make sure that the machine has not suffered damage in transit. Failure to comply with these instruction may damage the machine and risk the operator’s safety.

  • Page 9: Installation

    the machine. Do not attempt to move the machine until it has been disconnected from the electricity and compressed air supply systems. INSTALLATION CLEARANCES WARNING The installation site must be chosen in strict compliance with the relevant regulations regarding Safety in the workplace. IMPORTANT: for correct, safe use of the equipment, users must ensure a lighting level of at least 300 lux in the place of use.

  • Page 10: Electrical And Pneumatic Connections

    ELECTRICAL AND PNEUMATIC CONNECTIONS WARNING All operations required for the electrical connections of the equipment must be carried out exclusively by a qualified electrician. Before connecting the air supply system, make sure the machine is set up as in fig. 4: pedal 3 and 4 totally downwards, column forward.

  • Page 11: Safety Regulations

    SAFETY REGULATIONS The equipment is intended for professional use only. WARNING Only one operator may work on the equipment at a time. WARNING Failure to comply with the instructions and danger warnings may seriously injure operators and any other person present near the machine. Do not operate the machine until you have read and understood all the danger, warning and caution notices in this manual.

  • Page 12: Description

    DESCRIPTION The machine is a electro-pneumatic tyre changer automatic, to be used with wheels with drop centre featuring weights and dimensions as described in the technical data section. It is designed to work effectively on: - Conventional wheels; - Reverse rim wheels or wheels without central hole (use optional kit); - Run-flat tyres with reinforced sidewalls*.

  • Page 13: Technical Data

    TECHNICAL DATA - Overall dimensions (see fig. 7a): • Length ..................... 900/1200 (t.i.) min 1260 max • Width ......................820 min 1200 max • Height ......................1500 min x1800 max - Table top clamping capacity: • inside clamping ........................13”-23” •...

  • Page 14: Standard Accessories

    STANDARD ACCESSORIES 044900800......................... Tyre lever 040000100........................Brush (BR) 3-01523 ........................Grease 4Kg (TG4) ACCESSORIES ON DEMAND 100012100........................... UWA 24 (Adapters to increase the turntable clamping capacity (to be used in combination with US TPH) 100012000..........................UMA Universal motorcycle adapters 100001500..........................CRA Adapters for convex rims 8-11600005..........................

  • Page 15: Main Operating Parts

    MAIN OPERATING PARTS WARNING Get to know your machine: the best way to prevent accidents and obtain top performance is to get to know exactly how it works. Learn the function and location of all the controls. Check carefully that each of the controls operates properly.
  • Page 16 standard version t.i. version (tubeless inflating) User’s manual...

  • Page 17: Warning Signals

    WARNING SIGNALS PAY THE UTMOST ATTENTION TO THE WARNING LABELS ATTACHED TO THE MACHINE. USING THE MACHINE WITHOUT READING THE WARNING SIGNALS MAY BE SERIOUSLY DANGEROUS FOR THE OPERATOR. 000103700 CAUTION: TOWER TILTING 000103500 000103000 DANGER OF HAND CRUSHING BETWEEN CLAMP AND RIM. DANGER OF HAND CRUSHING BETWEEN MOUNTING HEAD AND WHEEL.

  • Page 18: Practical Hints

    Preliminary checks Check that there is a pressure of at least 8 bar on the pressure gauge of the Filter Regulator + Lubricator unit. Check that the machine has been adequately connected to the power mains. Deciding from which side of the wheel the tyre must be demounted See fig.

  • Page 19: Use

    BEAD BREAKING -Fully close the turntable clamps acting on pedal 5 fig. 9. -Remove the weights from the rim. -Fully deflate the tyre, removing the valve - Adjust the rim rest depending on wheel diameter -Place the wheel as shown in fig. 11 and take the blade near the bead, keeping the necessary safety distance between the rim and the bead breaker blade, so that the latter works on the tyre and not on the rim.

