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Fasep TOP AUTOMATIC 4.0 Operating And Maintenance Manual

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OPERATING AND MAINTENANCE MANUAL
TYRE CHANGER
TOP AUTOMATIC 4.0
Serial no.: ___________
Manual version: UM TOP AUTOMATIC 4.0
FASEP 2000 Srl
Via Faentina, 96
50032 Ronta (Fi) ITALIA
Sede legale: Piazza d'Azeglio, 39 - 50121 Firenze
Tel:
+39-055-8403126
Email:
vendite@fasep.it
Skype: fasep2000
orario ufficio (8-12, 13-18, GMT+1). solo chiamate.
This manual is an integral part of the product and must always be available to the users of the product.

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Summary of Contents for Fasep TOP AUTOMATIC 4.0

  • Page 1 OPERATING AND MAINTENANCE MANUAL TYRE CHANGER TOP AUTOMATIC 4.0 Serial no.: ___________ Manual version: UM TOP AUTOMATIC 4.0 FASEP 2000 Srl Via Faentina, 96 50032 Ronta (Fi) ITALIA Sede legale: Piazza d'Azeglio, 39 - 50121 Firenze Tel: +39-055-8403126 Email: vendite@fasep.it Skype: fasep2000 orario ufficio (8-12, 13-18, GMT+1).
  • Page 2 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 2 of 86 Blank page...

  • Page 3: Table Of Contents

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 3 of 86 TABLE OF CONTENTS TABLE OF CONTENTS - FIGURES ......................5 1 – GENERAL INFORMATION ........................ 7 1.1 – Layout of the manual ....................... 7 1.1.1 –...
  • Page 4 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 4 of 86 5.1 – INTENDED USE ........................40 5.2 – Inappropriate use ........................40 5.3 – Starting the machine ......................41 5.4 – Operating modes ........................44 5.4.1 –...

  • Page 5: Table Of Contents - Figures

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 5 of 86 TABLE OF CONTENTS - FIGURES Figure 1 – Facsimile of EC Declaration of Conformity ............... 10 Figure 2 – Overall view of the machine ..................... 13 Figure 3 –...
  • Page 6 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 6 of 86 Blank page...

  • Page 7: General Information

    The user and serviceman must carefully read the information in this manual in order to properly install and operate the machine. FASEP (hereinafter referred to as the “Manufacturer”) will not be held responsible for any damage caused during the operation of the machine due to the incorrect application of the safety concepts in this manual.

  • Page 8: Symbols Used Within The Manual

    Via Faentina, 96 50032 Ronta (Fi) ITALIA Tel: +39-055-8403126 Email: vendite@fasep.it Skype: fasep2000 1.3 – SERVICE CENTRES The Manufacturer assembles the machine. Specialized FASEP personnel or an authorized FASEP Service Centre must be contacted for any servicing required on the machine.

  • Page 9: Certification And Ce Marking

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 9 of 86 1.4 - CERTIFICATION AND CE MARKING The machine was manufactured in compliance with Directive 2006/42/EC and with the pertinent and applicable EU Community Directives at the time it was put on the market (Fig. 1).

  • Page 10: Wdk Certification

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 10 of 86 Figure 1 – Facsimile of EC Declaration of Conformity 1.5 – WDK CERTIFICATION The ‘RASE.TOP 4028 tyre changer complies with the requirements of the German Rubber Association’s (Wirtschaftsverband der deutschen Kautschukindustrie) WDK directive, 2016 edition...

  • Page 11: Warranty

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 11 of 86 1.6 - WARRANTY The warranty covers the machine for 24 months starting from the date the Manufacturer ships the machine to the customer.

  • Page 12: Description Of The Machine

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 12 of 86 – DESCRIPTION OF THE MACHINE The tyre changer machine (the subject of this Operating and Maintenance Manual) allows a tyre to be changed on different types of wheels, in an easy and safe manner for the operator.

  • Page 13: Main Units

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 13 of 86 2.1 - MAIN UNITS The tyre changer consists of the following units (figure 2): 1. Machine frame. 2. Control panel. 3. Rear cabinet.

  • Page 14: Machine Frame

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 14 of 86 Depending on the tyre and related wheel rim, it is possible to select from three types of locking cones (Fig. 3): Figure 3 – Locking cones The average life (under normal operating conditions) of the tyre changer is estimated at 20 years.