  • Page 20: Demontage

    • Tool positioning (fig.14 - 15) - Tilt the tower forward by pressing the tower tilt pedal - Set the mounting bar in its working position and let the mounting head touch the edge of the rim. - Press the yellow button from the outside of the handle to lock both the mounting bar and the horizontal arm.

  • Page 21: Montage

    MOUNTING CAUTION Always check that the tyre/rim combination is correct in terms of compatibility (tubeless tyre on tubeless rim; tube type tyre on tube type rim) and geometrical size (keying diameter, cross-section width, Off-Set and shoulder profile) before mounting. Also check that rims are not deformed, that their fixing holes have not become oval, that they are not scaled or rusty and that they do not have sharp burrs on the valve holes.

  • Page 22: Inflation

    • Lower bead mounting - Place the bottom bead of the tyre underneath the tool and at the same time apply a little pressure to the tyre by hand while starting to rotate the wheel (pedal 1) for easier bead insertion. - Rotate until tyre mounting is complete.

  • Page 23: Maintenance

    Inflating tubeless tyres (T.I. versions only) WARNING Before carrying out the operations described below, always make sure that there is no dirt, dust or other impurities on the jaws near the air outlet holes. - Make sure that the wheel is secured to the table top with inside clamping. - Pull the horizontal arm all away out.
  • Page 24 WARNING Before proceeding with any adjustment or maintenance activity, disconnect the machine from the air supply and electrically insulate the machine by means of an omnipolar disconnection device. Make sure that all the mobile parts are locked. CAUTION In case of replacement of the power supply cable, follow the indications listed in the table below for the most appropriate cable choice: SUPPLY CABLE TYPE...

  • Page 25: Environmental Information

    CAUTION Keep the working area clean. Never use compressed air, jets of water or solvent to remove dirt or deposits off the machine. When cleaning, take care not to create and raise dust as far as possible. ENVIRONMENTAL INFORMATION The following disposal procedure shall be exclusively applied to the machines having the crossed-out bin symbol on their data plate.

  • Page 26: Information And Warnings About Oil

    Electrical and electronic equipment should never be disposed of in the usual municipal waste but must be separately collected for their proper treatment. The crossed-out bin symbol, placed on the product and in this page, remind you of the need to properly dispose of the product at the end of its life.

  • Page 27: Glossary

    Mineral oil: first aid procedures - Swallowing: seek medical attention, providing the characteristics of the type of oil swallowed. - Inhalation: in case of exposure to high concentrations of fumes or mists, take the affected person to the open air and seek medical attention immediately. - Eyes: rinse with plenty of running water and seek medical attention as soon as possible.

  • Page 28: Recommended Fire-Extinguishing Devices

    Motor shorted. - Replace the motor (skilled staff needed in this case). Belt broken. - Replace belt. Rotation control pedal fails to return to central position Control spring broken. • Replace the control spring. Bead breaker pedal and table top pedal do not return to home position Control spring broken.
  • Page 29 WARNING The “Spare parts” handbook does not authorize users to carry out work on the machine with the exception of those operations expressly described in the user manual. It only enables users to provide the technical assistance service with precise information in order to minimize delays.

  • Page 30: Electrical System Diagram

    CONTATTI - Contacts ELEMENTI - Elements User’s manual...
  • Page 31 CONTATTI - Contacts ELEMENTI - Elements User’s manual...
  • Page 32 CONTATTI - Contacts ELEMENTI - Elements User’s manual...

  • Page 33: Pneumatic System Diagram

    8-16 bar MAX 10 bar SCHEMA PNEUMATICO STD Pneumatic STD Diagram MAX 11 bar 8-16 bar MAX 10 bar SCHEMA PNEUMATICO T.I. Pneumatic T.I. Diagram REF. DESCRIZIONE DESCRIPTION INNESTO RAPIDO MASCHIO QUICK UNION GRUPPO FRL WATER SEPARATOR AND PRESSURE REGUL+LUBRIFICATOR VALVOLA GONFIAGGIO RAPIDO QUICK INFLATING VALVE PISTOLETTA DI GONFIAGGIO...

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