  • Page 15: Control Panel

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 15 of 86 2.1.2 – Control panel The operator controls the automatic pneumatic removal/fitting cycle using the touch screen unit that is incorporated into the control panel, which includes the selectors to activate machine tool movements in manual mode, the start and emergency buttons, and lifter selectors (Fig.

  • Page 16: Rear Cabinet And Electric Panel

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 16 of 86 2.1.3 – Rear cabinet and electric panel The cabinet in the back of the machine (Fig. 6) holds the hydrauliccontrol unit (a), the upper tool rotation unit (b) and the solenoid valve unit (c).

  • Page 17: Electric Panel Compartment

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 17 of 86 2.1.4 – Electric panel compartment The electric panel compartment (Fig. 7) holds the PLC (a), power supply unit (b), and inverters (c). Figure 7 – Electric panel compartment...

  • Page 18: Self-Centring Unit

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 18 of 86 2.1.5 - Self-centring unit In addition to translating in the direction parallel to the machine base, the self-centring unit (Fig. 8) may be tilted during the tyre extraction step in order to reduce the stress applied to the bead of the tyre during removal.

  • Page 19: Lower Tool Unit

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 19 of 86 2.1.7 - Lower tool unit The lower tool is used by the operator to break the lower bead of the tyre (Fig. 10): Figure 10 –...

  • Page 20: Lifter

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 20 of 86 2.1.9 – Lifter The lifter is pneumatically operated and used by the operator to load and unload the tyres for removal and fitting operations (Fig. 12).

  • Page 21: Pedals

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 21 of 86 2.1.10 – Pedals The machine has four pedals (Fig. 13): - Counter-clockwise rotation pedal: pressing down on this pedal rotates the tyre counter-clockwise in relation to the operator's position.

  • Page 22: Ce Plate

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 22 of 86 2.2 – CE PLATE The identifying CE plate with serial number (Fig. 14) is located in the back of the machine, on the left-hand side, close to the main power switch (Fig.

  • Page 23: Specifications

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 23 of 86 Figure 15 – CE plate location 2.3 - SPECIFICATIONS Dimensions and weight: LENGTH 1950 mm WIDTH 1071 mm HEIGHT 1620 mm WEIGHT 780 kg...
  • Page 24 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 24 of 86...

  • Page 25: Safety

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 25 of 86 3 – SAFETY 3.1 – GENERAL WARNINGS The tyre changer was designed to be safe when used as intended (ref. par. 4.1), so long as it is run, operated and serviced by following the instructions in this Operating and Maintenance Manual.

  • Page 26: Danger Zones

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 26 of 86 3.2 - DANGER ZONES The tyre changing machine, except for the areas where residual risks are present (ref. par. 3.5), has no danger zones for the operator during the course of the work cycle.

  • Page 27: Emergency Button

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 27 of 86 3.4 - EMERGENCY BUTTON The emergency button (category 0) is located on the control panel of the machine (Fig. 16 The main power switch is located in the back of the machine, on the left-hand side (Fig. 16 Figure 16 –...

  • Page 28: Residual Risks

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 28 of 86 3.5 - RESIDUAL RISKS The machine was designed and built with the intent to eliminate all risks associated with its operation. The residual risks are specified below: a) Electrocution hazard: The cabinet containing the electric panel warns of an electrocution hazard (Fig.

  • Page 29: Personal Protective Equipment

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 29 of 86 3.6 – PERSONAL PROTECTIVE EQUIPMENT As a precaution, machine operators are recommended to wear the following personal protective equipment:  gloves that protect against the risk of cuts, abrasions ...

  • Page 30: Safety Rules For The Mechanical Maintenance Engineer

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 30 of 86 – Safety rules for the mechanical maintenance engineer Before performing any maintenance, make sure the equipment has been disconnected from all power supplies.

  • Page 31: Handling And Installation

    Manufacturer, who will provide all the information and support necessary to work in safe conditions. Any defects arising from installation not performed according to the rules of the trade release FASEP from any liability concerning subsequent malfunctioning and damage. Contact the Manufacturer if the machine requires handling and reinstalling in another location.
  • Page 32 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 32 of 86 More specifically, the user must properly prepare the following at the installation premises:  Lighting.  Necessary space.  Finishing work and floors.
  • Page 33 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 33 of 86 c) Finishing work and floors No special finishing work is required for installation. Unless indicated otherwise, the floor must support a specific load of 2 kg/cm and be of the industrial type, smooth and flat.
  • Page 34 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 34 of 86...

  • Page 35: Handling

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 35 of 86 4.2 – HANDLING The machine must be hoisted using a crane equipped with hook and a lift strap (minimum load = 2000 kg) (Fig. 20). The operator must perform the following operations to hoist the machine: ...

  • Page 36: Positioning

    When FASEP has not been appointed with installation, the user is responsible for the proper installation of the machine and must ensure that it complies with the relevant local provisions in force and the rules of the trade indicated by FASEP Unless indicated otherwise, the floor must support a specific load of 2 kg/cm and be of the industrial type, smooth and flat.

  • Page 37: Preliminary Operations At The First Startup

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 37 of 86 4.4 – PRELIMINARY OPERATIONS AT THE FIRST STARTUP The customer is obligated to perform inspections to identify any non-conformities prior to installation. Prior to commissioning: ...
  • Page 38 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 38 of 86 If the machine is uninstalled in order to be stored for a period of time, we recommend emptying the hydraulic control unit, or in any case replacing the oil before it is operated again.
  • Page 39 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 39 of 86 Blank page...

  • Page 40: Operating The Machine

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 40 of 86 5 – OPERATING THE MACHINE 5.1 – INTENDED USE The “RASE.TOP.4028” tyre changer is an automatic machine used to remove/fit tyres having the following characteristics (ref.

  • Page 41: Starting The Machine

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 41 of 86 5.3 – STARTING THE MACHINE The customer is obligated to perform inspections to identify any non-conformities on the machine prior to starting it: ...
  • Page 42 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 42 of 86 Reset: when the button is pressed, the self-centring unit moves to the ‘ZERO’ position (reference position) before the work cycle starts Configuration: press this button to access the reading of the machine's operation parameters (type of tyres changed, amount of power consumed, diagnostics, etc.).
  • Page 43 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 43 of 86 Valve position: indicator reminding the operator that the inflation valve must be positioned at 1 o’clock:  red background: the operator did not rotate the self-centring unit to position the valve.

  • Page 44: Operating Modes

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 44 of 86 5.4 – OPERATING MODES The “RASE.TOP.4028” tyre changer has two operating modes: 1. Automatic mode, with two variations:  ‘Rim touch’  ‘Tyre touch’...
  • Page 45 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 45 of 86 REMOVAL OPERATIONS RESET EMERGENCY BUTTON START SWITCHING THE TYRE CHANGER ON:  MOVE THE MAIN POWER SWITCH TO ‘ON’  MAKE SURE THE EMERGENCY BUTTON IS NOT PRESSED DOWN AND PRESS ‘START’...
  • Page 46 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 46 of 86 LOCKING THE WHEEL IN PLACE:  PLACE THE WHEEL ON THE SELF-CENTRING UNIT AND THE LOCKING CONE INTO POSITION.  PRESS DOWN ON THE TOP OF THE LOCKING CONE AND TURN SELECTOR 6 ON THE CONTROL PANEL TO THE RIGHT.
  • Page 47 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 47 of 86 SETTING THE RIM DIAMETER:  USE THE ‘<<’ AND ‘>>’ KEYS TO DECREASE AND INCREASE, RESPECTIVELY, THE DIAMETER OF THE WHEEL RIM. THE CHOSEN DIAMETER WILL DISPLAY IN THE MIDDLE BOX OF THE SCREEN.
  • Page 48 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 48 of 86 BREAKING THE TYRE BEAD:  PRESS THE 'PAUSE' PEDAL (||): THE TYRE CHANGER AUTOMATICALLY BREAKS THE TYRE’S UPPER AND LOWER BEADS (DURING BEAD BREAKING, THE OPERATOR SHOULD ADEQUATELY GREASE BOTH THE UPPER AND LOWER BEADS OF THE TYRE).
  • Page 49 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 49 of 86 EXTRACTING THE TYRE:  THE REMOVAL TOOL AUTOMATICALLY HOOKS ONTO THE TYRE’S UPPER BEAD AND EXTRACTS IT. DURING TYRE REMOVAL, THE OPERATOR HAS TO KEEP THE ‘PAUSE’ (||) SAFETY PEDAL PRESSED DOWN RELEASING THE ‘PAUSE’...
  • Page 50 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 50 of 86 FIRST TYRE WITH ‘TYRE TOUCH’ OR ‘RIM TOUCH’ AND USE ‘REPEAT CYCLE’ FOR THE SECOND, THIRD AND FOURTH TYRES...
  • Page 51 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 51 of 86 FITTING OPERATIONS GREASING THE NEW TYRE:  GREASE THE NEW TYRE ADEQUATELY. INSERTING THE TYRE:  LOAD THE TYRE MANUALLY ONTO THE RIM.
  • Page 52 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 52 of 86 BEADING THE TYRE:  USE LEVER 3 ON THE CONTROL PANEL TO MOVE THE UPPER TOOL UNIT (a) DOWNWARD UNTIL THERE IS CONTACT BETWEEN THE UPPER TOOL UNIT AND THE TYRE’S UPPER BEAD...
  • Page 53 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 53 of 86 INFLATING THE TYRE:  CONNECT THE AIR HOSE TO THE WHEEL’S AIR VALVE  PRESS ON THE ‘AIR’ PEDAL (REF FIG 1 ) UNTIL REACHING THE DESIRED PRESSURE.
  • Page 54 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 54 of 86 UNLOADING THE WHEEL:  UNLOAD THE WHEEL VIA THE LIFTER USING CONTROL PANEL SELECTORS 9 AND 10.

  • Page 55: Manual Mode

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 55 of 86 5.4.2 – Manual mode RESET EMERGENCY BUTTON START SWITCHING THE TYRE CHANGER ON:  MOVE THE MAIN POWER SWITCH TO ‘ON’  MAKE SURE THE EMERGENCY BUTTON IS NOT PRESSED DOWN AND PRESS ‘START’...
  • Page 56 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 56 of 86 LOCKING THE WHEEL IN PLACE:  PLACE THE WHEEL ON THE SELF-CENTRING UNIT AND THE LOCKING CONE INTO POSITION.  PRESS DOWN ON THE TOP OF THE LOCKING CONE AND TURN SELECTOR 6 ON THE CONTROL PANEL TO THE RIGHT.
  • Page 57 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 57 of 86 SETTING THE RIM DIAMETER:  USE THE ‘<<’ AND ‘>>’ KEYS TO DECREASE AND INCREASE, RESPECTIVELY, THE DIAMETER OF THE WHEEL RIM. THE CHOSEN...
  • Page 58 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 58 of 86 FITTING TOOL BEAD-BREAKER DISC REMOVAL TOOL BREAKING THE TYRE BEAD:  USING CONTROL PANEL SELECTOR 8, SELECT THE BEAD-BREAKER DISC WITHIN THE UPPER TOOL UNIT.
  • Page 59 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 59 of 86 BREAKING OPERATION BY PRESSING ON THE CLOCKWISE ROTATION PEDAL.  DURING THE BEAD-BREAKING OPERATION, THE OPERATOR SHOULD GREASE THE TYRE’S UPPER BEAD AND LOWER BEAD...
  • Page 60 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 60 of 86 EXTRACTING THE TYRE:  MOVE THE UPPER TOOL UNIT SLIGHTLY AWAY FROM THE TYRE WITH LEVER 2 OF THE CONTROL PANEL TO ENABLE SELECTION OF THE REMOVAL TOOL WITH SELECTOR 8.
  • Page 61 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 61 of 86 FITTING OPERATIONS GREASING THE NEW TYRE:  GREASE THE NEW TYRE ADEQUATELY. INSERTING THE TYRE:  LOAD THE TYRE MANUALLY ONTO THE RIM.
  • Page 62 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 62 of 86 BEADING THE TYRE:  USE LEVER 2 TO MOVE THE UPPER TOOL UNIT (a) DOWNWARD UNTIL IT TOUCHES THE TYRE’S UPPER BEAD  USE LEVER 3 TO MOVE THE TECNOSERVICE UNIT (b) DOWNWARD AND MANUALLY POSITION THE FIRST BEAD PRESSER (c) AND THE SECOND BEAD PRESSER (d) CLOSE TO THE EDGE OF THE RIM.
  • Page 63 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 63 of 86 INFLATING THE TYRE:  CONNECT THE AIR HOSE TO THE WHEEL’S AIR VALVE  PRESS ON THE ‘AIR’ PEDAL (REF FIG 1 ) UNTIL REACHING THE DESIRED PRESSURE.
  • Page 64 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 64 of 86 UNLOADING THE WHEEL:  UNLOAD THE WHEEL VIA THE LIFTER USING CONTROL PANEL SELECTORS 9 AND 10.

  • Page 65: Diagnostics

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 65 of 86 5.5 – DIAGNOSTICS 5.5.1 – Finished work cycle reports The touch screen panel lets the operator view a number of machine operation parameters and errors, if any By pressing the ’Configuration’...
  • Page 66 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 66 of 86 The ‘Report’ key gives the operator access to a window with the following buttons (Fig. 25): a) Reports. b) Consumption and times. c) Inverter diagnostics.
  • Page 67 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 67 of 86 b) ‘Consumption and Times’ key When the ‘Consumption and Times’ key is pressed, the operator displays the amount of power consumed and the machine activity time (Fig. 27).
  • Page 68 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 68 of 86 d) ‘PLC’ key When the ‘PLC’ key is pressed, the operator displays the software version installed on the machine’s PLC unit (Fig 9) Figure 29 –...

  • Page 69: Rim Geometry Diagnostics

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 69 of 86 5.5.2 – Rim geometry diagnostics The tyre changer is able to detect rim geometry defects during bead breaking. More specifically, by enabling the ‘DIAG’ (Diagnostics) key on the touch screen panel, the upper and lower bead breakers detect rim geometry defects during a complete 360-degree rotation of the self-centring unit.
  • Page 70 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 70 of 86 To connect the machine to the company’s computer network, follow the steps below: 1. Use the appropriate cable to connect the machine’s Ethernet port to a PC with wired or wireless connection to the company network (Fig.
  • Page 71 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 71 of 86 3. Choose the language to use when displaying machine parameters by clicking the relevant button; the control window with the machine’s main parameters is displayed automatically (Fig.
  • Page 72 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 72 of 86...
  • Page 73 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 73 of 86 5.6.2 – Tasks and activities programming The touch-screen monitor is provided with a key (Fig. 37) that can be used to access the 'Programmazione Attività' window where the customer can remotely enter the vehicle...

  • Page 74: Maintenance

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 74 of 86 6 – MAINTENANCE 6.1 – SAFETY PRECAUTIONS When performing maintenance or repairs, we recommend the following:  Do not use inflammable products and materials.

  • Page 75: Ordinary Maintenance

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 75 of 86 6.3 – ORDINARY MAINTENANCE Clean the machine regularly and perform periodic maintenance to ensure good operation and avoid risks or unscheduled stops. Every...

  • Page 76: Extraordinary Maintenance

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 76 of 86 Figure 39 – Self-centring unit pin 6.4 – EXTRAORDINARY MAINTENANCE Contact the Manufacturer immediately for any extraordinary maintenance required, so it can send specialized technicians to the machine premises.
  • Page 77 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 77 of 86 Blank page...

  • Page 78: Troubleshooting

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 78 of 86 7 – TROUBLESHOOTING Any troubleshooting performed to resolve problems must be performed by authorized and qualified personnel. The table below lists certain anomalies and their solutions. Other possible operating anomalies are mainly of a technical nature and must be inspected and eliminated by qualified technicians.
  • Page 79 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 79 of 86 Blank page...

  • Page 80: Dismantling And Disassembly

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 80 of 86 8 – DISMANTLING AND DISASSEMBLY Contact the Manufacturer directly for any information or instructions required to dismantle the machine so it can be moved or disposed of.
  • Page 81 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 81 of 86 Blank page...

  • Page 82: Disposal And Demolition

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 82 of 86 9 – DISPOSAL AND DEMOLITION If the machine is decommissioned, perform all operations described in the paragraph above “Dismantling and Disassembly” and ensure the warnings concerning their disposal are complied with.
  • Page 83 Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 83 of 86 Blank page...

  • Page 84: Attachments

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 84 of 86 10 – ATTACHMENTS 1. Pneumatic diagram. 2. Hydraulic diagram. 3. Spare parts list.

  • Page 85: Pneumatic Diagram / Layout

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 85 of 86 10.1 – PNEUMATIC DIAGRAM...

  • Page 86: Hydraulic Diagram / Layout

    Code DOC. UM TOP AUTOMATIC 4.0 OPERATING AND MAINTENANCE MANUAL Rev. 6 RASE.TOP.4028 Page 86 of 86 10.2 – HYDRAULIC DIAGRAM 10.3 – SPARE PARTS LIST...

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